双面板生产流程和品质计划模板.doc

东阳（博罗）电子文件修订统计表格编号：N-ISO-19A文件名称:双面品质计划文件编号:NF-DQA-01版 本修 订 内 容生效日期A新制订1997-11-6B修改V-CUT，E-TEST工序中担查方法，删除QA钻孔精度检测项目，新增加1998-1-2设备巡查项目C修改丝网QE，FIXTURE组，绿白油，E-TEST其它项目及指导书1998-4-23D修改工模QE报表及E-TEST，QA报表，新增加湿绿油Prod检验报表19887-7E修订版面格式内容及各工序品质统计、检验方法和标题，新增加生产流1999-10-10程表F全方面修订版面格式及内容-7-2G全方面修订内容-11-1H删除灯箱IPQC抽查项目-12-2I删除执漏、镀金手指工序项目-6-2J增加干菲林条款内容-10-12K修订第一、二条款内容-3-28L此次修订一条款内容-6-15NIPPON PRODUCTS CO., LTD 东阳产品NIPPON CIRCUITS LTD. 东阳电路板厂 东阳(博罗)电子修订说明 此次修订第一条款内容TITLE：标题：双面品质计划CONFIRMED BY 确定 QA经理： Prod经理： ME经理： APPROVED BY 审核 营运总监： INSTRUCTION No指导书编号: NF-DQA-01PREPARE BY 制订: QA主管 REV版本LPAGE页号1/8Effective Date生效日期 步骤QA按步骤稽查作业指导书（NF-QA-33）稽查IPQC按干油、干菲林检验指导书（NF、DQC-08）进行检验步骤QA按步骤稽查作业指导书（NF-QA-23）1. In-Process QA,FA approval2. PHY Lab Microsection Insp3. X-Ray 机,检测Ni/Au厚度4. Micro-Section检测Sn厚度5. PHY lab检测Sn板孔壁铜厚FA Approval, In-process QAIPQC按电镀、蚀板检验作业指导书（NF-DQA-10）检验Prod QC Inspection退铅锡Stripping TinLead步骤QA In-process QA按步骤稽查作业指导书（NF-QA-23）钻房IPQC按钻孔检验指导书（NF-DQC-06）检验化验室QE-背光测试频率1H/次PHY Lab QE-Back Light Inspection test步骤QA按步骤稽查作业指导书（NF-QA-23）IPQC按开料检验作业指导书（NF-QA-31）做FA及抽查蚀 板Cu Etching电镀锡，电镍金Plating执漏100%Touch UP 100%线路、干菲林Imaging，Dry Film沉 铜Plating Through Hole电脑钻孔CNC Drilling开 料Board Cutting一、 生产步骤表步骤QA按 步骤稽查作业指导书（NF-QA-23）稽查FA In-process QA Audit Approal IPQC按湿菲林作业指导书（NF-DQAC-19）检验Prod Self-check FA Approval In-Process By QA IPQC按绿油油检验指导书（NF-DQA-13）检验绿油，湿菲林Solder Mask，Wet Film白字Component Marking步骤QA按步骤稽查作业指导书（NF-QA-23）稽查IPQC按喷锡检验指导书检验PHY Lab QE Microsection Insp抗氧化板，不经过喷锡工序Entek PCB do not go through the HAL process步骤QA按步骤稽查作业指导书（NF-QA-23）稽查Prod Self-check FA，ApprovaL In-ProcessBy QA喷锡HAL锣板，啤板Routing PunchingV-槽切割V-CUT斜边加工Beveling步骤QA,FA Approval步骤QAFA Approval,In-process QA最终检验Final QC 100% Check包装Packing出货Shipment出货前检验Pre-shipment Audit Lot Sampling Check开路/短路测试100%E-TEST 100% Check抗氧化EntekFA Approval IPQA按抗氧化生产线产品检验指导书检验（NF-SQA-19）二、相关控制文件、统计(RELEVANT CONTROLLED DOCUMENTS RECORDS)工序PROCESS责任部门RESPONSIBLEDEPTS指导文件INSTRUCTION DOCUMENT品质统计QUALITY RECORDS检验方法INSPECTION METHODSMIPPE双面MI生产指导书D/S production instruction （NF-DPPE-01）菲林制作Artwork making 菲林房Dark Room菲林制作指导书Film making instruction（NF-PPE-02）菲林检验指导书Instruction for artwork making inspection （NF-DQE-02）QE菲林检验统计表QE records list for artwork inspectionN-QE-03100%全检100% inspection工模制作Tooling making工模房Tooling Room工模制作指导书Tooling-making instruction(NF-PPE-03)啤模检验指导书Instruction for tooling inspection(NF-DQE-03)100%全检新模和改模100% inspection for new tooling & modifying tooling网版制作Silkscreen making晒网部Silkscreen dept丝网制作指导书Silkscreen-making instruction（NF-PPE-04）双面丝网检验指导书Instruction for D/S silkscreen inspection（NF-QE-04）丝网检验统计表Records list for silkscreen inspection（N-PPE-04）钻孔资料Drill DataPPE双面MI生产指导书D/S MI Production instruction（NF-DPPE-01）QETEMPLATE 检验指导书 Instruction for TEMPLATE inspection （NF-DQE-05）100%全检100% inspectionFIXTURE制作Fixture-makingFIXTURE组Fixture teamFIXTURE制作指导书Instruction for E-test fixture makon（NF-DFX-01）开料Board CuttingPROD开料房作业指导书Cutting Room WI（NF-DME-50）开料FA检验开料检验日报表生产不一样型号板作FA检验IPQA开料房作业指导书Cutting Room WI（NF-DME-50）步骤稽查作业指导书（NF-QA-23）开料检验作业指导书(NF-QA-31)开料FA检验抽查部每日抽查表（N-DQC-03）生产不一样型号板作FA检验 工序PROCESS责任部门RESPONSIBLE DEPTS指导文件INSTRUCTIONDOCUMENTS品质统计QUALITY RECORDS检验方法INSPECTION METHODS钻孔DrillingPROD钻房作业指导书Drilling WI（NF-DME-01）IPQC钻孔检验指导书Instruction for drilling inspection （NF-DQC-06）钻孔底板检验表N-DQA-13A1. 底板100%检验100% inspection for base panel钻孔底板检验表N-DQA-13AQA锣板检验指导书钻孔检验指导书(NF-DQC-06)步骤稽查作业指导书（NF-QA-23）钻锣板FA统计生产不一样型号板(钻或锣)每个机头做FA检验沉铜PTHPRODPTH线作业指导书PTH Line WI(NF-DME-02)QE沉铜检验指导书Instruction for PTH inspection (NF-DQA-07)P.T.H背光检测汇报PTH Back Light Test report(N-DQA-15)背光检测,每次开拉作FA检验,合格后phy lab按要求每小时检验1次phy lab Perform FA inspection at the start of PTH, if pass, phy lab perform Test once /Back Light Inspection干菲林Dry filmPROD干菲林作业指导书Dry film WI（NF-DME-03）D/F显影机冲破点统计表（N-DME-44A）D/F developer breakpoint record form每班生产前做冲破点确定显影速度Make sure developer speed of the breakpoint before every shift PROD检验Prod inspection执漏作业指导书Touch- up WI(NF-DQAC-04)执漏部职员检验统计 Inspection record list by Touch- up worker表N-DPPD-09线宽测量统计N-QA-06100%全检，有必需时增加用10倍镜100% inspection ,use 10X magnifier if necessaryIPQC干菲林检验指导书Dry film inspection instruction（NF-DQAC-08）执漏抽查日报表Touch- up sampling daily reportN-DQC-03执漏IPQC抽查IPQC sampling by QA干菲林检验指导书Instruction for Dry film inspection（NF-DQAC-08）步骤稽查作业指导书（NF-QA-23）QA线宽测量统计N-QA-06D/F FA检验D/F FA inspectionN-DQA-041.PROD不定时为每次生产前或转换其它货号时作FAPROD perform FA inspection unperiodically before production or when part number changing .工序PROCESS责任部门RESPONSIBLE DEPTS指导文件INSTRUCTION DOCUMENTS品质统计QUALITY RECORDS检验方法INSPECTION METHODS电镀platingPROD线路图形电镀作业指导书Pattern plating WI（NF-DME-05）QA电镀检验指导书Instruction for plating inspection（NF-DQA-09）步骤稽查作业指导书（NF-QA-23）电镀孔径测量统计表N-QA-07FA: 1. 电Ni/Au必作FA检测Ni/Au厚度;FA inspection is a must when plating Ni or Au.2.不一样货号均作FA3.FA inspection for different part numbers.蚀板EtchingPROD双面蚀板作业指导书D/S Etching WI（NF-DME-07）QA蚀板检验指导书Instruction for Etching inspection（NF-DQA-10）步骤稽查作业指导书（NF-QA-23）线宽测量统计Line width measuring recordsN-QA-06FA：每种货号板生产前须作FA检验FA inspection each part no againstIPQC灯箱检验作业指导书灯箱抽查日报表IPQC抽查退锡StrippingPROD退铅锡检验指导书Instruction for stripping inspection （NF-DQA-11）湿菲林 Wet Film(W/F)PROD湿菲林作业指导书W/F WI（NF-DME-03）100%全检100% inspectionQA湿菲林检验指导书Instruction for W/F Inspection（NF-DQAC-19）步骤稽查作业指导书（NF-QA-23）W/F FA检验汇报W/F FA inspection reportN-DQA-05PROD不定时为每次生产前及转其它货号时作FA检验交QA确定FA inspection prior to production or part number changingIPQC湿菲林检验指导书W/F抽查日报表工序PROCESS责任部门RESPONSIBLE DEPTS指导文件INSTRUCTION DOCUMENTS品质统计QUALITY RECORDS检验方法INSPECTION METHODS绿白油Solder mask & White inkPROD双面绿油作业指导书D/S Solder mask WI（NF-DME-10）绿白油胶纸/溶剂/测试汇报Solder mask & White ink tape/solvent test reportN-DQA-08胶纸溶剂测试，待出货之板每架抽板作测试，QA监管 Tape & solvent sampling test for the outgoing boards against each rack.Supervised by QAQA绿白油检验指导书Instruction for Solder mask&White ink inspection （NF-DQA-13）步骤稽查作业指导书（NF-QA-23）绿白油FA检验统计Solder mask&White ink FA inspection recordN-DQA-07FA：每次生产或转货号前由PROD作FA检验，QA确定It should be performed FA inspection before production or part number changingIPQC绿白油检验指导书Instruction for Solder mask&White ink inspection （NF-DQA-13）每日抽查统计绿白油IPQC抽查喷锡HALPROD喷锡作业指导书Soldering WI（NF-DME-11）PROD/QC100%全检100% inspection 喷锡检验指导书Instruction for HAL inspection （NF-DQA-14）QA每日抽查统计FA：每次生产及转其它货号时，须作FA检验FA inspection prior to production or part number changing啤板punching 锣板RoutingPROD啤部作业指导书Punching WI（NF-DME-12）V-CUT作业指导书V-CUT WI（NF-DME-05）V-CUT&锣金手指V-CUT&LevellingQA啤板检验指导书Instruction for Punched boards inspection （NF-DQA-15）啤板工序首样判定表Punching process FA evaluating list (N-DQA-12)V-CUT工序首样判定表V-CUT process FA evaluation list(N-QA-18)FA：每次生产或转其它货号时作FA检验，FA合格后作随机检验FA inspection prior to production or part number changing ,if pass, perform random sampling . E-TESTPRODE-TEST作业指导书E-TEST WI (NF-ME-15)100%全检验100% inspection工序PROCESS责任部门RESPONSIBLE DEPTS指导文件INSTRUCTIONDOCUMENTS品质统计QUALITY RECORDS检验方法INSPECTION METHODS抗氧化PROD抗氧化线作业指导书NF-SME-23Entek Line WINF-SME-23抗氧化线工作统计表Entek inspection record每次开机生产时作FA检验FA inspection prior to productionFQCQC双面出货部作业指导书D/S outgoing insp WI（NF-DME-13）PSAPSA作业指导书PSA WIFN-PSA-01包装PackingQC双面出货部作业指导书D/S outgoing insp WI（NF-DME-13）其它OthersIPQC返磨IPQC re-grinding tool inspection钻孔检验指导书Dril-ing inspection instruction（NF-DQC-06）QA返磨钻嘴检验统计QA re-ground tool inspection record N-DQA-02100%全检100% inspection设备巡查Equipment inspection步骤稽查表In-process audit formPROD&QA每班/次巡查并统计PROD and QA insepect respectively every shift /time , and record it.QEPCB试锡炉测试检验指导书PCB solder-pot test instruction（NF-QA-03）QA锡炉测试汇报In-process audit form (N-QA-16)每生产一批货于出货前均要作锡炉测试Solder-pot test before shipment of each lot QE烤炉检验指导书（NF-QA-18）Instruction for baking oven inspection 烤炉温度检测表Oven temperature baking measurement form每15天检测一次once per 15days注：1. 稽查QA依据本工序检验指导书检验生产操作指导内容和验收标准作随时机抽查(即不按IPQC抽样规则抽样)Ramdon sampling insp should be performed by in-process QA based on acceptable quality level and the process inspection instruction.2. 抽查时,若发觉有问题则立即通知PROD改善.While sampling ,QA should immediately inform prod to improve the arising problem.3. 若PROD本身立即无法改善QA则会发出生产步骤警告/停产单,要求停产,同时知会PROD主管跟进.If PROD Dept is unable to improve the problem on site ,QA should issue the procedure warning or production hold notice to call the production off ,at the same time notify PROD supervisor to follow up it.4. QA验证结果OK以后,即又恢复生产.The production resumes if the result verified by QA is OK.三、可靠性测试控制，详见物理试验室作业指导书：1. 背光切片制作指导书NF-DME-18.2. 耐高压测试作业指导NF-QE-12.3. 孔壁粗糙度检测指导NF-DQE-08.4. 蚀刻因子检验作业指导书NF-QE-13.5. 附差力测试NF-QE-15.6. PCB热油测试指导书NF-QA-06.7. 银油贯孔检验指导书NF-SQA-13.8. 金相微切片制作指示NF-QE-16.9. X-Y机操作指导书NF-QA-08.10. 煮沸测试作业指导书NF-QE-10.11. 可焊性测试作业指导书NF-QE-19.12. 耐溶剂测试作业指导书NF-QE-18.13. 助焊层硬度测试操作指示NF-QE-17.