PSPC涂装保护性能标准（中文解释）.pdf

JWG-CoatingsGUIDELINE FOR IMPLEMENTATION OF MSC.215(82)PERFORMANCE STANDARD FOR PROTECTIVE COATINGS FOR DEDICATED BALLAST TANKS IN ALL TYPES OF SHIPS AND DOUBLE-SIDE SKIN SPACES OF BULK CARRIERS21/03/2010commnets-1-Revision AllJWG-CoatingsCONTENTS1 Preface.32 Definitions.33 Application(SOLAS vs IACS).54 General Principle for Inspection.85 Qualifications.95.1 Coating Inspectors.95.1.1 PSPC Requirements.95.1.2 Guidance.106 Coatings.116.1 Coating Systems.116.1.1 PSPC Requirements.116.1.2 Guidance.157 Primary Surface Preparation(PSP).177.1 Blasting.177.1.1 PSPC Requirements.177.1.2 Guidance.187.1.3 Records.187.2 Shop Primer Application.197.2.1 PSPC Requirements.197.2.2 Guidance.197.2.3 Records.198 Assembly.208.1 Steel Surface Preparation.208.1.1 PSPC Requirements.208.1.2 Guidance.208.1.3 Record.218.2 Secondary Surface Preparation(SSP).218.2.1 PSPC Requirements.218.2.2 Guidance.238.2.3 Records.258.3 Coating.258.3.1 PSPC Requirements.258.3.2 Guidance.288.3.3 Records.289 Others.299.1 Verification.299.1.1 PSPC Requirements.299.1.2 Guidance.319.2 Inspection.339.2.1 PSPC Requirements.339.2.2 Guidance.349.3 Annex 3 Dry Film Thickness Measurements.359.3.1 PSPC Requirements.359.3.2 Guidance.369.4 Example Reporting Forms.3821/03/2010commnets-2-RevisionAllJWG-Coatings1 PrefaceThe purpose of th i s Gu i de I i ne i s to provide guidance for imp lementat i on of u Performance Standard for Protective Coatings for ded i ca ted seawa ter ballast tanks in al/types of ships and doub/e-s i de skin spaces ofbulkcarriers(hereinafter referred to as“PSPC“)referred i n the amendments to regu I at i ons I I-1/3-2 and XI I/6 of the Internat ionaI Convent ion for the Safety of L ife at Sea(SOL AS),1974,as amended adopted by resoIut i on MSC.216(82).本指南旨在为进行MSC.216(82)会议通过的SOL AS第I 1-1/3-2和XI I/6.条修正案中所引入的 PSPC所要求的执行提供指导。The terms used i n thi s Gu ide I i ne have the same mean i ng as those def i ned i n PSPC.本指南中所引用的术语与PSPC中的定义相同。These guidel ines are developed based on the current ava i IabIe and approved types of pa i nts and it i s recogn i sed that new types of pa i nt maybe deveI oped i n the future for wh i ch a I I these requ i rements may not be appropr i ate.11 i s recogni sed i n these guidel ines but that any devi at i on from these requ i rements wiI I be specific to the pa i nt be i ng approved and form part of the test ing and approved process to conf i rm thei r comp I i ance with the requ i rements of MSC.215(82)as amended.本指南是基于目前已被认可的涂料系统所提出的，这些要求对于将来开发出的新型涂料系统可能并不适用。任何不 是目前已被认可的涂料系统的其它涂料系统，需经检测试验认可，以证明该涂料系统符合MSC.215(82)提出的要 求。2 DefinitionsF or the purpose of th i s Standard,the fol lowing def i n i t i ons apply:下列定义适用于本标准：2.1 Bal last tanks are those as def i ned in the guidel i nes for the seIect ion,appIi cat i on andma i ntenance of corros i on prevent i ons systems of ded i cated seawater ba I last tanks(resoIut i on A.798(19)and the Guidel ines on the enhanced program of inspect ions dur ing surveys of buIk carr iers and oi I tankers(A.744(18),as amended)压载舱 为A.798(19)和A.744(18)决议所定义的那些压载舱。2.2 Dew point i s the temperature at which air i s saturated with moisture.露点为空气所含潮气饱和时的温度。2.3 DFT s dry film th i ckness.DF T为干膜厚度。2.4 Dust i s I oose partici e matter present on a surface prepared for pa i nt i ng,arising from b I ast cIean i ng or other surface preparat i on processes,or resu11 i ng from the action of the env i ronment.灰尘为呈现在准备涂漆表面上的松散的颗粒性物质，是由于喷射清理或其他表面处理时产生的，或由于环境作用产生的。21/03/2010-3-Revision AllcommnetsJWG-Coatings2.5 Edge grinding i s the treatment of edge before secondary surface preparat i on.边缘打磨系指二次表面处理前对边缘的处理。2.6 GOOD condition i s the cond it ion with minor spot rust i ng as def i ned i n reso I ut ion A.744(18).“良好”状况系指A.744(18)决议定义的有少量点锈的状况。2.7 Hard coating i s a coat i ng that chem ical ly converts dur i ng i ts cur i ng process or a non convert i b I e a i r dry i ng coat i ng wh i ch may be used for ma i ntenance purposes.Can be e i ther i norgan i c or organ i c.硬涂层系指在固化过程中发生化学变化的涂层或非化学变化、在空气中干燥的涂层。硬涂层可 用于维护目的，类型是无机的或有机的。2.8 NDFT s the nomi na I dry film thickness.90/10 pract i ce means that 90%of a I I th i ckness measurements sha I I be greater than or equa I to NDF T and none of the rema i n i ng 10%measurements shaI I be be I ow 0.9 x NDF T.NDF T为名义干膜厚度。90/10规则的意义是指：所有测量点中90%的点的测量值应大于或等于 NDF T,余下10%的点的测量值均应不小于0.9 XNDF T2.9 Primer coat i s the first coat of the coat i ng system app I i ed i n the sh i pyard after shop pr imer appIi cat i on.底漆 是指在钢材预处理线涂装车间底漆后，在船厂(按建造技术规格书)规定的涂层系统所涂 装的第一道涂层。2.10 Shop-primer i s the prefabr icat i on pr imer coat i ng appI i ed to steeI pIates,often i n automat i c pI ants(and before the f i rst coat of a coating system).车间底漆 是指钢材预处理时涂装在钢板表面的底漆，通常在自动化车间(即：钢材预处理流水 线)喷涂，(在规定的涂层系统的第一道涂层之前，即2.9项所定义的底漆之前)。2.11 Stripe coating i s pa i nt i ng of edges,we I ds,hard to reach areas,etc.,to ensure good pa i nt adhesion and proper paint thickness in critical areas.预涂 是指对关键区域，如：边缘、焊缝、不易喷涂区域等位置的预先涂装，以保证这些区域良 好的涂层附着力和合适的漆膜厚度。2.12 Target useful life i s the target va I ue,in years,of the durab i I i ty for wh i ch the coat i ng system i s des i gned.目标使用寿命为涂层系统设计寿命的目标值，以年计。2.1 3 Technical Data Sheet i s pa i nt manufacturers Product Data Sheet wh ich conta i ns deta i Ied techn icaI i nstruct ion and i nformat ion re Ievant to the coat i ng and its appI icat ion.技术规格书是涂料生产商的产品规格书，包含与涂料及其涂装有关的详细技术性说明和资料。21/03/2010commnets-4-RevisionAllJWG-Coatings3 AppIication(SOLAS vs IACS)The Performance Standard for Protect i ve Coat i ng(PSPC),made mandatory by SOL AS I 1-1,A-1,Reg.3-2,was adopted by the IMO Maritime Safety Committee(MSC 82)in Istanbu1,8 December 2006.PSPC标准已在2006年12月8日的MSC82次会议上通过，并引入SOL AS第I 1-1章A-1部分 第3-2条要求强制执行。For SOLAS the dates of entry into force are:SOL AS强制生效时间：F or sh i ps of not I ess than 500 gross tonnage:适用于不小于500总吨的船舶：1.for which the bu i I d i ng contract i s p I aced on or after 1 Ju I y 2008,or2008年7月1日或以后签订建造合同的船舶；或2.i n the absence of a bui Idi ng contract,the kee I s of which are laid or which are at a simi lar stage of construct i on on or after 1 January 2009,or无建造合同，在2009年1月1日或以后铺龙骨或处于类似建造阶段的船舶；或3.the del ivery of which is on or after 1 July 2012.于2012年7月1日或以后交船的船舶。The coating appI ication(including steeI surface preparation etc)shalI be in conjunction with:涂装施工(包括钢材表面处理等)应满足如下要求：Coating system approval:涂层系统的认可：Statement of comp I i ance or Type ApprovaI i ssued by a th i rd party第三方提供的合格证明或型式认可证书Coating inspection:涂装检验To be car r i ed out by qua I i f i ed coat i ng i nspectors cert i f i ed to NACE Coat i ng I nspect i on I eve I 2 or F ROSIO I inspector I eve I I I I or equ i va I ent,dur i ng coat i ng process,to ensure comp I iance with the Standard.Inspection resuIts to be incIuded in the Coating TechnicaI F ile.为保证符合本标准，在涂层过程中下列事项应由具有NACE检查员2级或者F ROSIO检查员I I I 级资格或同等资格的涂装检查人员完成。检查结果将包含在涂层技术文件中。21/03/2010commnets-5-RevisionAllJWG-CoatingsVerification:验证To be carr i ed out by the Admin i strat i on or recogn i zed organ i zat i on,cons i st i ng of:应由主管机关或主管机关认可的组织进行下列各项工作：a.reviewing the Coating TechnicaI F ile审核涂层技术文件b.checking the TechnicaI Data Sheet and Coating system approvaI核查技术规格书和涂层系统型式认可证书c.checking the coating identification on representative containers核查代表性包装桶上的涂料标识与技术规格书和符合证明或型式认可证书标识的涂料一致；d.check i ng that the coat i ng i nspectors are qua I i f i ed and check the i r reports核查检查员的资质并核查检查员关于表面处理和涂层的涂装报告e.monitor implementation of the coating inspection requi rements.监督涂层检查要求的执行For IACS the dates of entry into force are:I ACS强制生效时间F or sh i ps covered by the IACS Common StructuraI RuIes(CSR),PSPC appI iesBa I I ast tanks of Doub I e hul I oi I tankers with L 2150 m andBa I I ast tanks of bu I k carr i ers with L 290 m,DoubIe skin void spaces bulk carr iers L 2150mthe standard was appIi ed by I ACS after adoption by MSC 82 on 8 December 2006,as dec i ded by the I ACS Counc i I.I ACS的共同规范中，要求2006年12月8日之日及以后签订建造合同的船长为90m以上散货 船,150m以上油船压载水舱,和长为150米以上的散货船双舷侧处所，必须符合IM0的涂层标准。F or un i form hand I i ng of CSR unt i I 1 Ju Iy 2008,I ACS has adopted a ProceduraI Requ i rement(PR No.34)cover ing guidel ines and procedures for:IACS发布了(PR No.34)程序要求 Type ApprovaI of coatings涂层系统型式认可程序21/03/2010-6-Revision AllcommnetsJWG-CoatingsAssessment of coat i ng inspectors qua Iificat ionsAdmini strat ions?engagement in inspection procedure agreement Ver i f i cat i on of appI icat ion of the PSPC Review of Coating TechnicaI F ile.检验员资格评估认可程序 主管机关关于检验协议程序 验证PSPC应用情况程序-涂层技术文件审查程序21/03/2010commnets-7-RevisionAllJWG-Coatings4 General Principle for InspectionThe object i ve of the coat i ng i nspect i on i s to ensure that the requ i red minimum I eve I and qua I i ty of protect i ve coat i ngs by PSPC i s adequate Iy appIi ed.涂层检查的目的是保证保护涂层的质量标准满足PSPC的最低要求It i s recognized that in pract ice i t i s almost imposs ibIe to obtain a perfect coat i ng that has no sma I I imperfect i ons,even with the best execut i on of th i s standard.Such perfect coat i ng may on I y be poss i b I e under laboratory cond it i ons.With this in mind i nspectors shouId have a common understanding of what i s the acceptabIe minimum I eve I of qua I ity of protect i ve coat i ngs i ntended by the appI icat ion of th i s standard.应该清楚的是，实际的涂装施工做到一点缺陷没有是不可能的，应是尽可能的实施该标 准。完美的涂层仅可以在实验室条件下实现。基于此，检验员应知道该标准在实施过程中的最 低可接受标准，确保该标准的实施。F or examp I e,the check po i nts for DF T measurements for the judgment of 90/10 ru I e are c I ear I y i nd i cated i n annex 3 of PSPC,but th i s cannot guarantee that 90/10 ru I e i s perfect I y ach i eved for the ent i re surface.The common understand i ng i s that such a samp I i ng method i s enough for mak i ng the judgment,and i f the samp Ie measurements do not sat i sfy the cr iter i a,add it iona I spot checks should be taken for any area considered necessary by the coating inspector.例如，PSPC标准附件3中已经明确描述了 90/10规则干膜厚度测量取点方法，但还不能 保证90/10规则完全适应全部的表面。统一的理解是这种取样方法已经可以进行判断，如果有 这种取样测量方法不能满足标准的要求的地方，检查员可以在认为需要的区域增加测量点。Un I ess express Iy prov i ded otherwi se i n PSPC(for examp Ie annex I I I)and th i s Gui de I ine,i nspect ion by samp I i ng and stat i st i caI method shouId be adopted to the extent necessary for mak i ng pract icaI judgment.Thi s means that the extent of inspect ion could vary,depend ing on the qua I ity controI of sh i pyards,to ensure that the requ i red minimum I eve I and quality i s achieved.除了在PSPC标准和指南中已明确的部分外，可采用取样检测和统计的方法做出涂层质量的判断，这意味着检查的程度是各式各样的，依靠船厂的质量控制来保证达到PSPC标准要求的最低质量 标准。21/03/2010commnets-8-Revision AllJWG-Coatings5 Qua I ifications资质5.1 Coating Inspectors涂层检查人员5.1.1 PSPC Requi rementsPSPC要求(1)Basic requirements3 GENERAL PRINCIPLES3.2 Inspection of surface preparation and coating processes shall be agreed upon between the shipowner,the shipyard and the coating manufacturer and presented to the Administration for review.The Administration may,if 71 so requires,participate in the agreement process.Clear evidence of these/nspect/ons shall be reported and be included in the Coating Technica/File(CTF)(see paragraph 3.4).表面处理和涂装过程的检验应该由船东、船厂和涂料生产商达成一致，并提交给主 管机关审查。如有要求，主管机关可参与到协议过程中。应报告这些检验的明确 _证据并包括在涂层技术文件中(CTF)(见第3.4段)6 COATING INSPECTION REQUIREMENTS-6.1 General6.1.1 To ensure comp I i a nee wi th this Standard,the following shall be carried out by the qua/f/ed coating inspectors certified to NACE Coating Inspector Level 2,FROS/O Inspector Level III or equivalent as verified by the Admin i strat i on.为保证符合本标准，下列事项应由具有NACE检查员2级、F ROSIO检查员III级资格 或主管机关承认的同等资格的涂层检查人员完成。6.7.2 Coating inspectors shall inspect sur face preparation and coating app I i cat ion during the co a 17 ng process by carrying out,as a minimum,those inspection/terns i dent i fied in section 6.2 to ensure comp/ance wi th this Standard Emphas/s shall be placed on initiation of each stage of surface preparation and coatings application as improper work is extremely difficult to correct later in the coating progress.Representative structural members shall be non-destructive/y examined for coating thickness.The inspector shall verify that appropriate col/ective measures have been carried out.涂装检查人员应检查整个涂装过程的表面处理和涂装施工，做为最低要求，应至少进 行第6.2节中的检查项目，保证符合本标准。检查重点应放在表面处理和涂装施工各 阶段的起始，因为不恰当的工作在以后的涂装过程中很难纠正。应采用非破坏性的方 法检查主要结构件的涂层厚度。检查员应保证正确执行全部的检验过程。6.1.3 Results from the inspection shall be recorded by the inspector and shall be included in the CTF(refer to annex 2,Example of Da/y Log and Non-con form/ty Report).应由检查人员记录检查结果，并应放入CTF中(参考附录2-检查日志和不符合报 告的样本)7 VERIFICATION REQUIREMENTS 认证条件The following shall be carr/ed out by the Administration pr/or to reviewing the Coating Technical File for the ship subject to this Performance Standard:.1 check that the Technica/Data Sheet and Statement of Comp/iance or Type Approval Certificate comply with this Standard;核查技术规格书和符合证明或型式认可证书符合本涂层性能标准；21/03/2010commnets-9-RevisionAllJWG-Coatings.2 check that the coating ident/fication on representative containers is consistent with the coating identi fied in the Technical Data Sheet and Statement of Compliance or Type Approval Certificate;核查代表性包装桶上的涂料标识与技术规格书和符合证明或型式认可证书标识的 涂料一致；.3 check that the inspector is qualified in accordance with the qualification standards in paragraph 6.1.1按第6.1.1段的资质标准核查检查员的资质；.4 check that the inspector f s reports of surface preparat i on and the coating f s app I i cat ion indicate comp/7 ance wi th the manufacturer f s Technical Data Sheet and Statement of Comp/ance or Type Approval Certi ficate;and核查检查员关于表面处理和涂层的检验报告，确认符合涂料商的技术规格书和符合证 明或型式认可证书一致；.5 mon/tor imp I emen tat ion of the coa t ing i nspec t ion requ i re men ts.监督涂层检查要求的执行。5.1.2 Gu i dance-1 The choice of coating inspectors shouId be part of the inspection agreementAny of the part i es involved i n the i nspect i on agreement have the r ight to request for rep Iacement of the inspector who i s deemed unsuitable or unsat i sfactory.I f the part i es to the agreement cons i der that such a request i s just i 千 i ed,the i nspector sha I I be rep I aced as soon as conven i ent.涂层检查员的选择应该是检查协议的一部分。任何在检查协议中的一方都有权要求更换在船舶 建造的进程中被认为不适合或不理想的检查员。如果协议各方认为这样的要求是合理的，检查 员应尽快更换。-2 If the coat ing inspectors requi re additional test,measurement and inspect ion above the requ i rement of th i s sect i on,the i nspector has to have cI ear reason but he has the r i ght to requ i re add i t i onaI measurement.如果检查员要求增加 本部分要求以外的试验，测定和检验，检查员要有明确的理由方可进行。-3 I千 the coating inspectors requi res assi stance from other persons to do the part of the inspect ions under the coat i ng inspector s superv i s i on,those persons shaI I be to the coat i ng inspector s sat i sfact i on.如果检查员需要助手协助其完成部分检验工作，助手应在检查员的监督之下并达到检查员的满 意21/03/2010commnets-10-Revision AllJWG-Coatings6 Coat ings 涂层6.1 Coating Systems 涂层系统6.1.1 PSPC Requi rements PSPC 需求(1)Bas ic requirements 基本要求Table 1-Basic coating system requirements for dedicated seawater ballast tanks of all type of ships and double-side skin spaces of bulk carriers of 150 m and upwards表1-所有类型船舶的专用海水压载舱和船长不小于150m的散货船双舷侧处所涂层系统的基 本要求Characteristic/Reference standard 特性Requirement要求1 Design of coating system.1Selection of the coating system涂层系统的选择The selection of the coating system should be considere