LED检验统一标准专业资料.doc

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黄永健
韦元龙
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吴建荣

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受控印章

1.0 Purpose / 目:
Define the products inspection criteria，Unified and Standardize different organizations inspection including contract manufacture，supplier and QC team etc. /拟定产品检查原则，在供应商，制造厂及客户 QC 之间统一原则，保证产品符合客户消费者规定。

2.0 .0 Scope / 范畴
This document is apply for LED /合用于LED产品。

3.0 Defect Classification Definition /缺陷定义：
3.1 Critical Defect (CR)：Should effect and endanger user’s life symptom. /致命缺陷(CR)：影响和危害顾客生命现象。
3.2 Major defect (Maj)：Any failure，intermittent electrical or mechanical functionality which should effect user bad impression. /严重缺陷(MA)：性能时好时坏或者构造功能性缺陷，给顾客留下不良印象外观缺陷。
3.3 Minor Defect (Min)：Defect which does not result in failure of the expected functions during normal usage，or Doesn’t hinder the operation of the product；however，does not comply with the cosmetic requirements./轻微缺陷(MI)：不减少产品可用性/功能，不阻碍产品使用，属于轻微外观缺陷。

4.0 Sampling plan 抽样筹划:
4.1 Sampling standard：ANSI/ASQC Z1.4- (Equivalent to ISO2859-1 or GB/T2828.1) General-II normal。/采用抽样原则 ANSI/ASQC Z1.4- (相称于 ISO2859-1 or GB/T2828.1) 普通 II 级
4.2 AQL( Acceptable Quality Level) 接受质量水平

Critical 致命
0
Major 严重
0.65
Minor 轻微
1.5

5.0 Inspection environment/conditions 检查环境和条件:

conditions
Lightness 光度(LUX)
300~500
View distance 检查距离(CM)
30
View angle 检查角度(°)
±45°
View time 检查时间(Sec)
3 ~ 5

6.0 Surface Classifications / 测量面定义

6.1 Surface A：Critical Surface - constantly in view in normal use (i.e. Front panels，faceplates，and silk-screened parts.
A面：严格面 - 正常使用持续观测，例如前板，面板，丝印某些等，如下图。
6.2 Surface B：Less Critical Surface - visible，but not in constant view during normal use，may be seen during maintenance or installation.
B面： 次严格面 - 可看见，但不是在正常使用中经常看见，也许在维护和安装时能看见，如下图。
6.3 Surface C：Non Critical Surfaces - seldom if ever seen.
C面：非严格面 - 很少见或从未见过
LED灯条

PAR56

情景灯
洗墙灯

AR111 LED灯

Backside is a B and Bottom is a C. / 背边为B面，底面为C面

7.0 Acceptance criteria/ 接受原则
The size of defects on this document should be measured by the standard pointguage，the photos of pointguage below just for reference，it must be NOT for directly use and use after copy.
本文描述缺陷点均以“原则点规”来量度，如下图片仅供参照，不适合直接使用或者复印使用。

7.1 Plastic 塑胶件

#
Defects
缺陷描述
Surface
测量面
Acceptance Criteria 接受原则

Defect Degree
缺陷级别
1
Water gap,
水口
A
Not allow 不容许
MA
B，C
No protrude,no assembly impact,no
apprearance impact 不凸出刮手，不影响装配，不影响外观
MI
2
Mold mark,
Flow mark，Shrink mark,
Polish,
Shadow，气纹,烘痕,缩
水，顶白，光泽， 阴影，夹水纹
A
Area≤0.2mm2,distance≥100mm,qty≤3,
面积≤0.2mm2，距离≥100mm，数量≤3 个
MI
B,C
Area≤0.5mm2,distance≥100mm,qty≤2,
面积≤0.5mm2，距离≥100mm，数量≤2 个
MI
3
Discolored
dot,Stain,
Non-removable dirty,
杂质 ,冷胶 ，混 色点 ,斑点 ，不
可移动污迹
A
Area≤0.2mm2,distance≥100mm,qty≤1,
面积≤0.2mm2，距离≥100mm，数量≤1 个
MI
B,C

Area≤0.3mm2,distance≥100mm,qty≤2,
面积≤0.3mm2，距离≥100mm，数量≤2 个
MI
4
Scratch,
划痕、刮花、擦伤
A
Area≤0.5mm2,distance≥100mm,qty≤1,
面积≤0.5mm2，距离≥100mm，数量≤1 个
MI
B,C
Area≤0.5mm2,distance≥100mm,qty≤2,
面积≤0.5mm2，距离≥100mm，数量≤2 个
MI
5
Deformation,
Gap,
变形，离缝
A
≤0.2mm view at any angle
任何角度、任何位置变形量≤0.1mm
（不影响装配）
MI
B,C
≤0.3mm view at any angle
任何角度、任何位置变形量≤0.3mm
（不影响装配）
MI
6
Flash,
Sharp edge
披锋，利边
A
Height≤0.1mm ,No sharp to damage
finger,no impact to assembly
高度≤ 0.1mm，不锋利刮 手,不影响装 配.
MI
B,C
Height≤0.2mm ,No sharp to damage
finger,no impact to assembly
高度≤ 0.2mm，不锋利刮 手,不影响装 配.
MI
7
Color deviation
色差
A,B,C
Accord to color sample，△E≤1;
与样板颜色一致≤1 个 Pantone code
（色卡）；色差仪测试值△E≤1；
MI
Reference photo 参照图片：

7.2Metal（aluminium）五金件（铝面板）
#
Defects
缺陷描述
Surface
测量面
Acceptance Criteria 接受原则

Defect Degree
缺陷级别
1
Dent，bubble
凹坑、气泡
A
Area≤0.2mm2,distance≥30mm,qty≤2,
面积≤0.2mm2，距离≥30mm，数量≤2
MI
B，C
Area ≤ 0.3mm2,distance ≥ 100mm,qty ≤1,
面积≤0.3mm2，距离≥100mm，数量≤1个
MI
2
Scratch,
flow mark
线条伤 / 擦伤/水纹
A
Area≤0.2mm2,distance≥30mm,qty≤2,
面积≤0.2mm2，距离≥30mm，数量≤2
MI
B,C
Area ≤ 0.3mm2,distance ≥ 100mm,qty ≤1,
面积≤0.3mm2，距离≥100mm，数量≤1个
MI
3
Color dot,
Non-removable dirty
黒点 / 白点/
灰尘杂物
A
Area≤0.2mm2,distance≥30mm,qty≤2,
面积≤0.2mm2，距离≥30mm，数量≤2
MI
B,C
Area≤0.3mm2,distance≥30mm,qty≤1,
面积≤0.3mm2，距离≥30mm，数量≤1
MI
4
Color deviation
色差
A,B,C
Accord to color sample，△E≤0.5;
与样板颜色一致≤1 个 Pantone code
（色卡）；色差仪测试值△E≤0.5；
MI
Reference photo 参照图片

7.2 Metal（diecasting）五金件（压铸）

#
Defects
缺陷描述
Surface
测量面
Acceptance Criteria 接受原则
Class II；Indoor； II 类；室内产品
Defect Degree
缺陷级别
1

Dent，bubble,
凹坑、气泡,
Scratch，flow mark
线条伤 / 擦伤/
水纹,Colordot,
Non-removable dirty
黒点 / 白点/

A
Area≤0.4mm2,distance≥30mm,qty≤2,
面积≤0.4mm2，距离≥30mm，数量≤2 个
MI
B，C
Area ≤ 0.6mm2,distance ≥ 100mm,qty ≤4,
面积≤0.6mm2，距离≥100mm，数量≤4个
MI
2
Scratch,
flow mark
线条伤 / 擦伤/
水纹
A
Area≤0.7mm2,distance≥30mm,qty≤2,
面积≤0.7mm2，距离≥30mm，数量≤2 个
MI
B，C
Area ≤3.0mm2,distance ≥ 100mm,qty ≤3,
面积≤3.0mm2，距离≥100mm，数量≤3个
MI
3
Color dot,
Non-removable dirty
黒点 / 白点/
灰尘杂物
A
Area≤0.5mm2,distance≥30mm,qty≤2,
面积≤0.5mm2，距离≥30mm，数量≤2 个
MI
B，C
Area≤1.0mm2,distance≥30mm,qty≤1,
面积≤1.0mm2，距离≥30mm，数量≤1 个
MI
4
Color deviation
色差
A,B,C
Accord to color sample，△E≤1;
与样板颜色一致≤1 个 Pantone code（色 卡）；色差仪测试值△E≤1；
MI
Reference photo 参照图片：

7.3 Screw 螺丝

#
Defects
缺陷描述
Surface
测量面
Acceptance Criteria 接受原则
Defect Degree
缺陷级别
1
Screws
螺丝
A，B,C
Spec should be consistent with BOM
规格尺寸要与BOM规定一致
MA
Screw can’t bear any defectives or become flexible
No defective screw，bulge screw，screw painting peeled off
螺丝不容许有次品、松动
螺丝缺损,鼓起,螺丝上喷油掉漆露底材为NG
Pay attention to checking the screw after repair.
※ 修理过后再次使用螺丝要十分注意
MI
Reference photo 参照图片：

7.4 Electrical test 电气性测试
#
Check Item 检查项目
Surface
测量面
Action动作
Defect Degree
缺陷级别
1
AC/DCTEST
AC/DC测试
Input voltageAC110V，Total power67W +/-2，After stable wattage63W +/-2
输入电压AC110V，总功率为67W +/-2 ，稳定后瓦数为63W +/-2

Input voltageDC24V，Total power61W +/-5，After stable wattage58W +/-5
输入电压DC24V，总功率为61W +/-5 ，稳定后瓦数为58W +/-5
MA
2
lamplight
灯光
Flicker free无闪烁
MA
3
Luminimum Flux
光通量
starting up need greater than or equal to 5500lm
开机需要不不大于或等于5500lm，不大于不接受
MA
4
Color Temperature
色温
LED Color Temperature 6200~6800K
LED色温测试6200~6800K，超过不可接受
MA
5
Agign Test
老化测试
Agign for 8 hours in room temperature (100% Check)
老化测试8小时（100% 测试）
MA
6
Agign Test
老化测试
Aging for 24 hours in room temperature (1% Check)
老化测试24小时（1% 测试）
MA
7
Dielectric
绝缘测试
Dielectric(DC500V with over 1MΩ)(100% Check)
成品测试，输入对金属外壳任意一点，看绝缘电阻有无不不大于1MΩ，不大于此数值，仪器会报警。（100% 测试）
MA
8
Insulation resistance
漏电电流值测试
Insulation resistance (1200V 1sec，cutoff Amp 10mA)（2 pcs per shipment）
成品测试，输入对金属外壳任意一点，看漏电流限值为10mA，超过此数值，仪器会报警。（每批抽检2Pcs）
MA
9
Water proofing test
气压测试
If gas guage reading is above or below certain reading(100% Check)
按照气压测试仪器读数检查（100% 测试）
MA

7.5 Reliability Test 可靠性测试
#
Test Item
Test conditions
Qty
(units)
1
low and high operation
Temperature
Temp：0℃-40℃， 24hrs
Each temperature for 24 hours

2
High temperature
storage
Temp：+40℃，16 hrs

3
Low temperature
storage
Temp：-40℃，16 hrs

4
Damp heat cycles
a). 30 minutes @32℃ at 90%RH;
b). 30 minutes @60℃ at 20%RH;
c). 30 minutes @32℃ at 90%RH;
d). 30 minutes @ -40℃;
Total 3 cycles;

5
High humility
Temp:+40°C / RH95%，96hrs.

6
Gift box vibration
Frequency.：50Hz；Amplitude.：1.0 mm；Duration for
90 minutes.

7
Export carton packing
vibration
Frequency：5-50Hz，amplitude：1.0 mm，Sweep
rate:1.0 Oct/wave，"X"，"Y"，and "Z" axes，each axes
duration for 30 minutes..

8
Export carton packing
drop
Drop onto the flat，concrete floor with the height of
60centimeters 1 corner 3 edges，6 faces total 10
times.

9
Gift box Drop
Drop onto the flat，concrete floor with the height of
75centimeters 1 corner 3 edges，6 faces total 10
times

10
Salt Spray Test
Temperature ：35ºC±2ºC，humidity：85%
spray concentration of sodium chloride:5% 6.5 ~ 7.2
,Iron，copper，aluminum，electrolytic
plate:12hrs;tainless steel，alloy (raw material) and
nickel (coating)，gold/silver (coating):48 hrs. (No any corrosion is allowed on the testing units/parts).

11
Ultraviolet test(uv)
Set chamber following requirement - UV wavelength to
340nm，0.76 W/m² ± 10% intensity，Temperature 60 ±
3 ºC，under UV light for 24 hours，compare the colour
deviation △E no more.

12
Scratch and friction test
Use a sharpened "H" type pencil held at an angle of
45° with the force of 700±200g and press the pencil tip
into the surface of the unit. With the pencil point
touching the surface of the unit move about five lines
(at a speed of 10mm/s) on the electroplating parts,
painting，silk-screen printing，etc.. Erase the pencil
marks，examine the test surface closely (no scratch
marks or no damage to the paint/coating/silk-screen
printing should be found).

13
Stacking test
Base on container height 3.5meter，load weight= 3.5M
height/ single carton height* sigle carton weight.
A piece of 20mm thick plywood is placed on top of the
carton and loaded with a weight equivalent to the
weight of sets stacked to height of 3.5m (+/- 0.2m)，or per the specified stacking quantity as printed on the outer carton box，whichever is highest，Maintain the load for 168 hours (7 days)，at normal condition.
After this test，with the weight removed，the
dimensions of the carton shall not have changed by
more than 3%，the sample surface without indentation
and internal is loose,function was working well
normally ,pass the test.

14
Immersing Test IPXX
Sample soak for XX minutes in XX meter high deep
water

7.6Test of Silk Screen Printing 丝印测试

#

Test Item 测试项目
Test Condition 测试条件
Acceptance Criteria 接受原则
Class I；Outdoor； I 类；室外产品
Acceptance Criteria 接受原则
Class II；Indoor； II 类；室内产品
1
3M Tape Test
Applying the tape of 3M of type 600
Applying the tape of 3M of type 600
3M 胶粘实验
sticking to the silkscreen position with the
sticking to the silkscreen position with
hard force and make it fixed and then pull
the hard force and make it fixed and then
the tape from the silkscreen quickly with
pull the tape from the silkscreen quickly
the degree of 90 between tape and the
with the degree of 90，each for 3 times
surface of silkscreen，each for 3 times
使用型号为 600 3M 胶纸用力贴稳在
使用型号为 600 3M 胶纸用力贴稳在
样品丝印上面，然后于 90 度角度
样品丝印上面，然后于 90 度角度快
迅速把胶纸撕开（胶纸和丝印表面之
速把胶纸撕开（胶纸和丝印表面之间）
间）每个位置 3 次
每个位置 3 次
2

Alcohol test
* Apply the weight of 500 g
* Apply the weight of 200 g
*Add 95% alcohol regularly to keep white
*Add 95% alcohol regularly to keep
酒精测试
cloth wet
white cloth wet
* Test 200 cycles (40 cycles/min)
* Test 200 cycles (40 cycles/min)
* Not allow any peel off
* Not allow any peel off
施加 500 克砝码,白布浸蘸 95%酒精,
施加 200 克砝码,白布浸蘸 95%酒,
测试 200 循环次数（速度 40 循环/分钟）
测试 200 循环次数（速度 40 循环/分钟）
,不容许任何脱落
,不容许任何脱落
3
Abrasion Resistance Test
抗摩擦测试
Use a cotton cloth with 95% Isopropyl
Alcohol to rub this cloth (with a force of 2(+/-0.5kgs)onto any painted and/or silk
screening surface for 3 cycles.
(no any paint/coating/silk-screen printing should be found on the cloth).
施加 2(+/-0.5)公斤砝码,白布浸蘸 95%酒
精,测试 3 次，不容许任何脱落
Nil 无
4
Scratch Resistance
Test
抗划花测试
Use a sharpened "H" type pencil held at
an angle of 45° with the force of 700±200g and press the pencil tip into the
surface of the unit,move about five lines
(at a speed of 10mm/s) on the area.
Erase the pencil marks (no scratch marks or no damage should be found).
用 H 型号铅笔 45 度角负重 700±200g 速
度 10mm/s 划 5 条线,不容许任何划花
Nil 无
5
Finger nail test
Scratch the testing area by finger nail 200
Apply appropriate force to rub silkscreen
指甲测试
times by 1Kg weight force,10N---No print
50 times.
removable is allowed
Not allow any peel off
用 1KG 重量 10N 力度在样品测
施加恰当力度搓揉 50 次；
试区域用指甲刮擦 200 次，规定印刷不
不容许丝印脱落
能掉
7.7Test of Painting 喷油测试

#

Test Item 测试项目
Test Condition 测试条件
Acceptance Criteria 接受原则
Class I；Outdoor； I 类；室外产品
Acceptance Criteria 接受原则
Class II；Indoor； II 类；室内产品
1
Alcohol test
酒精测试
* Apply the weight of 500 g
*Add 95% alcohol regularly to keep white
cloth wet
* Test 200 cycles (40 cycles/min)
* Not allow any peel off
施加 500 克砝码,白布浸蘸 95%酒精,
测试 200 循环次数（速度 40 循环/分钟）
,不容许任何脱落
* Apply the weight of 200 g
*Add 95% alcohol regularly to keep
white cloth wet
* Test 200 cycles (40 cycles/min)
* Not allow any peel off
施加 200 克砝码,白布浸蘸 95%酒,
测试 200 循环次数（速度 40 循环/分钟）
,不容许任何脱落
2
Abrasion Resistance Test
抗摩擦测试
Use a cotton cloth with 95% Isopropyl
Alcohol to rub this cloth (with a force of 2(+/-0.5kgs)onto any painted and/or silk
screening surface for 3 cycles.
(no any paint/coating/silk-screen printing should be found on the cloth).
施加 2(+/-0.5)公斤砝码,白布浸蘸 95%酒
精,测试 3 次，不容许任何脱落
Nil 无
3
X-CUTTING
(Adhension)
百格测试
With nicking tool 10mm*10mm to nick 100 small cells 1*1mm.
Paste 3M-600 tape on this cells area，and flat it by hand.
And then pull the tape vertically and quickly.
Repeat step 1,2,3 for 3 times.
Check it，2/3 area of one cell paint peel off allowed. Otherwise，this test passed.
刻刀介 10mm*10mm 为 100 个 1*1mm
小格，3M-600 胶纸用手压贴，垂直迅速
拉起，重复以上 3 次，检查 2/3 小格脱
落为合格
Nil 无
4
Scratch Resistance
Test
抗划花测试
Use a sharpened "H" type pencil held at
an angle of 45° with the force of 700±200g and press the pencil tip into the
surface of the unit,move about five lines
(at a speed of 10mm/s) on the area.
Erase the pencil marks (no scratch marks or no damage should be found).
用 H 型号铅笔 45 度角负重 700±200g 速
度 10mm/s 划 5 条线,不容许任何划花
Nil 无

8. Reference Documents/参照文献
8.1 《利佳公司产品通用外观原则》
8.2 《产品可靠性实验规程》

Remarks：For any matters not described in this document shall be reference to the product specification，BOM，drawing ect. .
备注：本文献如有未尽描述之事项请参照产品规格书，物料清单，图纸及QA检查工作指引等。

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