焊接工艺评定报告English法兰.doc

焊 接 工 艺 评 定 报 告WELDING PROCEDURE QUALIFICATION RECORD 编 号 NO： ONTARIO-PQR-01 编制ISSUED BY： 审核REVIEWED BY： 同意APPROVED BY： 考试机构INSTITUTION： 青岛安泰宝新能源有限企业胶州分企业QING DAO ONTARIO RENE WABLE ENERGY CO., LTD 焊 接 工 艺 评 定 报 告WELDING PROCEDURE QUALIFICATION RECORD 焊接工艺评估编号WPQR NO.:ONTARIO-PQR-01焊接措施WELDING PROCESSMAG135母材BASEMETAL钢号STEEL GRADEQ235BGB/T700焊接材料WELDING MATERIALAWS A5.18类/组别号TYPE & GROUP NO.11.1ER70S-6规格SIZE/1.0合用厚度范围APPLICABLE THICKNESS SCOPE母材BASE METAL焊缝金属WELD METAL/评估原则QUALI.STAND.EN15614-1 目录 CONTENTS 页 PAGE1.焊接工艺评估指导书TASK DESCRIPTION FOR WPQ ( 3 )2.焊接工艺评估施焊记录WELDING RECORD OF WPQ ( 1 )3.外观和无损检测登记表VISUAL CHECK & NDE RECORD ( 1 )4.硬度、金相检查登记表 HARDNESS、METALLOGRAPHYCOMPOSITIONS ( 1 )5.检测汇报TEST REPORTS ( 6 )结论CONCLUSION本评估按 EN15614-1原则规定进行，此确认各项试验记录对旳。THIS QUALIFICATION HAS BEEN DONE IN ACCORDANCE WITH THE STANDARD EN15614-1. THIS IS TO VERIFY THAT THE TEST RECORDS ARE CORRECT.成果RESULT： 合格PASS 编制ISSUED BY审核REVIEWED BY同意APPROVED BY焊 接 工 艺 评 定 指 导 书TASK DESCRIPTION FOR WPQ焊接工艺评估编号WELIDING PROCEDURE QUALIFICATION NO.:ONTARIO-PQR-01焊接措施WELDING PROCESS: MAG135接头形式简图GROOVE TYPE焊接位置WELDING POSITION： PB保护气体SHILEDING：80%Ar+20%CO2预热温度PREHEATING TEMP. oC：/层间温度INTERPASS TEMP. oC：/清根措施CLEAN OF ROOT：/焊后热处理POST WELDING HT：/母材 BASE METAL：GB/T700钢号STEEL GRADE：Q235B类、组别号TYPE & GROUP NO.：1.1规格SIZE：/焊材WELDING MATERIAL评估原则STANDARD：ISO15614-1焊丝牌号WELDING WIRE TRADE NAME：ER70S-6检查项目、评估指标 EXAM.ITEM、REQUIREMENTS 检查项目EXAM. ITEM检查原则STANDARD评估指标REQUIR-MENT外观检查VISUAL EXAM.EN ISO 5817EN ISO 5817 B磁粉MTEN 1290EN ISO 5817 B接头硬度检查HARDNESS EXAM. OF JOINTEN 1043-1EN 15614-1 HV10 MAX:380宏观金相MACROEN 1321EN 15614-1 ISO5817 B 编 制ISSUED BY校 对CHECKED BY审 核REVIEWED BY焊接工艺评估施焊记录WELDING PROCESS RECOED FOR WPQ焊接工艺评估编号WPQ NO.:ONTARIO-PQR-01焊接工艺预规程编号pWPS NO.:ONTARIO-WPS-01母 材 BASE METAL钢号STEEL GRADE规格SIZE炉批号LOT NO检查编号EXAM. NO备 注REMARKSQ235B76 /TS2710906-2023焊材WELDING MATERIAL牌号TRADE规格SIZE炉批号LOT NO检查编号EXAM. NO烘干温度及烘烤时间DRYING TEMP. & TIME备 注REMARKSER70S-61.010133784接头形式GROOVE TYPE:焊接次序（WELDING ）:单道焊SINGLE PASS焊接措施WELDING PROCESS： MAG135 焊接位置WELDING POSITION： PB 预热温度PREHEATING TEMP.oC： / 层间温度INTERPASS TEMP.oC： / 清根措施CLEAN OF ROOT： / 保护气体SHIELDING GAS： / 焊后热处理POST WELD HT： / 消氢处理HYDROGEN REMOVING TREATMENT： / 焊接设备POWER SOURCE： NB350 测试仪器INSPECTION DEVICE： / 焊层LAYER焊接措施PROCESS焊材牌号TRADE NAME焊材直径DIA.OF FILLER METAL（mm）电流 CURRENT电弧电压ARC VOLTAGE（V）焊接速度TRAVEL SPEED（mm/min）钨极直径DIA.OF ELECT.（mm）喷嘴直径DIA.OF GAS CUP NOZZLE（mm） TYPE POLARITYCURRENT（A）1MAG135ER70S-61.0DECP200-24024-26300-600/焊工姓名WELDERS NAME钢 印STAMP检查员EXAMINER工艺记录RECORDED BY审 核REVIEWED BY外观和无损检测登记表VISUAL INSPECTION & NDE RECORD焊接工艺评估编号WPQ NO：ONTARIO-PQR-01焊 缝 外 观 检 查VISUAL INSPECTION FOR WELD表面裂纹CRACKNO角焊缝焊根部未焊透ROOT UNPENETRATED OF FILLET WELDINGNO表面气孔GAS CAVITY NO角焊缝焊根部未熔合ROOT UNFUSED OF FILLET WELDINGNO弧 坑ARC PITNO不对旳焊趾INCORRECT TOE OF FILLET WELDINGNO咬 边UNDERCUTNO焊 脚WELD FOOT SIZE5mm焊缝余高REMAINING HIGHT OF WELD0.1mm焊脚差DIFFERENCE OF WELD FOOT0.1mm检查员EXAMINED BY： 审核人REVIEWED BY： 成果RESULT：备注REMARKS：磁粉检测MT 检测汇报编号REPORT NO：7检测原则STANDARD检测部位LOCATION结 果RESULT检测原则STANDARD检测部位LOCATION结 果RESULTISO5817表面SURFACESEE TEST REPORT /备 注REMARKS：检测者EXAMINED BY：见原始汇报SEE TEST REPORT 审核人REVIEWED BY：见原始汇报SEE TEST REPORT 硬度、金相、检查登记表HARDNESS、METALLOGRAPHY COMPOSITIONS焊接工艺评估编号WPQ :ONTARIO-PQR-01硬 度 试 验HARDNESS TEST 检测汇报编号REPORT NO：7HV10（维氏） 测点位置示意图 TEST POINT SKETCH 硬度 H位置LOCATION最大值MAXIMUMVALUE最小值MINIMUM VALUE母材BASE METALSEE TEST REPORT SEE TEST REPORT 热影响区HAZSEE TEST REPORT SEE TEST REPORT 焊缝WELD METAL SEE TEST REPORT SEE TEST REPORT 检测者EXAMINED BY：见检测汇报SEE TEST REPORT 审核人REVIEWED BY：见检测汇报SEE TEST REPOR成果RESULT：SEE TEST REPORT 金 相 检 验 记 录METALLOGRAPHIC INSPECTION RECORD检测汇报编号REPORT NO：宏观组织检查照片MACRO FILM SEE TEST REPORT 微观组织检查照片MICRO FILM 100X/ 检测者EXAMINED BY：见原始汇报SEE TEST REPORT 审核人REVIEWED BY：见原始汇报SEE TEST REPORT 成果RESULT：见原始汇报SEE TEST REPORT