RMG调节阀手册.pdf

RMG REGEL+MESSTECHNIK GMBH.providing all components you need for reliability in gas supply Bild einsetzen(maximale Gre)Operation and Maintenance 630.20Spare PartsEdition 08/94Osterholzstrae 45 D-34123 Kassel P.o.Box 10 29 67 D-34029 KasselTelephone(0561)5007-0 Telefax(0561)5007-107 Telex 099 6261.General RemarksOur leaflet 630.00 gives full information with technical data,different versions and dimensions of the pilot RMG 630 a.Our brochure General Operating Instructions for Gas Pressure Regulators and Safety Devices will be useful tofit the pilot into the line,put it into service and find faults that might disturb the operation.The construction,set-up,supervision and maintenance of gas pressure regulating stations are subject to specialtechnical rules which should be strictly observed,in particular those given by the DVGW Worksheets G 490,G 491,and G 495.The frequency of periodical maintenance to be foreseen for the pilot RMG 630 a should be determined according to the prevailing service conditions and the type and composition of the gaseous medium.We,therefore,abstain from imposing any fixed intervals and would rather refer you to the recommendations given by the DVGW Worksheet G 495.For maintenance all parts are to be cleaned and subjected to a thorough visual inspection.A visual inspection should not be omitted when the course of operation or performance tests have shown lack of regulating accuracy.Particular care should be given to the checking of sealings and diaphragms,as well as of all carrying and movableparts.Damaged parts should be replaced by new ones.The item numbers referred to in the maintenance instructions are identical with those of spare parts drawings and spare parts lists.We recommend to keep all parts that are specially marked in the spare parts lists in stock for prompt maintenanceavailability.630.20 p.22.Special Operating Instructions2.1 Start-up valveDepending on size,the gas pressure regulators RMG 402/502/503 are provided with a start-up valve to facilitate a quick pressure compensation to be effected at the regulations diaphragm upon pressurization.The following regulators wil be provided with a start-up valve:Before pressurizing open the start-up valve.After pressurizing close the start-up valve.2.2 Adjusting the load limiting pressureRMG 402RMG 502/503from DN 50 with pilot RMG 630a/640from DN 80 with pilot RMG 620/630a/640DN 80/150,100/200RMG 502,503approx 10-15 barRMG 402approx 5-10 barThe level of the adjusted load limiting pressure exerts a great influence on the regulating accuracy of the pilot.In the order to reach a high regulating accuracy combined with a low closing pressure the load limiting pressure should be raised to such a level as would not prejudice the operational stability of the gas pressure regulating station.We recommend to set the load limiting pressure as follows:Load limiting setpoint level abovethe outlet pressure with regulators3.Special maintenance InstructionsPre-formed diaphragm(119,169,260)When fitting the diaphragm be sure to observe the correct mounting position of the loop(see spare parts drawingsof the pilot units on pages S.11,S.13,S.15,S.17)Diaphragm plate(107,154,276)When tightening the closing cap(103,167),hexagon nut(123,280),and union piece(258)the diaphragm plateshould be secured against distorsion by spanner SW 24.load limitingpressure gaugemeasuring linestart-upvalveload limiting pressureset point screw outlet pressure set point screwvent lineinlet pressuregaugedosing screw Pilot RMG 630ableedlineMain Regulator inlet pressure p outlet pressure pea FilterFig.1:Basic Diagram of Pilot RMG 630 a with a main regulator.630.20 p.3-Dosing screw The dosing screw is delivered with a basic adjustment set by RMG.For reducing the amplification turn the dosing screw anti-clockwise.bleed line only for regulators RMG 502/503ControlunitLoad limi-ting unitadjusting movementvalve bodydiaphragmhexagon nutpencil-marks:for the stopsfor the central positionAdjusting the diaphragm system(119,260)Fig.2:Diaphragm SystemTorque item no.torque M in Nm 61220AUnion piece(158)Grease the threaded plug of the completely assembled union piece with LOCTITE and srew it into the metal harmonicaconnection piston(173)so that the cross hole of the union piece is positioned 0,5 mm to 1mm below the valve body(171)cross hole.Attention:Both cross holes must be in alignment.Valve insert(105,156,278)Use the adjusting screw(124,185,284)to get the diaphragm system in a position that will allow the valve insert to be fitted.Base plate(1)The locating faces of the load limiting and control unit base plates must be adjusted even to each other.Spindle(33)of the amplifying valveFor basic adjustment of the amplifying valve turn the spindle(33)so far,that the spindle groove(with a black mark)comes in line with the front edge of the sleeve(31)fixed in the guiding screw(32).1764,114,115,132,165,183,251,267,271,272103,123,167,258,280 630.20 p.4For correct fitting of the diaphragm system into a safe position in which the cross holes of the union piece(122,263)and of the valve body(121,261)are in true alignment:turn diaphragm clockwise and anti-clockwise to the stops tofind the central position.Lubricantspart(to be greased slightly)all o-rings all sliding surfacesspring plate recesses(22,108,161,263)threads of cover(112,282)threads of plate(181)all fastening and pipe screwslubricantsilicone greasefitting pastehigh duty greasepart no.00 027 08100 027 09100 027 058Screw Lockingpart(to be greased slightly)screw locking part no.threads of locking cap(103,167)threads of hexagon nut(123,280)threads of union piece(158,258)LOCTITE00 026 688630.20 p.54.Spare Parts4.1 Spare Parts Drawing/Pilot RMG 630a -outlet pressure range Wh 0,15 bar to 1 bar(with enlarged diaphragm type measuring unit)at option:without or with pa-gauge with pa-gaugewithout pa-gaugeParts marked by an asterisk*are to be kept in stock for maintenance.630.20 p.6overpressureprotectionsee 925.20turned by 45sketch without filterand inlet connectionfiltersee 905.20automatically operatingload limiting unitsee page 11control unitsee page 17(without filter and inlet connection)adjustable amplifying valveSpare Parts Drawing/Pilot RMG 630a-outlet pressure range Wh 1 bar to 40 bar(with diaphragm type measuring unit)at option:without or with pa-gauge with pa-gaugeWh 1 bar to 20 bar Wh 10 bar to 40 barwithout pa-gaugecontrol unitsee page 13automaticallyoperatingload limiting unitsee page 11adjustable amplifying valve(without filter and inlet connection)filtersee 905.20sketchwithout filterand inlet connectionParts marked by an asterisk*are to be kept in stock for maintenance.630.20 p.7overpressureprotectionsee 925.20630.20 p.8Parts marked by an asterisk*are to be kept in stock for maintenance.Spare Parts Drawing/Pilot RMG 630a-outlet pressure range Wh 20 bar to 90 bar(with metal harmonica type measuring unit)at option:without or with pa-gaugewith pa-gaugewithout pa-gaugecontrol unit see page 15automaticallyoperatingload limiting unitsee page 11 filtersee 905.20adjustable amplifying valve(without filter and inlet connection)sketchwithout filterand inlet connectionpart no.itemno.description Parts marked by an asterisk*are to be kept in stock for maintenance.material key:St .steelMs .brass NSt .stainless steel material.plastic material.rubber-like plastic material.light metal4.2 Spare Parts List/Pilot RMG 630a630.20 p.9KKGLM12345-6789101112*13141516171819202122-23-2425262728290,15 bar.1bar1 bar.40 bar20 bar.90 barbase platescrewed socketwasherhexagon screwpressure gauge:for pressure rating PN 16for pressure rating PN 25/ANSI 150for pressure rating PN 40for pressure rating ANSI 300for pressure rating ANSI 600screwed socketcap nutcutting ringstraight pipedosing screw 0,5screwed socketsealing ringscrewed socketscrewed socketlocking conecap nutcutting ringstraight pipecap nutcutting ringscrewed socketspring plate:for Wh 0,15 bar to 1 barfor Wh 1 bar to 10 barfor Wh 5 bar to 40 barspring plate:for Wh 0,15 bar to 1 bar(blue)for Wh 1 bar to 5 bar(yellow)for Wh 2 bar to 10 bar(brown)for Wh 5 bar to 20 bar(red)for Wh 10 bar to 40 bar(green)locking screwscrewed socketcap nutcutting ringscrewed socketo-ring(8 pcs.)-Wh 0,15 bar to 1 bar(with enlarged diaphragm type measuring unit)-Wh 1 bar to 40 bar(with diaphragm type measuring unit)-Wh 20 bar to 90 bar(with metal harmonica type measuring unit)LMStStStNSt/MsNSt/MsNSt/MsNSt/MsNSt/MsStStStStMsStLMStStStStStStStStStLMLMLMFStFStFStFStFStMsStStStStKG10 021 75800 030 02300 008 27900 010 02400 026 31400 026 28400 026 28200 026 28300 026 28500 031 810 -10 014 01510 000 71400 018 84200 031 81000 031 60900 032 00400 030 80300 030 90300 032 10100 030 80400 030 90400 030 07410 000 114 -10 000 156 -10 000 12100 030 11100 030 80400 030 90400 030 07400 020 22510 021 75800 030 02300 008 27900 010 02400 026 31400 026 28400 026 28200 026 28300 026 28500 031 86500 030 80300 030 90300 032 10110 014 01510 000 71400 018 84200 031 81000 031 60900 032 00400 030 80300 030 90300 032 101 -10 000 11410 000 148 -10 000 06310 000 11510 000 06410 000 14910 000 12100 030 11100 030 80400 030 90400 030 07400 020 22510 021 75800 030 02300 008 27900 010 024 -00 026 28500 026 28500 031 810 -10 014 01510 000 71400 018 84200 031 81000 031 60900 032 00400 030 80300 030 90300 032 101 -10 000 12100 030 11100 030 80400 030 90400 030 07400 020 225part no.itemno.description Parts marked by an asterisk*are to be kept in stock for maintenancematerial key:St .steelFSt .spring steelNSt .stainless steel material.plastic material.rubber-like plastic material.plexiglassSpare Parts List/Pilot RMG 630a630.20 p.10KKGPGl0,15 bar.1bar1 bar.40 bar20 bar.90 bar-Wh 0,15 bar to 1 bar(with enlarged diaphragm type measuring unit)-Wh 1 bar to 40 bar(with diaphragm type measuring unit)-Wh 20 bar to 90 bar(with metal harmonica type measuring unit)LM .light metalMs .brass3031323334*35*36*6061*3738394041*42-4344-45464748*495051525354555657*protection capsleeveguiding screwspindleo-ring(1 pc.)o-ring(1 pc.)locking washerdisco-ring(1 pc.)at option:without/with pa-gaugewithout pa-gaugecap nutcutting ringdosing screw 0,5screwed socketsealing ringwith pa-gauge Wh 0,15 bar to 20 barpressure gauge:for Wh 0,15 bar to 1 barfor Wh 1 bar to 5 barfor Wh 2 bar to 10 barfor Wh 5 bar to 20 barscrewed socketoverpressure protection:for Wh 0,15 bar to 1 barfor Wh 1 bar to 5 barfor Wh 2 bar to 10 barfor Wh 5 bar to 20 barscrewed socketdosing screw 0,5screwed socketsealing ringwith pa-gauge for Wh 10 bar to 90 barpressure gaugescrewed socketscrewed socketcap nutcutting ringstraight pipedosing screw 0,5screwed socketsealing ringKPGlMsNStKGKGFStLMKGStStMsStLMNSt/MsNSt/MsNSt/MsNSt/MsStStMsStLMNSt/MsStStStStStMsStLM00 026 34310 000 17110 000 14410 000 14500 020 33200 020 283 00 019 06510 022 21800 020 23100 030 80400 030 90410 014 01510 009 68300 018 84200 026 891 -00 031 81010 023 335 -00 031 81710 014 01510 009 68300 018 842 -00 026 34310 000 17110 000 14410 000 14500 020 33200 020 283 00 019 06510 022 21800 020 23100 030 80400 030 90410 014 01510 009 68300 018 842 -00 026 28100 026 31400 026 28400 031 810 -10 023 33610 023 33710 023 338 -10 014 01510 000 71400 018 84200 026 28200 031 81000 031 45500 030 80400 030 90400 032 14110 014 01510 009 68300 018 84200 026 34310 000 17110 000 14410 000 14500 020 33200 020 283 00 019 06510 022 21800 020 23100 030 80400 030 90410 014 01510 009 68300 018 842 -00 026 28500 031 81000 031 45500 030 80400 030 90400 032 14110 014 01510 009 68300 018 842 Parts marked by an asterisk*are to be kept in stock for maintenance.630.20 p.11standard executionfor connection to electric actuator4.3 Spare Parts Drawing/RMG 630a load limiting unit -automatically operatingpart no.itemno.description Parts marked by an asterisk*are to be kept in stock for maintenance.material key:St .steelLM .light metalNSt .stainless steel materialMsKGNFSt.brass.rubber-like plastic material.stainless spring steel4.4 Spare Parts List/RMG 630a 630.20 p.12K .plastic materialAlBz .aluminium bronzevalve seat dia.3 load limiting unit -automatically operating101102103104*105*106107108109110113115117*118*119*120*121122123126*130*131132coverpressure springlocking capo-ringvalve insertgrooved dowel pindiaphragm platespring platepressure springspring housingwasherhexagon screwpiston,pre-assembledo-ringpre-formed diaphragmsealing insertvalve bodyunion piecehexagon nuto-ringplate,pre-assembledwashercylinder screwLMNFStNStKGLMStLMLMNFStLMStStLM/NSt/NFSt/KKGKGKGLMNStStKMs/AlBz/NSt/St/LM/KGStSt10 000 19010 010 46310 000 18800 020 22510 000 06100 017 19710 000 110 10 000 07310 000 07210 000 07100 008 27900 010 37710 000 18600 020 33210 000 19110 000 066 10 000 13710 000 10800 013 11400 020 29310 010 480 00 008 27900 010 150Parts marked by an asterisk*are to be kept in stock for maintenance.630.20 p.134.5 Spare Parts Drawing/RMG 630a control unit -with a downgrade characteristic line10 000 19010 010 46310 000 18800 020 22510 000 06100 017 19710 000 11010 000 06210 000 10010 000 11600 008 27900 006 49300 010 37710 000 18600 020 33210 000 19110 000 06610 000 13710 000 10800 013 11410 002 79500 013 136part no.itemno.description Parts marked by an asterisk*are to be kept in stock for maintenance.material key:St .steelLM .light metalNSt .stainless steel material FStKGNFSt.spring steel.rubber-like plastic material.stainless spring steel4.6 Spare Parts List/RMG 630a 630.20 p.14K .plastic material valve seat dia.3 control unit -with a downgrade characteristic line101102103104*105*106107108109110111*112113114115117*118*119*120*121122123124125*coverpressure springlocking capo-ringvalve insertgrooved dowel pindiaphragm platespring platepressure springspring housingsealing coverwasherhexagon screwhexagon screwpiston,pre-assembledo-ringpre-formed diaphragmsealing insertvalve bodyLMNFStNStKGLMStLMLMFStLMKStStStStLM/NSt/NFSt/KKGKGKGLMNStStNStSt/K s.p.7 items 22,23union piecehexagon nutadjusting screwhexagon collar nutParts marked by an asterisk*are to be kept in stock for maintenance.630.20 p.15standard executionfor connection toelectric actuator4.7 Spare Parts Drawing/RMG 630a control unit with metal harmonica type -with a downgrade characteristic line measuring unitLMLM/NSt/NFSt/KNSFLMKGLMStNStLMStNStFStStStStStNStKGKGKGLMKGNSt/StKGStStKGStStStSt/KNStLMLMKSt/MsStStKGSt/NStParts marked by an asterisk*are to be kept in stock for maintenance.material key:St .steelLM .light metalNSt .stainless steel10 011 76810 000 18610 010 46310 000 11000 020 22510 011 77500 017 19710 011 77310 011 76710 011 77210 011 77410 010 44400 026 38500 026 38400 010 54800 008 27910 000 18800 020 33210 000 19110 000 066 10 011 76900 020 41610 011 76400 020 31700 006 15700 010 31800 020 29310 011 77000 008 27900 010 09700 013 14510 010 44710 011 79510 021 76610 021 76510 000 07900 014 15600 010 15000 020 32610 010 538control unit with metal harmonica -with a downgrade characteristic line type measuring unitpart no.itemno.description material FStNFStMs.spring steel.stain