1、主讲人:曾富洪攀枝花学院攀枝花学院产品品设计2 信息知识库集 成协 同数 字可 视INTERNETINTRANET市场研究开发生产规划资源采购 供应工艺制造库存保养测试改进维护服务什么是什么是产品全生命周期(品全生命周期(PL)研发期衰退期生产期导入期成长期成熟期新新的的需需求求知知识创新新市市场需求 1.产品全生命周期管理系品全生命周期管理系统(Product Lifecycle Management,PLM)研究目标结合合典典型型机机械械产品品的的设计与与制制造造过程程,研研究究开开发支支持持产品品快快速速创新新设计和和制制造造优化化管管理理的的集集成成化化产品品协同同设计与与制制造造系系
2、统,形形成成具具有有自自主主知知识产权的的产品品全全生生命命周周期期管管理理系系统(PLM)原原型型,为企企业实现数数字字化化集集成成设计与与制制造造提提供供基基础集集成成平台。平台。主要研究内容 面向面向产品全生命周期的品全生命周期的产品信息建模与多品信息建模与多视图数据管理;数据管理;产品品协同同设计与制造与制造过程建模和管理;程建模和管理;多种通用多种通用设计、工、工艺、制造、制造软件的集成;件的集成;支持支持协同同设计与制造的与制造的项目目计划和文档管理;划和文档管理;应用开用开发工具与集成接口开工具与集成接口开发;开展工程开展工程验证。国家高技术研究发展计划(863计划)国家高技术研
3、究发展计划(863计划)1.1.面向行面向行面向行面向行业业的的的的现现代集成制造系代集成制造系代集成制造系代集成制造系统统整体解决方案整体解决方案整体解决方案整体解决方案设计设计与关与关与关与关键键技技技技术术攻关攻关攻关攻关 面向航空、航天、面向航空、航天、轿车、船、船舰等重点行等重点行业现代集成制造系代集成制造系统的的实施和重大施和重大创新新产品研制,品研制,进行行现代集成制造系代集成制造系统整体解决方案整体解决方案设计、关、关键技技术攻关和集成方案攻关和集成方案验证,突破制,突破制约其研制的重大关其研制的重大关键技技术问题,力争提高重大工程,力争提高重大工程/重大重大产品的研制水平,取
4、得品的研制水平,取得显著的社著的社会会经济效益;效益;2.2.2.2.基于虚基于虚基于虚基于虚拟样拟样机技机技机技机技术术的集成的集成的集成的集成设计设计系系系系统统 以汽以汽车、航空、航天、航空、航天、舰船、或船、或发电等技等技术复复杂、单件研制特件研制特点的重大点的重大产品品/成套成套设备为对象,象,以以以以产产品数字化建模和虚品数字化建模和虚品数字化建模和虚品数字化建模和虚拟拟工程技工程技工程技工程技术为术为核心核心核心核心,研究开研究开发出网出网络环境下支持重大境下支持重大产品品/成套成套设备的的 虚虚虚虚拟拟样样机技机技机技机技术术集成系集成系集成系集成系统统,qPLM 不不仅是一套
5、是一套应用系用系统和具体的解决方案,而且是和具体的解决方案,而且是战略性的思想方法,略性的思想方法,应用于管理用于管理整个整个整个整个产产品在虚品在虚品在虚品在虚拟拟企企企企业业范范围内内如何如何协协同地工作同地工作同地工作同地工作的一套的一套协调方法。方法。qPLM又是又是捕捉捕捉捕捉捕捉产产品知品知品知品知识资产识资产的一种有效途径。的一种有效途径。PLM与其他技与其他技术不同,它在制造不同,它在制造业中的巨大影响,中的巨大影响,使得使得PLM将迅速地、不可避免地从将迅速地、不可避免地从过去提供去提供竞争争 优势变成参与成参与竞争的必要条件。争的必要条件。qPLM需要一需要一组应应用系用系
6、用系用系统统来支持来支持来支持来支持P L M 的含义The technology stack PLM 体系体系Market evolutionPLMKnowledge captureCADCAECAMVirtual ManufacturingComponent sourcingPortfolio/demand planningConnectivityCollaborationExchangesVisualizationProduct Data managementProgram ManagementCPCVPDcPDMVirtual manufacturingB2BPDMSRMEAIvisu
7、alizationGroupwarenicheKBECADProgram performance and PLMProgram performance and PLMCADCADCAECAECAMCAMPlanPlan SIMUSIMUCollaboration/VisualizationCollaboration/VisualizationPDMPDMToolsToolsHRM人力人力资源源ERPERP企企企企业资业资源源源源SCMSCM供供供供应链应链CRMCRM客客客客户户关系关系关系关系FinancialFinancial财务财务Manufacturing Execution Syst
8、emsManufacturing Execution Systems制造制造执执行系行系统统Middleware Middleware 中中中中间间件件件件Computing PlatformComputing Platform计计算机及数据算机及数据库库平台平台Hardware,Networking Hardware,Networking 硬件、网硬件、网硬件、网硬件、网络络ServicesServicesmarketplanningproductdevelopmentmanufacturingplanningbuildwarehouse distributeservice协同商务的市场模式
9、 market modelsolutions for a manufacturing enterprise市场规划 产品开发 制造计划 仓库 分销 服务Product DevelopmentConceptsUGS open c-commerce platformUGS open c-commerce platformProduct Design/ValidationManufacturing PlanningFulfillmentProcess Design/ValidationTool ProductionProduction&DistributionOperation&ServiceDis
10、posalcollaborationlifecycle mgmtinteroperabilityProduct Lifecycle Management has grown 协同平台 全生命的周期管理 互用性(交互操作性)产品开发 定单实施供应链工厂制造计划开放式协同平台不断不断发展的展的PLMEDS PLMSolutionsPLM实施施跨供跨供应链的的项目管理、目管理、不同技能小不同技能小组成成员的的交互交互客客户和法和法规,需求的保障需求的保障以整个以整个产品品为中心的中心的全球性全球性协同同CADCAD无关的无关的虚虚拟产品配置品配置项项目管理目管理目管理目管理产产品知品知品知品知识识管
11、理管理管理管理产产品品品品设计设计需求管理需求管理需求管理需求管理系系系系统协统协同集成同集成同集成同集成快速集成多个快速集成多个不同的不同的业务信息系信息系统Integration ofEnterprise DataProduct CentricCollaborationIntegration of Design&ManufacturingEnterprise Integration enabled by a suite of product data centric adaptors for ERP,CSM,SCM,&SRM完整的的完整的的PLM解决方案解决方案ProjectProject
12、ProductProductCollaborationCollaborationIntelliVis ShortcutsIntelliVis ShortcutsBrowseBrowseIntelliVisIntelliVisIntelliVis TodayIntelliVis TodayDocumentDocumentTasksTasksCollaborateCollaborateManageManageDesignDesignRequirementsRequirementsSupply ChainSupply ChainThe Complete PLM Solution SuiteThe C
13、omplete PLM Solution Suite完整的的完整的的PLM方案方案组合合Collaboration Foundation-is a Web-native framework that enables the capture,storage,access,and delivery of product life cycle information across an enterprises value-chain.The Collaboration Foundation central repository manages data,visualization,collabora
14、tion,and interoperability acting as the foundation for PLM.Collaboration Foundation Collaboration Foundation 协协同基同基同基同基础础Project Collaboration provides a web collaborative solution to reduce costs by synchronizing task and schedules of project teams,while optimizing resource allocation.Project Colla
15、boration Project Collaboration 项项目目目目协协同同同同Requirements Collaboration combines the ability to associate front-end product requirements with customer and regulatory requirements as well as tested product compliance.Requirements Collaboration Requirements Collaboration 需求需求需求需求协协同同同同Product Collaborat
16、ion provides a web collaborative exposure of product data throughout the lifecycle including creation,design,planning,build,support supporting the integration of change in the extended organization and the supply chainProduct Collaboration Product Collaboration 产产品品品品协协同同同同Manufacturing Collaboratio
17、n reduces time to market and increase quality by providing best-in-class digital manufacturing application,including CAM,factory modeling and material movement analysis,human engineering,press-line simulation and optimization,and resource management solutionsManufacturing Collaboration Manufacturing
18、 Collaboration 制造制造制造制造协协同同同同Design Collaboration slashes development costs and cycle times by providing a collaborative environment to configure and mock-up products using information from multiple CAD systems.Truly CAD-neutral.Design Collaboration Design Collaboration 设计协设计协同同同同teamcenterPLMEnterp
19、rise Collaboration Collaborative framework unlocks essential information within core business systems(PDM,ERP,CRM,CSM)across the entire value chain providing the product centric data integration of disparate systems along with PLM centric functionality&behavior Enterprise Collaboration Enterprise Co
20、llaboration 企企企企业协业协同同同同Product Development an integrated solution set optimizing product design,analysis and manufacture,insuring:Faster developmentReduced costKnowledge sharingImproved qualityFaster decisionsGlobalization of engineering dataProduct Development 产品开品开发unigraphicsPLMEngineering Colla
21、boration 工程工程协同同Engineering Collaboration provides an integrated environment for CAD,CAM&CAE data;vaulting geometric and associated engineering information insuring global sharing and effective workgroup management across the enterprise.unigraphicsPLM企企业级的的PLM Enterprise PLMIntegration ofEnterprise
22、DataProduct CentricCollaborationIntegration of Design&ManufacturingEnterprise Integration enabled by a suite of product data centric adaptors for ERP,CSM,SCM,&SRMProduct Development SolutionsManufacturing SolutionsPDM SolutionsCollaborative SolutionsProduct Driven SolutionsPLMPLMTechnologyTechnology
23、PLM SolutionsPLM Solutions Top managementTop managementconsultingconsultingAlignment of innovation capabilitiesProgram management/Supplier collaborationPeople/ProcessesA.T.KearneyA.T.KearneyInfrastructureInfrastructureOutsourcing Networking&managementSecurityHostingIntegrationIntegrationSupply Chain
24、 Management ServicesProcurement ServicesEnterprise Applications IntegrationInformation SolutionsInformation Solutions Business Process ManagementBusiness Process ManagementE SolutionsE SolutionsFully Serviced PLMProductionProductionSales&Sales&DistributionDistributionUsageUsageMaintenanceMaintenance
25、&Service&ServiceDisposal&Disposal&RecyclingRecycling知识创新贯穿全生命周期 product lifecyclePlanning/Early Planning/Early EngineeringEngineeringProductProductDesign andDesign andValidationValidationManufacturingManufacturingEngineeringEngineeringConceptConceptDevelopmentDevelopment知知识创新新市場需求市場需求再循環再循環生生產总体体设计維
26、護服務維護服務產品開發品開發使用使用製造工程製造工程经营銷售銷售數字模型數字模型產品品製造過程製造過程資源資源管理管理协同同数字数字 完善和完善和优化化产品全生命周期品全生命周期1.1.需求管理需求管理2.2.项目管理目管理3.3.产品品创新开新开发4.4.质量管理量管理5.5.数据管理数据管理6.6.与与资源管理集成性源管理集成性7.7.变更管理更管理8.8.价价值链管理管理9.9.协同与集成同与集成10.10.实施方法施方法11.11.安全保密管理安全保密管理PLM的主要内容及及TeamCenter的主要功能的主要功能1.需求管理需求管理(RM)Requirement Management
27、1.From Market,Customers,Manufacturing,Maintenance,Service 需求来自于市需求来自于市场、客、客户、制造、工、制造、工艺、生、生产、维修、修、服服务、升、升级等;等;2.需求包括性能、功能、需求包括性能、功能、结构、成本、构、成本、预算、算、标准、准、规范等等方面;范等等方面;3.Design for product lifecycle 产品品设计要要观注于注于产品全生命周期。品全生命周期。.RequirementsChangeV6V6.1SupplierPlatformVehicle Family 1Vehicle Family 2Bod
28、ySedanWagon o _o _o _ o _o _ o _V8V4V8V8Engine 1Engine 2V8Engine 1BlockBlockBlockPistonV8Engine 2BlockV8V4BlockPistonEngine 2 o _o _ o _Engine 2BlockV8 o _o _ o _定定义、管理、管理产品需求品需求理解影响范理解影响范围确保确保设计意意图与需求相一致与需求相一致 需求管理需求管理(RM)1.Provide advanced below capabilities for complete product development proces
29、s.为完整的完整的产品开品开发过程程Toplan计划、Manage管理、Control控制Globaloverviewviacombiningtabularandgraphicaldata.借助于借助于结合的表格和合的表格和图形数据形数据进行行总体体观察察2.Set up a project and monitor its progress.建立一个建立一个项目并目并监控它的控它的进程程3.Including project structures,schedules,costs(cross-project),revenue,margin,value,resources.项目的目的结构、构、进度
30、、成本、收入、毛利、价度、成本、收入、毛利、价值、资源源4.Network planning techniques and aggregative tools.网网络规划技划技术和集成工具和集成工具5.Integrate with SCM and Business Intelligence.与与SCMSCM和商和商务智能化的集成智能化的集成2.项目管理目管理(PM)Program and Project Managementq动态的任的任务&计划安排管理划安排管理q资源、技能源、技能组合合优化化ManagerSupplierSkill Mix 项目管理目管理(PM)Who Makes Up t
31、he Project Team?EmployeesSuppliersContractorBusiness PartnersManagersCustomersUniversalProjectCollaboration 项目目计划划Schedule a work item for a future life cycleUses Duration and Lag for each step in a life cycle to create a schedule tableEvaluates condition steps for correct pathFollows the“pass”path
32、for all assignment and review steps Uses Schedule From Date to setSchedule In of first step,if Direction is set to ForwardSchedule Out of last step,if Direction is set to BackwardUses Calendar to avoid non-work days when calculating remaining schedule datesLAG000500Create table fromlife cycle steps1
33、Start for ForwardStart for Backward22First date&delta3Next date4DUR0105601Calendar项目计划制定、共享及进度跟踪ScheduleScheduleHistoryHistory Schedule and actualSchedule and actual dates are extracted dates are extracted提取提取提取提取进进度表和真度表和真度表和真度表和真实实的的的的时间时间ProcessProcessHistoryHistoryExtractFile Reports and detailR
34、eports and detail data viewable from data viewable from program web page program web page来自于型号来自于型号来自于型号来自于型号项项目目目目WEBWEB主主主主页页的的的的可可可可浏览浏览的的的的报报告和告和告和告和详细详细数据数据数据数据ReportWriter报告者告者 Team Plan vs ActualTeam Plan vs Actual 计计划与划与划与划与实际实际相比相比相比相比 Look Ahead Look Ahead 前瞻前瞻前瞻前瞻 Earned Value Earned Valu
35、e 取得的价取得的价取得的价取得的价值值项目目进程管理程管理进度度历史史纪录过程程历史史纪录析取文件析取文件析取文件析取文件Report Writer automatically Report Writer automatically 自自自自动报动报告告告告Generates program Generates program 生成生成生成生成计计划划划划Management reports Management reports 管理管理管理管理报报告告告告自自动处理任理任务工作日工作日历自自动通知任通知任务流程流程历史史记录数据数据仓库转移任移任务全面支持国全面支持国际流程管理流程管理组织
36、WfMC(Workflow Management Coalition)提出的流程提出的流程规范!范!项目进程和工作流程管理工作分解工作分解结构构WBS-Work Breakdown Structure)Author EnterpriseChange(EC)AdministerECExecute Product Structure TaskCloseECAuthor EnterpriseChange(EC)AdministerECExecute Product Structure TaskCloseECAuthor EnterpriseChange(EC)AdministerECExecute
37、Product Structure TaskCloseECAuthor EnterpriseChange(EC)AdministerECExecute Product Structure TaskCloseEC开开发流程流程项目任务分解、开发流程初步初步设计 详细设计合同合同谈判判 设计单元建造元建造 分段建造分段建造 分段装配分段装配生生产设计建造建造A船船WBS-工作分解工作分解结构构与与WBS相相应的甘特的甘特图 WBS与工作流程与工作流程PDM中的工作流程中的工作流程采采购制造制造安装安装设计审核核批准批准P/Mfg中的生中的生产过程程合同合同谈判判初步初步设计 A船船详细设计 生生产
38、设计 分段建造分段建造 舾装装单元建造元建造 分段装配分段装配 CDRL/SDRL 承包合同管理承包合同管理Manage data deliveries from suppliers and customers 管理由供管理由供应商和客商和客户提供的数据提供的数据Create data requirement lists 建立数据需求表建立数据需求表 Schedule periodic or event driven data submittalsCapture submittal data and associated electronic files and create submitta
39、l packagesAutomated review/approval process for submitted dataAutomatically closes submittal date(s)in data submittal schedule when submitted data is approvedAbility to relate submittal data to the product structure工作日志、工作日志、项目目报表表消息消息处理器理器产品数据代理品数据代理业务逻辑处理器理器抽象模型抽象模型系系统集成集成OEMPDM供供应商商ERP连接器接器l初始化初始
40、化对象象连接器接器URL123今天WORK BREAKDOWNREVIEWASSIGNMENTAUTOMATIONCALENDARPARALLEL PROCESSLIFECYCLENOTIFICATIONAD-HOCCONDITIONSIGNATURE HISTORYFILE TRANSFER项目管理目管理(PM)3.产品开品开发技技术及管理及管理 1.1.DFxDFx2.2.Digital Definition&DMUDigital Definition&DMU 数字定数字定数字定数字定义义和数字和数字和数字和数字样样机机机机3.3.KBE&KDAKBE&KDA 知知知知识识工程及知工程及知
41、工程及知工程及知识驱动识驱动自自自自动动化化化化4.4.CAX/PDM/IntegrationCAX/PDM/Integration 集成技集成技集成技集成技术术与方法与方法与方法与方法5.5.CPDMCPDM 协协同的同的同的同的PDMPDM6.6.CME e-FactoryCME e-Factory 数字工厂数字工厂数字工厂数字工厂7.7.Standards&RulesStandards&Rules 标标准与准与准与准与规规范范范范8.VP2D(Virtual Product Process Development)(Virtual Product Process Development)
42、虚虚虚虚拟产拟产品及品及品及品及过过程开程开程开程开发发9.9.Global Development(design,Global Development(design,supply,manufacturing,management)supply,manufacturing,management)全球化开全球化开全球化开全球化开发发10.10.Integration of People,Process,Plan and Resource(P3R)Integration of People,Process,Plan and Resource(P3R)生生生生产产制造中的人、制造中的人、制造中的人、
43、制造中的人、过过程、程、程、程、计计划、划、划、划、资资源的源的源的源的协协同集成同集成同集成同集成 Tier 1SuppliersCADNeutralProductAssemblyTier 2Suppliers可可视化化&圈圈阅可可视化化产品配置品配置与与CAD应用系用系统及平及平台无关台无关产品开品开发技技术及管理及管理Supplier 1Supplier 4OEMOEMInternetSupplier 5Supplier 2Supplier 2OEMSupplier 3Design Review 3D在线签审和圈阅 及时更正 实时解决问题降低成本和周期!降低成本和周期!纯Web产品品签审
44、流程流程基于基于PLM的的产品开品开发体系体系结构构过程程产品品4.质量管理量管理(QM)Quality Management1.1.Provide integrated QM for all industries throughout the entire Provide integrated QM for all industries throughout the entire product lifecycleproduct lifecycle 集成的集成的集成的集成的QMQM贯贯穿整个生命周期穿整个生命周期穿整个生命周期穿整个生命周期2.Its complex and multifac
45、eted.Its complex and multifaceted.QMQM是复是复是复是复杂杂而面向多方面的而面向多方面的而面向多方面的而面向多方面的3.While the integration of processes continues to be a key factor,While the integration of processes continues to be a key factor,employee skills and input are increasingly important.employee skills and input are increasingl
46、y important.当生当生当生当生产产工工工工艺艺的的的的集成依然是关集成依然是关集成依然是关集成依然是关键键因素因素因素因素时时,员员工的技能和投入日益工的技能和投入日益工的技能和投入日益工的技能和投入日益显显得重要得重要得重要得重要 A single quality management solution covers all company processes.A single quality management solution covers all company processes.Employees play a central role,with the ability
47、 to perform Employees play a central role,with the ability to perform a variety of tasks quickly and efficiently.a variety of tasks quickly and efficiently.All employees can access your most current quality manual at any time.All employees can access your most current quality manual at any time.4.4.
48、Enable you to begin quality planning during the product design phase.Enable you to begin quality planning during the product design phase.在在在在产产品品品品设计阶设计阶段就着手段就着手段就着手段就着手进进行行行行质质量的量的量的量的规规划划划划5 5.Create a foundation for quality inspection processes and Create a foundation for quality inspection proc
49、esses and in-process control during production.in-process control during production.创创建在生建在生建在生建在生产产中中中中质质量量量量检测检测流程和在流程和在流程和在流程和在线线控制的基控制的基控制的基控制的基础础体系。体系。体系。体系。6.6.Satisfy the criteria for ISO9000 and Good Manufacturing Practice(GMP)Satisfy the criteria for ISO9000 and Good Manufacturing Practice(
50、GMP)满满足足足足ISO9000ISO9000标标准和准和准和准和GMPGMP规规范范范范 Give employees role-based access to information they need.Give employees role-based access to information they need.完整的质量监控方案End-to-end solution for improving product qualityFamily of interoperable tools to drive quality into the product development pro