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OUTDOOR GAS GRILL RC-G2012PARTS LISTNOT Pictured:Key Qty DescriptionA1BOTTOM SHELFB1TANK SCREW,F/BOTTOM SHELFC2CASTER,LOCKINGD2CASTER,FIXEDE1CART LEFT SIDE PANELF1GROMMET,F/REGULATOR HOLEG1CART RIGHT SIDE PANELH1CART LOWER BACK PANELI1FRONT BRACEJ1HEAT SHIELD,F/TANKK1LEFT RAIL,F/LCS 500 GREASETRAYL1RIGHT RAIL,F/LCS 500 GREASETRAYM1FIREBOXN1MATCH HOLDERO4MAIN BURNER,F/500 FIREBOXP4ELECTRODE W/WIRE/COLLECTOR,F/MAIN BURNERQ3CARRYOVER TUBE W/COTTER PINR1IGNITER SWITCH MODULES1HOSE VALVE REGULATOR ASSY,500 FIREBOXT1MAIN CONTROL PANELU1ELECTRONIC IGNITION MODULEV1HEAT SHIELD,F/EI MODULEW1X1ELECTRODE WIRE,F/SIDEBURNERY5BEZEL,F/CONTROL KNOBZ5CONTROL KNOBAA1CART UPPER BACK PANEL,BLACKBB1LEFT SIDE SHELF,F/S/BCC1FASCIA,F/LEFT SIDE SHELFDD1DRIP PAN,F/SBEE2RUBBER BUMPER,LIDFF1LID,F/SBGG1SIDEBURNER BURNERHH1RIGHT SIDE SHELFII1FASCIA,F/RIGHT SIDE SHELFJJ1OUTER TOP LID INSERTSST 430KK1INNER TOP LID,HEAT SHIELDLL1HANDLE F TOP LIDMM2RUBBER BUMPER,RECTANGLE,F/TOP LIDKey Qty DescriptionNN1BEZEL,F/TEMPERATURE GAUGEOO1TEMPERATURE GAUGE,PREMIUMPP1LOGO PLATEQQ1HARDWARE F/TOP LID ASSEMBLYRR1LEFT DOOR,NO HANDLESS2DOOR HANDLETT1RIGHT DOOR,NO HANDLEUU4FLAME TAMERVV2COOKING GRATEWW1GRATE,F/SBXX1WARMING RACKKey Qty Description2DOOR MAGNET1CASTER WRENCH1HARDWARE PACK1ASSEMBLY MANUAL,ENGLISHGREASE TRAYPARTS DIAGRAM16QQOABCCDDEFGHIMNOOPPPPQQQRVXYZJKLSTUAABBCCDDEEFFGGHHIIMMNNOOPPRRVVWWXXWJJKKLLSSTTUUUUUUUUVVSSZZZZYYYY21/4-20 x1/2”screw1Attach side panels to bottom shelf using three 1/4-20 x1/2”screws,7mm lock washers,and 7mm flat washers per panel.IMPORTANT:Panel with large hole mustBe on left side of bottom shelf.7mm lock washer7mm flat washerAttach the two locking casters at the rear of the bottom shelf and the two fixed casters at the frontLocking casterBottom shelfFixed casterRearFrontLeft side panel(with large hole)Make sure side panelsare pushed as far to therear of bottom shelf aspossible before fullytightening screws.Right side panelASSEMBLY1734This step requires two people to lift and position grill head onto cart.Carefully lower the grill head onto the cart,aligning slots at bottom of grill head with posts on cart side panels.Make sure the regulator hose is hanging outside the cart.Grill head must face open side of cart.Place lower back panel between side panels at rear of bottom shelf.Secure lower back panel to side panels using four 1/4-20 x1/2”screws,7mm lock washers,and 7mm flat washers on each side.18Lower back panel1/4-20 x1/2”screw7mm lock washer7mm flat washerRegulator hoseGrill headOn back of grill,place upper back panel between side panels and above lower back panel.Secure upper back panel,in lower holes,using one 1/4-20 x1”screw,7mm lock washer,and 7mm flat washer on each side.Do not fully tighten screws until side shelf installation is complete in later steps.5191/4-20 x1”screw7mm lockwasher7mm flatwasherUpper back panel6Fascia,right side shelfBracketInsert flange on right side shelf into side shelf brackets on side of firebox.Attach rear of shelf using one 1/4-20 x1”screw,7mm lock washer,and 7mmAttach right side shelf using three 1/4”-20 x3/4”screws,7mm lock washers,7mm flat washers,1/4”nuts,shown A.flat washer in lower hole,shown B.flat washer,shown C.Attach front of shelf and fascia using one#8x3/8”self-tapping screw and largeAttach front of shelf and fascia using one 1/4”-20 x3/4”screw,7mm lock washer,7mm flat washer and 1/4”nut,shown D/C.1/4-20 x3/4”screw#8x3/8”self-tappingLarge flat washer1/4”nut1/4”nutwasher7mm flatwasher7mm flat washerAC screw7mm lockwasher7mm flatwasherB1/4-20 x1”screwFlange into bracketDBack of main control panel1/4-20 x3/4”Igniter SwitchscrewMain control panel7mm lockwasher7mm lock720Now you may fully tighten lower screws on upper back panel.1/4-20 x3/4”screwBack of main control panelControl panelFascia,left sideburner shelfLeft sideburner shelfFlangeintoBracketsBracket1/4-20 x3/4”screwscrewwasher7mm flat#8x3/8”self-tappinglarge flat washer7mm lock7mm flat1/4”nutABC screw1/4-20 x1”washer7mm lock washerEDInsert flange on left sideburner shelf into side shelf brackets on side of firebox.Attach rear of shelf using one screw,7mm lock washer,and 7mmAttach left sideburner shelf using three 1/4-20 x3/4”screws,7mm lock washers,7mm flat washers,1/4”nuts,shown A.flat washer in lower hole,shown B.flat washer,shown C.Attach front of shelf and fascia using one#8x3/8”self-tapping screw and largeUnder main control panel,attach front of shelf and fascia using one 1/4-20 x3/4”screw,7mm lock washer,7mm flat 1/4-20 x1”washer and 1/4”nut,shown D/E.1/4”nut7mm lock washer7mm flat washer9Insert sideburner burner into left shelf.shelf,shown A.The stud on bottom of burner fits into rear small hole in sideburner drip pan onSecure burner to sideburner drip pan with one Wing nut,shown B.Make sure burner tubeengages sideburner valve,shown C.B21ASideburner burnerSideburner drip panSideburner drip panBurner tubeValveCWing nut8First,remove the two screws and lock washers factory attached to the sideburner valve bracket.Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia.Align the holes on valve bracket with left and right holes on fascia.Secure using lock washers and screws that were removed from bracket.Next,place sideburner bezel over valve stem on front side of fascia.Align small holes on bezel with upper and lower holes on fascia.Attach using two#8-32x3/8”screws and 4mm lock washers.Press sideburner control knob onto valve stem.Control knobControl knob bezelInstall bezel with“OFF”at top.Sideburnervalve bracketScrews and Washersremoved from valve bracketValve stem#8-32x3/8”screw4mmlock washerSideburnerfasciaNote:Use left and rightholes on fascia to attach valve bracketNote:Use upper and lowerholes on fascia to attach bezel11Insert front brace under control panel and between cart side panels.Make sure door hinge pins are on the top side and facing the front.Secure using two 1/4-20 x1”screws,7mm lock washers,and 7mm flat washers on each side.NOTE:MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.Front brace1/4-20 x1”screw7mm lockwasher7mm flatwasherDoorHinge Pin22for clarity of illustrationNote:some parts omitted 10Under sideburner shelf,attach sideburner ignitor wire to electrode,shown A.Place sideburner grate onto sideburner shelf,aligning grate legs with holes in shelf,shown B.ASideburner Ignitor WireElectrodeSideburner grateB13Insert hinge pin on bottom of doors into hole in bottom shelf.Press upper hinge pin in front brace,align hinge hole on top of door,and release hinge pin into door.Left doorHinge pinon bottomof doorTop ofdoorPRESSRight door2312Inside of cart,insert rear shield tab into left slot on upper of lower back panel.Attach front shield tabs under front brace and attach right and Insert left and right grease tray rails into slots left rails under front brace with three#8x3/8”self-tapping screws,shown B.RearFrontTank heat shieldTank heat shieldCart lower back panelRight railLeft railFront BraceRight railLeft rail#8x3/8”self-tapping screwGrease tray openingbeneath grease tray opening in upper back panel,shown A.for clarity of illustrationNote:some parts omitted AB*This side UPTank heat shield1524Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox.Back of fireboxFront of fireboxFlame tamerNote:Some parts omitted for clarity of illustration Flame tamers14Connect each of the wires from the main burner electrodes,and sideburner electrode into the back of the Electronic Ignition Module.Total(5)connections.Connect the two wires(A and B)fromthe switch wiring harness into the back of the Electronic Ignition Module.NOTE:Switch terminals are larger than electrode terminals and should only be installed in location shown as A,B.Wire12345ABTotal(2)connections.ignition moduleElectronicHeat shieldRight side panelARelease the cap and nut from electronic ignition module.Attach electronic ignition module and heat shield to the cart rightside panel with the nut and cap,shown A.NutCap.1725LP CYLINDER IS SOLD SEPARATELY.Fill and leak check the cylinder before attaching to grill and regulator(see Use&Care section).Once cylinder has been filled and leak checked,place cylinder into hole in bottom shelf.Make sure cylinder valve is facing front of grill.Secure cylinder with cylinder screw under bottom shelf.Insert regulator through large hole in left side panel.See Use&Care section of this manual to perform the“Burner Flame Check”and for important safety instructions before using.CAUTIONAlways keep LP cylinders in upright position during use,transport,and storage.Cylinder screw at rear of cartRegulatorCylinder screwCylinder valve must face to front of cart once tank is attached.Failure to install cylinder correctly may allow gas hose to be damaged in operation,resulting in the risk of fire.LP Cylinder(not included)Place cooking grates onto the firebox as shown.Insert the two wire ends at rear of warming rack into holes in back of firebox.Front wires of warming rack rest on sides of firebox.16Note:Some parts omitted for clarity of illustrationAssembledwarming rackWarming rackCooking grateUnscrewon cart right side panel.Insert AA battery into ignitor,negative()end first.Replace the cap.electronic ignition cap 1926AA BatteryElectronic Ignition Cap+-On back of grill,slide grease tray into opening in upper back panel.CAUTIONFailure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage.18Grease tray
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