资源描述
设备研究所: research institute
著名的重工业基地:famous base heavy industry
Main technical specification主要技术参数
Vertical straightener 立式校直机
Capacity 装机容量
Area 占地面积
Hydrostatic test 水压试验
Sheet thickness 板厚
Coil width料卷宽度
Coil weight料卷重量
Coil inner dia.料卷内径
Coil outer dia.料卷内径
Rolling Mill 轧机
Reversible cold rolled mill可逆式冷轧机
Strip pickle line带钢酸洗线
Coss cuter横剪
Leveling machine校平机
Slitting line纵剪线
Longitudinal cutting line
Attention 联系人
Cold rolled steel冷轧板
Hot rolled steel热轧板
Reversing mill可逆轧机
连续轧机:continuous mill
electro galvaize rolled steel电镀(解)锌板
precoated rolled steel 彩涂板
color plate
color coating line彩涂线
galvanizing by heating热浸镀锌线
纵横剪机组:shearing and slitting line
length of sheet成品长度
tolerance of length 长度公差
tolerance of diagonal 对角线公差
threading speed 线速度
cut/min切片数
capacity per month月产量
individual strip width 分条宽度
numbers of individual strips最多分切条数
max.numbers of strips for the most thickness of materals 剪最厚钢板时最多分切条数
line speed expected机组速度
power source 电源
twin slitter stand双刀座
belt bridle type tension conctrol stand 皮带张力站
slitting knives and accessories分条刀片及附件
side trimmer 切边机
scrap baller废边卷取机
blande for crosscut shear横剪刀片
disc shear blade 圆盘机刀片
aim much toofar目标远大
coherent team凝聚团队
speciality inflexible专业执著
cultivating name brand培育品牌
technology innovation技术创新
management careful管理精细
quality reliable 质量可靠
service customer服务客户
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设备的开发流程development process of new equipment
1. 市场需求market requirement
2. 优化分析optimum analysis
3. 创新设计innovation design
4. 技术评审technical evaluation
5. 专家会审specialist inspection
6. technology inspection工艺评审
7. 施工设计installation design
8. supervision manufacturing加工监造
9. 采购筛选purchase selection
10. 专业配套speciality coordination
11. 设备测试equipment measure
12. 包装运输packing transportation
13. 安装调试installation adjustment
14. 正常生产normal production
15. 增值服务revalue service
16. 满意产品satisfaction product
采购:purchase 服务:service 销售:market
营销部:Sales Dept. 财务部:Finacial Dept.
办公室:Administration Dept.
总经理:G..manager 技术部:Technology Dept.
生产部;prouduce dept. 管理部: Manage dept.
生产班组;prouduce teams . 仓库:warehouse
质量部:Quality Conctrol Dept.
品监:supervise 质检:Examine
设备部:Equipment Dept.
图号:drg.No
用途:application
原料卷外径:outer daimemter of un-slit materials
原料卷内径:inner daimemter of un-slit materials
PLC控制,人机界面友好:PLC control system with good interface
将成卷带料xx安要求宽度分切,并将分切后带料重新卷绕:to slit xx into reqired width and rewind it
圆盘刀 :disc-knife
无极可调:setpless adjust
收卷轴 take-up block
切割厚度:cutting thickness
外形尺寸:overall size
主要功能:function
剪切长度:shearing(横剪) length
下料开卷机:reversible loading and uncoiler
校平机:levler 码垛机:piler
精校机:finish leveler
普碳钢板:low-carbon sheet
中碳钢板:medium-carbon sheel
低碳合金钢板:low-carbon alloy sheet
冷/热轧钢板cold/hot rolled sheet
镀锌板:galvanized sheet
硅钢板:silicon sheet
酸洗板:pickled sheet
不锈钢板:stainless sheet
彩板:coated sheet
铝板:Aluminum sheet
铜机铜合金:copper&copper alloy sheet
活套:looper
液压站:hydraulic source
气源:pnematic source
剪板机:up-cut shear
收卷机:recoiler
上料小车:coil car
剪板机:plate shear
粗校机:rough leveler
卷重:recoiler
17辊精校机:finish leverler with 17-rollers
最大矫平厚度:Max.leveling thickness
板材屈服极限:plate yield limit
抗拉强度:tensile strengh
拉伸矫直线:tension leveler line
工作辊距:work roll base
工作辊数:work roll number
夹送辊:Clamping roller
涂油机:coater
切尾剪:cutting end shear
三辊张力装置:Three roller tension device
圆盘剪:disc shear
碎边剪:cutting edge shear
夹送矫直机:scretcher with clamping device
酸洗槽:washing chute with acid liquid
清洗槽:washing chute with pure water
CPC对中装置:CPC centering device
彩涂工艺路线:
开卷pay off reel—脱脂degreasing—张力辊tension roller—入口活套entry loop —张力辊tension roller—
还原退火annealing—热镀锌或镀铝锌galvanizing or galvanizing with aluminium by heating—冷却cooling—光整skinpass—拉矫机strentcher—钝化passivtion—出口活套exit loop—张力辊tension roller—卷取机包装wraping
张家港嘉信薄板 http://www.shyr- 上海宝兴制机(台)
济南艺高集团 太原华冶
山东宏康
该机组精度高、效率高、噪音低、使用维修方便,可单独使用,也可与各类轧机或板、带材制品开卷设备配套组成流水线。是冶金、造船、锅炉、机械制造等行业理想的板材矫平设备
It has advantages of high accuraclly ,high efficiency, low noise and easy service. It can be used individually or with rolling mill or uncoiling machine to form production line .It is ideal leveling equipment used for metallurgy ,shipyard,furnace,and machinery industry.
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山东宏康机械制造有限公司创建于1982年,是一家集科研、开发、制造和销售为一体的民营企业,以“务实、敬业、创新、高效”的企业精神和“诚信、互利、双赢、共存”的经营理理念,现已发展成为金属板材开卷矫平剪切成套设备的研制、开发、中试、生产基地。
现有主导产品为板材开卷矫平剪切成套设备、冷轧可逆、连轧机组、板材拉弯矫直生产线、钢卷包装材料加工生产线、重钢结构生产线和矫平机、卷板机、剪板机、板料辙弯机等,主导产品矫平剪切成套设备被评为“山东名牌”产品。
公司建立了完善的质量管理体系,通过了iso9001质量体系认证,被认定为“国家高新技术企业”、“中国专利明星企业”,并承担了板材矫平剪切成套设备的国家行业标准制订工作。
为了实现强强联合、优势互补,提高市场竞争力,公司不断的加强与科研院所的合作交流,引进多项国际同类产品先进技术,经过消化吸收、创新开发,产品的设计和制造能力已达到国际同行业先进水平。
康宏公司通过快速稳健的发展,已经成长为增长活力、经济效益和社会效益俱佳的民营企业。
As aprivate enterprise integrating with scientific research& development , manufacture and sale,Shandong HongKang Machinery Manufactacturing Co.,Ltd. Is founded in 1982. It has been the research&development intermediate experiment manufacture base in the field of metal plate uncoiling,leveling,shearing slitting production line through the enterprise spirt of progmation ,loving post ,innovation and high efficiency and the managing faith of honest, mutual benefit ,win-winand coexitence.
The leading production of HongKang is plate uncoiling leveling ,shearing slitting production line ,reversible and tandem cold rolling machine ,plate stretching ,bending and leveling production line ,steel coil packing material production line and heavy steel-structure production line ,the single machine of which is leveler, lapping machine ,shearing machine etc.Our plate uncoiling ,leveling,shearing/slitting line was assessed the famous brand in ShanDong Province.
HongKang Co. has established complete and perfect quality control system and passed certification of ISO9001 with 2002 Version. HongKang Co. was awarded the “Shan Dong patent star enterprise in China” and “key high&new technology enterprise of China” It undertaked the job of drawing national standard of steel plate uncoiling ,Leveling and shearing produetion Line.
In order to realize strong-strong comnination ,advantage mutual compensation and improve ability of market competition .HongKang strengthened the cooperation and communication with scientific research academy at home ,introduced into many advanced technologies from the international same industry .Though assimilation and absorption ,innovation and development ,our ability of design and manufacturing have achieved the international advanced level in the same industry.
HongKang company has became th vigorous enterprise with good economic and societal efficency in the same industry of China by rapid and steady development.
决策者心语:
我们的使命就是为客户创造价值。
Our mission is to create the value for the customers.
知识经济的来临,
When the knowledge economy comes,
知识将取代资金、资本成为核心的生产要素。
Knowledge will replace the funds or capital to be the core factor for production.
知识的掌握着是我们xx的每一位员工、每一位管理者。
The master of knowledge is each staff member , each executive of XX .
Xx 不断的探索并建立完善的人才机制,不断的吸引人才、培养人才、实现人力资本的增值。
Xx explores and establishes the perfect mechanism for human resources, Keeping on absorbing the talented people and realizing the value increase in the human resources;
以更新的技术打造最新的产品,不断的帮助我们的用户成功,从而积累xx成功的每一步。
Creating the newest products with the renewing technology, ,Keeping on helping our customers to reach success ,Laying up each step for xx to march towards success .
组织机构创新是观念创新、技术创新的保障。在xx的业务流程之间,我们引入“内部客户”的概念,逐步弱化行政式的干预,强化互助式的共进,保障信息流、服务流、物流的顺畅。
The creation in the structural organization is a guarantee for the creation of concept and the creation of technology .Between the business flow in xx ,we introduced the concept of “internal customer” to weaken the administrative interference step by step while stregthen the mutual progress and guarantee the smoothness of the communication ,service and logistics.
嘉信 内研外引,不断整合行业前沿技术资源。以优质的产品满足客户需求,以创新的产品创造市场、引导客户的需求。
Jiaxin does research inside and makes introductions from outside ,constantly integrating the technological resources at the industrial front .Meeting the nees of the customers with the good-quality products and creating the market and garding the customers’ needs with the innovated products.
以质求存;提供一流的产品和服务是我们永远追求的目标;
科技领先;用户至上;你想到的就是我们应该做到的;
以人为本;尊重每一位员工,肯定每位员工的努力和成就;
董事长兼总经理
Strive for survival on the basis of quality ; Our aims is that providing prime goods and service ;
Leading technology ; User is god ; Wedo before you think ;
People foremost ; Respect all employees and affirm their effort and achievement ;
Director &General manager …
冷轧薄板工艺
Introduction to the process of cold milled sheet
1. 钢卷通过吊车放在固定鞍座上。钢卷小车将钢卷送到开卷机处,并将钢卷上到开卷机上。捆带由人工切除。
The steel roll is placed on the fixed sadle though the crane . The steel-roll trolley takes the steelroll to the decoiler and take it onto the decoiler.The strap will be removed by man.
2. 处在开卷机上的钢卷,通过开卷机的旋转和开卷导板将带头顺利得导入张力辊系统。通过入口夹送辊,带料进入轧机辊缝。
The steel roll on the decoiler ,though the ratation of the decoiler and the decoiling guide board , smoothy guides the lead into the strain roller system.Though the entry clamping and carrying roller,the steel is taken into the slot between the roller of the milling machine.
3. 完成上述动作后,小车回到初始位置,导板及夹送回位。
After the above action are completed ,the trolley returns to the starting point and the guide board and the clamping and carrying roller resets.
4. 开卷机接受到钢卷后,可以在扎制过程中实现支撑钢卷而输出带料,开卷机的底座由液压钢驱动实现对中。
Having received the steel roll , the decoiler can support the steel roll during the process of milling and put outs the belt steel. The alignment of seat for the decoiler will be reached by the hydraulic cylinder.
5. 经过辊缝的带钢,通过张力辊到达卷取机并通过皮带助卷器将带钢头部沿张力卷取机卷筒卷绕1~5圈,通过张力卷取机的传动就可以建立预设的带钢张力,随后皮带助卷器回到原位。
The belt steel from the solt of the rollers ,though the starn rollers , replace the rolling machine ; and though the strap-aiding rolling machine ,rolls the lead of the belt steel along with the strain rolling machine onto the rolling roller for for 1-5 cycles , with the trasmission from the strain rolling machine ,the strain of the belt steel can be pr-set . Then the strap-aiding rolling machine returns to the originsl position.
6. 完成上述动作后,轧机完成穿带病生到正常的轧制速度,轧制速度的降低取决于焊缝的质量。
Afer the above action are completed , the milling machine s finishes punching the tape and rises to the normal milling speed , the decrease of the milling speed depends on the quality of the welding seam.
7. 当开卷机上的料卷剩余不多时,轧机减速,直至1~5圈时轧机停止。
When there are notenough rolls of the steel rolls on the decoiler , the milling machine decelerates until it stops when there is only 1-5 rolls.
8. 轧机是可逆轧制,根据轧制规格,可逆轧制道次由生产工艺决定。
The milling machine is reversible , in ters of the milling specification, the reversible milling steps rely on the production technology.
9. 轧机通过可逆轧制后,最终形成轧制成品。通过卸卷小车将钢卷从卷取机上卸到固定鞍座上。通过吊车调走。
The milling machine , though the reversible milling , finally forms the milled products .Though the unloadinig trollry ,the steel rolls are unloaded from the decoiler to the fixed saddle and are carried aways by the crane.
10. 轧机机架带有液压轧辊定位装置和控制板型的弯辊控制系统、厚度控制系统、轧制冷却润滑系统等。
The rack of the milling machine is equipped with a hydraulic milling-roller positioning device and the bending-roller control system , thickness control system and the roller cooling and lubricating system to control board shape.
11. 完成轧之后,重复以上动作。
After the milling is complete , the above action will be repeated.
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