LED检验统一标准专业资料.doc

修 订 记 录版次修订人审核人修订内容摘要批准人生效日期00黄永健韦元龙初次发行吴建荣分发记录分发部门分发份数分发部门分发份数人力资源部文控中心工程部市场部项目管理部 物料部品质部 生产部 财务部 3 修订人/日期审核人/日期批准人/日期受控印章1.0 Purpose / 目:Define the products inspection criteria，Unified and Standardize different organizations inspection including contract manufacture，supplier and QC team etc. /拟定产品检查原则，在供应商，制造厂及客户 QC 之间统一原则，保证产品符合客户消费者规定。2.0 .0 Scope / 范畴This document is apply for LED /合用于LED产品。3.0 Defect Classification Definition /缺陷定义：3.1 Critical Defect (CR)：Should effect and endanger users life symptom. /致命缺陷(CR)：影响和危害顾客生命现象。3.2 Major defect (Maj)：Any failure，intermittent electrical or mechanical functionality which should effect user bad impression. /严重缺陷(MA)：性能时好时坏或者构造功能性缺陷，给顾客留下不良印象外观缺陷。3.3 Minor Defect (Min)：Defect which does not result in failure of the expected functions during normal usage，or Doesnt hinder the operation of the product；however，does not comply with the cosmetic requirements./轻微缺陷(MI)：不减少产品可用性/功能，不阻碍产品使用，属于轻微外观缺陷。4.0 Sampling plan 抽样筹划:4.1 Sampling standard：ANSI/ASQC Z1.4- (Equivalent to ISO2859-1 or GB/T2828.1) General-II normal。/采用抽样原则 ANSI/ASQC Z1.4- (相称于 ISO2859-1 or GB/T2828.1) 普通 II 级4.2 AQL( Acceptable Quality Level) 接受质量水平Critical 致命0Major 严重0.65Minor 轻微1.55.0 Inspection environment/conditions 检查环境和条件:conditionsLightness 光度(LUX)300500View distance 检查距离(CM)30View angle 检查角度()45View time 检查时间(Sec)3 56.0 Surface Classifications / 测量面定义6.1 Surface A：Critical Surface - constantly in view in normal use (i.e. Front panels，faceplates，and silk-screened parts. A面：严格面 - 正常使用持续观测，例如前板，面板，丝印某些等，如下图。6.2 Surface B：Less Critical Surface - visible，but not in constant view during normal use，may be seen during maintenance or installation. B面： 次严格面 - 可看见，但不是在正常使用中经常看见，也许在维护和安装时能看见，如下图。6.3 Surface C：Non Critical Surfaces - seldom if ever seen. C面：非严格面 - 很少见或从未见过LED灯条PAR56 情景灯洗墙灯AR111 LED灯 Backside is a B and Bottom is a C. / 背边为B面，底面为C面7.0 Acceptance criteria/ 接受原则The size of defects on this document should be measured by the standard pointguage，the photos of pointguage below just for reference，it must be NOT for directly use and use after copy.本文描述缺陷点均以“原则点规”来量度，如下图片仅供参照，不适合直接使用或者复印使用。7.1 Plastic 塑胶件#Defects缺陷描述Surface测量面Acceptance Criteria 接受原则Defect Degree缺陷级别1 Water gap,水口ANot allow 不容许MAB，CNo protrude,no assembly impact,noapprearance impact 不凸出刮手，不影响装配，不影响外观MI2Mold mark,Flow mark，Shrink mark,Polish,Shadow，气纹,烘痕,缩水，顶白，光泽， 阴影，夹水纹AArea0.2mm2,distance100mm,qty3,面积0.2mm2，距离100mm，数量3 个MIB,CArea0.5mm2,distance100mm,qty2,面积0.5mm2，距离100mm，数量2 个MI3Discoloreddot,Stain,Non-removable dirty,杂质 ,冷胶 ，混 色点 ,斑点 ，不可移动污迹AArea0.2mm2,distance100mm,qty1,面积0.2mm2，距离100mm，数量1 个MIB,CArea0.3mm2,distance100mm,qty2,面积0.3mm2，距离100mm，数量2 个MI4Scratch,划痕、刮花、擦伤AArea0.5mm2,distance100mm,qty1,面积0.5mm2，距离100mm，数量1 个MIB,CArea0.5mm2,distance100mm,qty2,面积0.5mm2，距离100mm，数量2 个MI5Deformation,Gap,变形，离缝A0.2mm view at any angle任何角度、任何位置变形量0.1mm（不影响装配）MIB,C0.3mm view at any angle任何角度、任何位置变形量0.3mm（不影响装配）MI6Flash,Sharp edge披锋，利边AHeight0.1mm ,No sharp to damagefinger,no impact to assembly高度 0.1mm，不锋利刮 手,不影响装 配.MIB,CHeight0.2mm ,No sharp to damagefinger,no impact to assembly高度 0.2mm，不锋利刮 手,不影响装 配.MI7Color deviation色差A,B,CAccord to color sample，E1;与样板颜色一致1 个 Pantone code（色卡）；色差仪测试值E1；MIReference photo 参照图片： 7.2Metal（aluminium）五金件（铝面板）#Defects缺陷描述Surface测量面Acceptance Criteria 接受原则Defect Degree缺陷级别1 Dent，bubble 凹坑、气泡A Area0.2mm2,distance30mm,qty2, 面积0.2mm2，距离30mm，数量2MIB，C Area 0.3mm2,distance 100mm,qty 1, 面积0.3mm2，距离100mm，数量1个MI2Scratch,flow mark线条伤 / 擦伤/水纹A Area0.2mm2,distance30mm,qty2, 面积0.2mm2，距离30mm，数量2MIB,C Area 0.3mm2,distance 100mm,qty 1, 面积0.3mm2，距离100mm，数量1个MI3Color dot,Non-removable dirty黒点 / 白点/ 灰尘杂物A Area0.2mm2,distance30mm,qty2, 面积0.2mm2，距离30mm，数量2MIB,C Area0.3mm2,distance30mm,qty1, 面积0.3mm2，距离30mm，数量1MI4Color deviation 色差A,B,C Accord to color sample，E0.5;与样板颜色一致1 个 Pantone code（色卡）；色差仪测试值E0.5；MIReference photo 参照图片 7.2 Metal（diecasting）五金件（压铸）#Defects缺陷描述Surface测量面Acceptance Criteria 接受原则Class II；Indoor； II 类；室内产品Defect Degree缺陷级别1Dent，bubble,凹坑、气泡,Scratch，flow mark线条伤 / 擦伤/水纹,Colordot,Non-removable dirty黒点 / 白点/A Area0.4mm2,distance30mm,qty2, 面积0.4mm2，距离30mm，数量2 个MIB，C Area 0.6mm2,distance 100mm,qty 4, 面积0.6mm2，距离100mm，数量4个MI2Scratch,flow mark线条伤 / 擦伤/水纹A Area0.7mm2,distance30mm,qty2,面积0.7mm2，距离30mm，数量2 个MIB，CArea 3.0mm2,distance 100mm,qty 3,面积3.0mm2，距离100mm，数量3个MI3Color dot,Non-removable dirty黒点 / 白点/灰尘杂物AArea0.5mm2,distance30mm,qty2,面积0.5mm2，距离30mm，数量2 个MIB，CArea1.0mm2,distance30mm,qty1,面积1.0mm2，距离30mm，数量1 个MI4Color deviation色差A,B,CAccord to color sample，E1;与样板颜色一致1 个 Pantone code（色 卡）；色差仪测试值E1；MIReference photo 参照图片：7.3 Screw 螺丝#Defects缺陷描述Surface测量面Acceptance Criteria 接受原则Defect Degree缺陷级别1Screws螺丝A，B,C Spec should be consistent with BOM 规格尺寸要与BOM规定一致MA Screw cant bear any defectives or become flexible No defective screw，bulge screw，screw painting peeled off 螺丝不容许有次品、松动 螺丝缺损,鼓起,螺丝上喷油掉漆露底材为NG Pay attention to checking the screw after repair. 修理过后再次使用螺丝要十分注意MIReference photo 参照图片：7.4 Electrical test 电气性测试#Check Item 检查项目Surface测量面Action动作Defect Degree缺陷级别1AC/DCTESTAC/DC测试 Input voltageAC110V，Total power67W +/-2，After stable wattage63W +/-2 输入电压AC110V，总功率为67W +/-2 ，稳定后瓦数为63W +/-2 Input voltageDC24V，Total power61W +/-5，After stable wattage58W +/-5 输入电压DC24V，总功率为61W +/-5 ，稳定后瓦数为58W +/-5MA2lamplight灯光Flicker free无闪烁MA3Luminimum Flux光通量starting up need greater than or equal to 5500lm开机需要不不大于或等于5500lm，不大于不接受MA4Color Temperature色温LED Color Temperature 62006800KLED色温测试62006800K，超过不可接受MA5Agign Test老化测试Agign for 8 hours in room temperature (100% Check)老化测试8小时（100% 测试）MA6Agign Test老化测试Aging for 24 hours in room temperature (1% Check)老化测试24小时（1% 测试） MA7Dielectric绝缘测试Dielectric(DC500V with over 1M)(100% Check)成品测试，输入对金属外壳任意一点，看绝缘电阻有无不不大于1M，不大于此数值，仪器会报警。（100% 测试）MA8Insulation resistance漏电电流值测试Insulation resistance (1200V 1sec，cutoff Amp 10mA)（2 pcs per shipment）成品测试，输入对金属外壳任意一点，看漏电流限值为10mA，超过此数值，仪器会报警。（每批抽检2Pcs）MA9Water proofing test气压测试If gas guage reading is above or below certain reading(100% Check)按照气压测试仪器读数检查（100% 测试）MA7.5 Reliability Test 可靠性测试#Test ItemTest conditions Qty(units)1low and high operationTemperatureTemp：0-40， 24hrs Each temperature for 24 hours 2High temperaturestorageTemp：+40，16 hrs3Low temperaturestorageTemp：-40，16 hrs4Damp heat cyclesa). 30 minutes 32 at 90%RH;b). 30 minutes 60 at 20%RH;c). 30 minutes 32 at 90%RH;d). 30 minutes -40;Total 3 cycles;5High humilityTemp:+40C / RH95%，96hrs.6Gift box vibrationFrequency.：50Hz；Amplitude.：1.0 mm；Duration for90 minutes.7Export carton packingvibrationFrequency：5-50Hz，amplitude：1.0 mm，Sweeprate:1.0 Oct/wave，X，Y，and Z axes，each axesduration for 30 minutes. 8Export carton packingdropDrop onto the flat，concrete floor with the height of60centimeters 1 corner 3 edges，6 faces total 10times.9Gift box DropDrop onto the flat，concrete floor with the height of75centimeters 1 corner 3 edges，6 faces total 10times10Salt Spray Test Temperature ：35C2C，humidity：85%spray concentration of sodium chloride:5% 6.5 7.2,Iron，copper，aluminum，electrolyticplate:12hrs;tainless steel，alloy (raw material) andnickel (coating)，gold/silver (coating):48 hrs. (No any corrosion is allowed on the testing units/parts).11Ultraviolet test(uv)Set chamber following requirement - UV wavelength to340nm，0.76 W/m 10% intensity，Temperature 60 3 C，under UV light for 24 hours，compare the colourdeviation E no more.12Scratch and friction testUse a sharpened H type pencil held at an angle of45 with the force of 700200g and press the pencil tipinto the surface of the unit. With the pencil pointtouching the surface of the unit move about five lines(at a speed of 10mm/s) on the electroplating parts,painting，silk-screen printing，etc. Erase the pencilmarks，examine the test surface closely (no scratchmarks or no damage to the paint/coating/silk-screenprinting should be found).13Stacking test Base on container height 3.5meter，load weight= 3.5Mheight/ single carton height* sigle carton weight.A piece of 20mm thick plywood is placed on top of thecarton and loaded with a weight equivalent to theweight of sets stacked to height of 3.5m (+/- 0.2m)，or per the specified stacking quantity as printed on the outer carton box，whichever is highest，Maintain the load for 168 hours (7 days)，at normal condition.After this test，with the weight removed，thedimensions of the carton shall not have changed bymore than 3%，the sample surface without indentationand internal is loose,function was working wellnormally ,pass the test.14Immersing Test IPXXSample soak for XX minutes in XX meter high deepwater7.6Test of Silk Screen Printing 丝印测试#Test Item 测试项目Test Condition 测试条件Acceptance Criteria 接受原则Class I；Outdoor； I 类；室外产品Acceptance Criteria 接受原则Class II；Indoor； II 类；室内产品13M Tape TestApplying the tape of 3M of type 600Applying the tape of 3M of type 6003M 胶粘实验sticking to the silkscreen position with thesticking to the silkscreen position withhard force and make it fixed and then pullthe hard force and make it fixed and thenthe tape from the silkscreen quickly withpull the tape from the silkscreen quicklythedegree of 90 between tape and thewith the degree of 90，each for 3 timessurface of silkscreen，each for 3 times使用型号为 600 3M 胶纸用力贴稳在使用型号为 600 3M 胶纸用力贴稳在样品丝印上面，然后于 90 度角度样品丝印上面，然后于 90 度角度快迅速把胶纸撕开（胶纸和丝印表面之速把胶纸撕开（胶纸和丝印表面之间）间）每个位置 3 次每个位置 3 次2Alcohol test* Apply the weight of 500 g* Apply the weight of 200 g*Add 95% alcohol regularly to keep white*Add 95% alcohol regularly to keep酒精测试cloth wetwhite cloth wet* Test 200 cycles(40 cycles/min)* Test 200 cycles(40 cycles/min)* Not allow any peel off* Not allow any peel off施加 500 克砝码,白布浸蘸 95%酒精,施加 200 克砝码,白布浸蘸 95%酒,测试 200 循环次数（速度 40 循环/分钟）测试 200 循环次数（速度 40 循环/分钟）,不容许任何脱落,不容许任何脱落3AbrasionResistance Test抗摩擦测试Use a cotton cloth with 95% IsopropylAlcohol to rub this cloth (with a force of 2(+/-0.5kgs)onto any painted and/or silkscreening surface for 3 cycles.(no any paint/coating/silk-screen printing should be found on the cloth).施加 2(+/-0.5)公斤砝码,白布浸蘸 95%酒精,测试 3 次，不容许任何脱落Nil 无4ScratchResistanceTest抗划花测试Use a sharpened H type pencil held atan angle of 45 with the force of 700200g and press the pencil tip into thesurface of the unit,move about five lines(at a speed of 10mm/s) on the area.Erase the pencil marks (no scratch marks or no damage should be found).用 H 型号铅笔 45 度角负重 700200g 速度 10mm/s 划 5 条线,不容许任何划花Nil 无5Finger nail testScratch the testing area by finger nail 200Apply appropriate force to rub silkscreen指甲测试times by 1Kg weight force,10N-No print50 times.removable is allowedNot allow any peel off用 1KG 重量 10N 力度在样品测施加恰当力度搓揉 50 次；试区域用指甲刮擦 200 次，规定印刷不不容许丝印脱落能掉7.7Test of Painting 喷油测试#Test Item 测试项目Test Condition 测试条件Acceptance Criteria 接受原则Class I；Outdoor； I 类；室外产品Acceptance Criteria 接受原则Class II；Indoor； II 类；室内产品1Alcohol test酒精测试* Apply the weight of 500 g*Add 95% alcohol regularly to keep whitecloth wet* Test 200 cycles(40 cycles/min)* Not allow any peel off施加 500 克砝码,白布浸蘸 95%酒精,测试 200 循环次数（速度 40 循环/分钟）,不容许任何脱落* Apply the weight of 200 g*Add 95% alcohol regularly to keepwhite cloth wet* Test 200 cycles(40 cycles/min)* Not allow any peel off施加 200 克砝码,白布浸蘸 95%酒,测试 200 循环次数（速度 40 循环/分钟）,不容许任何脱落2AbrasionResistance Test抗摩擦测试Use a cotton cloth with 95% IsopropylAlcohol to rub this cloth (with a force of 2(+/-0.5kgs)onto any painted and/or silkscreening surface for 3 cycles.(no any paint/coating/silk-screen printing should be found on the cloth).施加 2(+/-0.5)公斤砝码,白布浸蘸 95%酒精,测试 3 次，不容许任何脱落Nil 无3X-CUTTING(Adhension)百格测试With nicking tool 10mm*10mm to nick 100 small cells 1*1mm.Paste 3M-600 tape on this cells area，and flat it by hand.And then pull the tape vertically and quickly.Repeat step 1,2,3 for 3 times.Check it，2/3 area of one cell paint peel off allowed. Otherwise，this test passed.刻刀介 10mm*10mm 为 100 个 1*1mm小格，3M-600 胶纸用手压贴，垂直迅速拉起，重复以上 3 次，检查 2/3 小格脱落为合格Nil 无4ScratchResistanceTest抗划花测试Use a sharpened H type pencil held atan angle of 45 with the force of 700200g and press the pencil tip into thesurface of the unit,move about five lines(at a speed of 10mm/s) on the area.Erase the pencil marks (no scratch marks or no damage should be found).用 H 型号铅笔 45 度角负重 700200g 速度 10mm/s 划 5 条线,不容许任何划花Nil 无8. Reference Documents/参照文献8.1 利佳公司产品通用外观原则8.2 产品可靠性实验规程Remarks：For any matters not described in this document shall be reference to the product specification，BOM，drawing ect. .备注：本文献如有未尽描述之事项请参照产品规格书，物料清单，图纸及QA检查工作指引等。- End -