看板流程.ppt

Kanban Process 看板过程看板过程Kanban Thrown Out Process 看板扔出过程看板扔出过程KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面MaterialWithdrawal物料取用物料取用MaterialWithdrawal 物料取用物料取用Anothermaterialwithdrawal 再一次物料取用再一次物料取用Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面PhysicalMaterialWithdrawal 物料取用物料取用KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程Bin empty!料箱空了！料箱空了！Empty bin?ReplenishmentNecessary!空箱？必须补料！空箱？必须补料！Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面KanbanCollection Box 看板收集箱看板收集箱KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程Take Kanbanand place on collection box 收集看板并放入收集箱内收集看板并放入收集箱内KanbanEmpty Bin 空箱空箱Place empty bins in dedicated shelf 把空箱放在特定的搁板上把空箱放在特定的搁板上Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面Place empty bins in dedicated shelf 把空箱放在特定的搁板上把空箱放在特定的搁板上Empty Bins 空箱空箱KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程Take KanbanFrom collection box 从收集箱中拿出看板从收集箱中拿出看板Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程KanbanAssembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面Take KanbanFrom collection box 从收集箱中拿出看板从收集箱中拿出看板KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程Assembly Line Side 流流水水线线旁旁 KANBAN(Card)看板卡看板卡Material number 零件号Material description 零件名称Quantity per bin 装箱数Supply PointSection/Takt/Rack/Compartment补充点：工段/工位/料架/层Buffer Info.内库信息 Logitic Centre Infor.物流中心信息 Take Kanban/Receive Replenishment 拿出看板拿出看板/收到补给信息收到补给信息KanbanLogistic Worker take Kanban Card to Buffer物流操作人员把看板送至物流操作人员把看板送至缓冲区缓冲区Line Runner Side补料面补料面KanbanKanban Thrown Out Process Thrown Out Process 看板扔出过程看板扔出过程看板扔出过程看板扔出过程Consolidation Process备料过程Consolidation directly in Buffer Consolidation directly in Buffer 缓冲区直接备料缓冲区直接备料缓冲区直接备料缓冲区直接备料Buffer receive Material 内库接收物料Office办公室Receive Kanban Card 收到看板卡Consolidation directly in BufferConsolidation directly in Buffer 缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程Receive Kanban Info 收到看板信息收到看板信息Verify bin确认料箱确认料箱Verify binand location确认料箱及位置确认料箱及位置Consolidation directly in BufferConsolidation directly in Buffer 缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程Place Kanban放置看板卡放置看板卡Kanban Card看板卡看板卡Consolidation directly in BufferConsolidation directly in Buffer 缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程Move Box to Cart料箱移至小车料箱移至小车Consolidation directly in BufferConsolidation directly in Buffer 缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanBox sorted on carts by Takt料箱区分工位放置料箱区分工位放置在不同的小车上在不同的小车上Takt 29 to 4529-45 工位工位Takt 46 to 6446-64工位工位Takt 65 to 9265-92工位工位Consolidation directly in BufferConsolidation directly in Buffer 缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程Transfer to production line 料箱运输至生产线料箱运输至生产线KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanConsolidation directly in BufferConsolidation directly in Buffer 缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程缓冲区直接备料过程Takt 29 to 4529-45 工位工位Takt 46 to 6446-64工位工位Takt 65 to 9265-92工位工位Material from logistic centreMaterial from logistic centre物流中心拨料物流中心拨料物流中心拨料物流中心拨料Buffer receive Material 内库接收物料Office办公室Receive Kanban Card 收到看板卡Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Receive Kanban Info 收到看板信息收到看板信息Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料缓冲区 Buffer物流中心 Logistic Centre看板信息传递看板信息传递Kanban InfoTransfer内库办公室内库办公室 Buffer Office物流中心办公室物流中心办公室Logistic Centre OfficeVerify bin确认料箱确认料箱Verify binand location确认料箱及位置确认料箱及位置Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Supply Zone备料区PartA 零件AMaterial from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Supply Zone备料区Move Box in Supply Zone料箱移至备料区料箱移至备料区PartA 零件AMaterial from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Supply Zone备料区Move Box to Palette 料箱移至托盘料箱移至托盘Part A,B,C,D,E,F 零件 A,B,C,D,E,F Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Load Palette to LKW 托盘装车托盘装车Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Palette Transport to Buffer 托盘运输至缓冲区托盘运输至缓冲区物流中心 Logistic Centre内库办公室内库办公室 Buffer Office物流中心办公室物流中心办公室Logistic Centre Office缓冲区 BufferMaterial from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料unload Palette from LKW 托盘卸货托盘卸货Place Kanban放置看板卡放置看板卡Kanban Card看板卡看板卡Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Move Box to Cart料箱移至小车料箱移至小车Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanBox sorted on carts by Takt料箱区分工位放置料箱区分工位放置在不同的小车上在不同的小车上Takt 29 to 4529-45 工位工位Takt 46 to 6446-64工位工位Takt 65 to 9265-92工位工位Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Transfer to production line 料箱运输至生产线料箱运输至生产线KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanTakt 29 to 4529-45 工位工位Takt 46 to 6446-64工位工位Takt 65 to 9265-92工位工位Material from logistic centreMaterial from logistic centre 物流中心拨料物流中心拨料物流中心拨料物流中心拨料Linefeeding Process物料上线过程Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面LinefeedingLinefeeding Process Process 物料上线过程物料上线过程物料上线过程物料上线过程Supply PointSequenced Delivery 补料小车按次序放置物料补料小车按次序放置物料Verify bin确认料箱确认料箱Verify binand location 确认料箱及位置确认料箱及位置Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面LinefeedingLinefeeding Process Process 物料上线过程物料上线过程物料上线过程物料上线过程KanbanKanbanKanbanKanbanKanbanKanbanKanban confirm 看板确认看板确认Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面LinefeedingLinefeeding Process Process 物料上线过程物料上线过程物料上线过程物料上线过程KanbanKanbanKanbanKanbanKanbanKanban KANBAN(Card)看板卡看板卡Material number 零件号Material description 零件名称Quantity per bin 装箱数Supply PointSection/Takt/Rack/Compartment补充点：工段/工位/料架/层Buffer Info.内库信息 Logitic Centre Infor.物流中心信息 Place bin放置料箱放置料箱Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面LinefeedingLinefeeding Process Process 物料上线过程物料上线过程物料上线过程物料上线过程KanbanKanbanKanbanKanbanKanbanAssembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面LinefeedingLinefeeding Process Process 物料上线过程物料上线过程物料上线过程物料上线过程KanbanKanbanKanbanKanbanKanbanEmpty Bins空箱空箱Removeempty bins空箱回收空箱回收Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面LinefeedingLinefeeding Process Process 物料上线过程物料上线过程物料上线过程物料上线过程Empty Bins空箱空箱Removeempty bins空箱回收空箱回收Assembly Line Side 流流水水线线旁旁Line Runner Side补料面补料面LinefeedingLinefeeding Process Process 物料上线过程物料上线过程物料上线过程物料上线过程看板过程时间测算看板过程时间测算看板过程时间测算看板过程时间测算Time Calculate for Time Calculate for KanbanKanban Process Process物流巡线工发现看板卡 logistik patrolman find Kanban Card5通知缓冲区备料inform Buffer to consolidate material2备料consolidate material3上线linefeeding81.缓冲区直接备料：18分钟 Consolidation directly in Buffer:18 minute操作工人扔出看板 Kanban throw out by worker18 minute物流巡线工发现看板卡 logistik patrolman find Kanban Card5通知物流中心inform logistic centre to consolidate material5物流中心备料logistic centre consolidate material15装车load on LKW5运输Transportation25卸货unload from LKW2上线linefeeding82.物流中心拨料：65分钟 Material from logistic centre：65 minute操作工人扔出看板 Kanban throw out by worker65 minute