年产15万吨高精度铝板带箔项目可行性研究报告书.doc

these cities are not as large as those in China, they have world-famous football teams and some of them even have two! It is a pity that the industrial cities built in the nineteenth century do not attract visitors. For historical architecture you have to go to older but smaller towns built by the Romans. There you will find out more about British history and culture.The greatest historical treasure of all is London with its museums, art collections, theatres, parks and buildings. It is the centre of national government and its administration. It has the oldest port built by the Romans in the first century AD, the oldest building begun by the Anglo-Saxons in the 106os and the oldest castle constructed by later Norman rulers in 1066. There have been four sets of invaders of England. The first invaders, the Romans, left their towns and roads. The second, the Anglo-Saxon, left their language and their government. The third, the Vikings, influenced the vocabulary and place-names of the North of England, and the fourth, the Normans, left castles and introduced new words for food.If you look around the British countryside you will find evidence of all these invaders. You must keep your eyes open if you are going to make your trip to the United Kingdom enjoyable and worthwhile. SIGHTSEEING IN LONDONWorried about the time available, Zhang Pingyu had made a list of the sites she wanted to see in London. Her first delight was going to the Tower. It was built long ago by the Norman invaders of AD 1066. Fancy! This solid stone, square tower had remained standing for one thousand years. Although the buildings had expanded around it, it remained part of a royal palace and prison combined. To her great surprise, Zhang Pingyu found the Queens jewels guarded by special royal soldiers who, on special occasions, still wore the four-hundred-year-old uniform of the time of Queen Elizabeth I.There followed St Pauls Cathedral built after the terrible fire of London in 1666. It looked splendid when first built! Westminster Abbey, too, was very interesting. It contained statues in memory of dead poets and writers, such as Shakespeare. Then just as she came out of the abbey, Pingyu heard the famous sound of the clock, Big Ben, ringing out the hour. She finished the day by looking at the outside of Buckingham Palace, the Queens house in London. Oh, she had so mush to tell her friends!The second day the girl visited Greenwich and saw its old ships and famous clock that sets the world time. What interested her most was the longitude line. It is an imaginary line dividing the eastern and western halves of the world and is very useful for navigation. It passes through Greenwich, so Pingyu had a photo taken standing on either side of the line.The last day she visited karl Marxs statue in Highgate Cemetery. It seemed strange that the man who had developed communism should have lived and died in London. Not only that, but he had worked in the famous reading room of the Library of the British Museum. Sadly the library had moved from its original place into another building and the old reading room was gone. But she was thrilled by so many wonderful treasures from different cultures displayed in the museum. When she saw many visitors enjoying looking at the beautiful old Chinese pots and other objects on show, she felt very proud of her country.The next day Pingyu was leaving London for Windsor Castle. “Perhaps I will see the Queen?” she wondered as she fell asleep.Unit 3 FIRST IMPRESSIONSSpacemail: liqiang299AGreatAdventureSpaceS 15/11/3008(Earthtime)Dear Mum and Dad,I still cannot believe that I am taking up this prize that I won last year. I have to remind myself constantly that I am really in AD 3008 . Worried about the journey, I was unsettled for the first few days. As a result, I suffered from “time lag”. This is similar to the “jet lag” you get from flying, but it seems you keep getting flashbacks from your previous time period. So I was very nervous and uncertain at first. However, my friend and guide, Wang Ping, was very understanding and gave me some green tablets which helped a lot. Well-known for their expertise, his parents company, called “Future Tours”, transported me safely into the future in a time capsule.I can still remember the moment when the space stewardess called us all to the capsule and we climbed in through a small opening. The seats were comfortable and after a calming drink, we felt sleepy and closed our eyes. The capsule began swinging gently sideways as we lay relaxed and dreaming. A few minutes later, the journey was completed and we had arrived. I was still on the earth but one thousand years in the future. What would I find?At first my new surroundings were difficult to tolerate. The air seemed thin, as though its combination of gases had little oxygen left. Hit by a lack of fresh air, my head ached. Just as I tried to make the necessary adjustment to this new situation, Wang Ping appeared. “Put on this mask,” he advised. “Itll make you feel much better.” He handed it to me and immediately hurried me through to a small room nearby for a rest. I felt better in no time. Soon I was back on my feet again and flowing him to collect a hovering carriage driven by computer. These carriages float above the ground and by bending or pressing down in your seat, you can move swiftly. Wang Ping fastened my safety belt and showed me how to use it. Soon I could fly as fast as him. However, I lost sight of Wang Ping when we reached what looked like a large market because of too many carriages flying by in all directions. He was swept up into the centre of them. Just at that moment I had a “time lag” flashback and saw the area again as it had been in the year AD 2008. I realized that I had been transported into the future of what was still my hometown! Then I caught sight of Wang Ping again and flew after him.Arriving at a strange-looking house, he showed me into a large, bright clean room. It had a green wall, a brown floor and soft lighting. Suddenly the wall moved it was made of trees! I found later that their leaves provided the room with much-needed oxygen. Then Wang Ping flashed a switch on a computer screen, and a table and some chairs rose from under the floor as if by magic. “Why not sit down and eat a little?” he said. “You may find this difficult as it is your first time travel trip. Just relax, since there is nothing planned on the timetable today. Tomorrow youll be ready for some visits.” Having said this, he spread some food on the table, and produced a bed from the floor. After he left, I had a brief meal and a hot bath. Exhausted, I slid into bed and fell fast asleep. More news later from your loving son,Li Qing I HAVE SEEN AMAZING THINGSMy first visit was to a space station considered the most modern in space. Described as an enormous round plate, it spins slowly in space to imitate the pull of the earths gravity. Inside was an exhibition of the most up-to-date inventions of the 31st century. A guide(G) showed us around along a moveable path.G: Good morning to all our visitors from 2008. First were going to examine one of the latest forms of communication among our space citizens. No more typists working on a typewriter or computer! No more postage or postcodes! Messages can now be sent using a “thoughtpad”. You place the metal band over your head, clear your mind, press the sending button, think your message and the next instant its sent. Its stored on the “thoughtpad” of the receiver. Its quick, efficient and environmentally friendly. The only limitation is if the user does not think his or her message clearly, an目 录目 录- 1 -1 总 论- 6 -1.1 项目名称- 6 -1.2 筹建单位概况- 6 -1.3 编制依据- 7 -1.4研究范围- 7 -1.5编制原则- 7 -1.6建设规模及产品方案- 8 -1.7外部建设条件- 8 -1.7.1厂址- 8 -1.7.2原材料供应及产品销售- 8 -1.8生产工艺及主要方案- 8 -1.8.1主要生产设施- 8 -1.8.2辅助生产与公用设施- 9 -1.9投资及经济效益- 10 -1.9.1固定资产投资- 10 -1.9.2流动资金- 10 -1.9.3项目总投资- 10 -1.9.4资金筹措- 11 -1.9.5经济效益- 11 -1.9.6综合评价- 11 -2.1 铝加工产品的特性和主要用途- 13 -2.2 铝加工产品市场供应现状- 13 -2.2.1 国际市场供应现状- 13 -2.2.2 国内市场供应现状- 15 -2.2.3 国内贸易- 16 -2.3 铝加工产品市场需求及预测- 16 -2.3.1产品市场状况- 16 -2.3.2目标产品市场分析- 17 -2.3.3区域市场- 24 -2.3.4产品市场综述- 24 -2.4国内铝合金生产技术和设备状况- 25 -2.5是国内国际市场铝业发展的需要- 25 -2.6 竞争对手状况- 27 -2.7 结论- 27 -3 建设规模和产品方案- 28 -3.1 建设规模- 28 -3.2 产品方案- 30 -4 厂址与建设条件- 32 -4.1 厂址所在地区现状- 32 -4.1.1地区与地理位置- 32 -4.1.2厂址所在地区现状- 32 -4.2 厂址的建设条件- 32 -4.2.1原材料、生产辅助材料、燃料的供应情况- 32 -4.2.2地形地貌、工程地质、水文地质、气象条件- 33 -4.2.3地震基本烈度- 34 -4.2.4交通运输情况- 34 -4.2.5 土地使用情况- 34 -4.2.6 公用工程概况- 35 -4.2.7 生活设施依托条件- 35 -5 生产工艺和主要生产设施- 36 -5.1 熔化车间- 36 -5.1.1 生产方法- 36 -5.1.2主要设备选择- 38 -5.1.3 生产任务- 38 -5.1.4 原材料- 39 -5.1.5生产工艺技术- 39 -5.1.6设备选择- 42 -5.1.7车间配置- 52 -5.1.8 能源、主要生产辅助材料- 52 -5.1.9主要技术经济指标- 53 -5.2 压延车间- 53 -5.2.1生产方法- 53 -5.2.2 主要设备- 56 -5.2.3产品方案和金属平衡- 57 -5.2.4生产工艺过程- 58 -5.2.5主要设备原则- 60 -5.2.6 热轧车间主要生产设备- 60 -5.2.7 冷轧车间主要生产设备- 68 -5.2.8工作制度和年工作日日数- 78 -5.2.9设备负荷计算- 78 -5.2.10车间平面配置- 79 -5.2.11车间劳动定员- 79 -5.2.12能源、介质- 79 -5.2.13主要技术经济指标- 79 -6 生产与公用辅助设施- 82 -6.1 机修- 82 -6.2检验- 83 -6.2.1 职能- 83 -6.2.2 产品检验规则及试验方法的选择- 83 -6.2.3 检验系统主要设备的选择- 83 -6.2.4 检验系统的组成- 83 -6.2.5 检验系统劳动定员- 84 -6.2.6 其他- 84 -6.3 电力- 84 -6.3.1 编制采用的主要标准、规范- 84 -6.3.2 编制范围- 85 -6.3.3 供电- 85 -6.3.4 防雷、防静电、接地- 88 -6.4 给排水- 88 -6.4.1 概述- 88 -6.4.2 给水- 89 -6.4.3 消防设施- 91 -6.4.4 排水- 91 -6.5热能动力工程- 92 -6.5.1除盐水站- 92 -6.5.2动力中心- 96 -6.6建筑设计- 100 -6.6.1概况- 100 -6.6.2编制依据- 100 -6.6.3编制原则- 101 -6.6.4建筑构造及处理- 101 -6.6.5建筑消防- 102 -6.6.6建筑防腐处理- 102 -6.7结构- 103 -6.7.1 编制依据- 103 -6.7.2 建筑抗震- 104 -6.7.3 载荷取值- 104 -6.7.4 建筑材料及对施工条件的要求- 104 -6.7.5 地基基础- 104 -6.7.6 厂房结构和构筑物- 104 -6.7.7 主要结构材料的选用- 105 -7 总图运输- 106 -7.1项目组成- 106 -7.2编制依据- 106 -7.3厂区总平面布置- 106 -7.3.1布置原则- 106 -7.3.2总平面布置- 106 -7.4竖向设计- 107 -7.4.1竖向设计原则- 107 -7.4.2竖向设计- 107 -7.5工厂内外部运输- 107 -7.5.1场外运输- 107 -7.5.2厂内运输- 108 -7.6厂内道路设计- 108 -7.6.1厂内道路系统- 109 -7.6.2厂内道路路面结构设计- 109 -7.7绿化- 109 -7.7.1绿化设计原则- 109 -7.7.2厂区绿化形式和树种选择- 109 -7.8主要经济技术指标- 109 -8 节能- 111 -8.1概述- 111 -8.1.1编制依据- 111 -8.2项目概况- 111 -8.2.1项目用能特点及节能措施- 111 -8.2.2辅助生产设备节能措施- 111 -8.2.3公用设施节能措施- 112 -8.3能耗计算机分析- 112 -8.3.1熔化车间能耗- 112 -8.3.2 压延车间能耗- 112 -8.3.3 项目综合能耗- 113 -8.3.4 能耗分析- 113 -9 环境保护- 114 -9.1 建设地区的环境现状- 114 -9.2 编制采用的环境保护要求- 114 -9.2.1 环境质量标准- 114 -9.2.2 污染物排放标准 - 114 -9.2.3 其他标准- 115 -9.3 主要污染源和主要污染物- 115 -9.3.1 废气及其污染物排放情况- 115 -9.3.2 废水及其污染物排放情况- 116 -9.3.3 固体废物产生情况- 116 -9.3.4 噪声排放情况- 116 -9.4 工程建设可能引起的生态变化- 116 -9.5环境保护措施及预期效果- 116 -9.5.1大气污染源及治理措施- 117 -9.5.2 废水及废液治理- 117 -9.5.3 固体废物- 118 -9.5.4噪声防治- 118 -9.5.5绿化措施- 119 -9.5.6环境保护投资估算- 119 -9.5.7环境预评价- 119 -10 劳动安全卫生- 121 -10.1 编制依据- 121 -10.2 编制原则- 121 -10.3 自然环境危害因素及防范措施- 121 -10.4 生产过程中主要危险性因素分析- 122 -10.5 针对生产过程中危险性因素采取的防治措施- 122 -10.6 劳动卫生危害因素的防范措施- 123 -11 消防- 125 -11.1 编制依据- 125 -11.2 编制原则- 125 -11.3 消防站- 125 -11.4 火灾危险因素分析及火灾危险性类别- 125 -11.5 消防措施- 126 -12 项目综合实施计划- 127 -12.1 建设进度- 127 -12.1.1 设计进度- 127 -12.1.2 设备定货、制造、交货进度- 127 -12.2 计划进度控制- 128 -13 组织机构与劳动定员- 130 -13.1组织机构- 130 -13.2工作制度- 130 -13.3劳动定员与劳动生产率- 130 -13.4工资- 130 -13.5职工培训- 130 -14投资估算与资金筹措- 132 -14.1概述- 132 -14.2投资估算- 132 -14.2.1估算编制范围- 132 -14.2.2固定资产投资- 132 -14.2.3流动资金估算- 135 -14.2.4投资总额- 136 -14.3资金筹措- 136 -14.3.1资金来源 - 136 -14.3.2资本金筹措- 136 -14.4项目投资计划与资金筹措- 136 -15 财务评价- 138 -15.1综合技术经济指标- 138 -15.2总成本费用估算- 139 -15.2.1总成本计算依据- 139 -15.2.2生产投入物估算- 140 -15.2.3折旧摊销估算- 140 -15.2.4总成本费用- 140 -15.3经济效益- 144 -15.3.1销售收销售税金及附加- 144 -15.3.2利润计算- 145 -15.4项目偿还贷款能力估算- 145 -15.5项目现金流量分析- 145 -15.6敏感性分析- 149 -15.7 综合经济评价- 150 -16 附图及附表目录- 151 -1 总 论1.1 项目名称项目名称：江苏国铝高科铝业有限公司年产15万吨高精度铝板带箔项目项目性质：新建建设单位：无锡市倍思达钢板配料切割加工有限公司1.2 筹建单位概况倍思达公司自1994年成立至今，坚持走专业化、产业链的发展道路，形成了集钢板物流贸易、配料切割加工、钢结构件制作与大型机械加工于一体的综合经营优势，多次被评为无锡地区规模经济发展优秀企业和诚信企业。公司2004年企业通过了ISO9001-2000质量体系认证。该公司历经数十年的发展，坚持以“钢板贸易、物流服务、钢板配送”为主体，围绕着创建“钢板超市”及“大型钢结构制作”和“重工机械加工”为中心的发展方针，先后投资了6000万元左右的数控切割设备、WD200数控落地镗铣床、4X8米、3X8米、2X6米数控龙门镗铣床、5米立车、1.8X12米轧辊外圆磨床等多种大型机械加工设备，形成了钢板销售、切割配料、铆焊、机械加工为一体的专业化产业链配套。并先后得到上汽、哈汽、宝钢、舞钢、上海人造板机器厂、上海重型机器厂、黄石锻压等国家大型企业在配套产品加工中的业务支持和技术指导。近三年公司在沿用原有销售网络的基础上，又拓展了有色金属铝、铜的销售和配送业务，与中铝山东公司、魏桥铝业、万基、云南铜业、镁铝和加铝建立了良好的合作关系，尤其在合金铝厚板和易拉罐罐盖料的配送和销售，深受国内外广大客户的好评。近三年该公司经济指标： 2007年销售额达18.8亿元，物流配送、大型钢结构件制作及重工机械加工产值5.2亿元；2008年销售额达19.3亿元，物流配送、大型钢结构件制作及重工机械加工产值5.0亿元；2009年在2008年经济指标的基础上增长了14.5%，工业总产值达27.6亿元，经济利润达1.62亿元，税后利润达1.21亿；2010年公司总资产已逾3.2亿元人民币。1.3 编制依据倍思达公司与瑞林工程技术有限公司签订的关于江苏国铝高科铝业有限公司150kt/a高精度铝合金板带箔项目可行性报告的意向协议。倍思达公司江苏国铝高科铝业有限公司150kt/a高精度铝合金板带箔项目可行性报告的编制委托书。双方就编制本建设方案的会议纪要。江苏国铝高科提供给瑞林工程技术有限公司的设计基础资料。国家有关法律、法规、政策、标准等。1.4研究范围本可行性研究报告就产品的市场分析、工艺方案和设备选择、环境保护、投资效果等方面进行研究和论证，主要内容包括市场分析及拟建规模、厂址与建厂条件、主要生产设施、辅助生产设施及公用设施、土建工程总图运输及仓库设施、节能、环境保护、劳动安全卫生、消防、投资估算与经济效果分析等。1.5编制原则设计中严格执行国家、省市、行业的有关法律、法规、标准、规范、规定等。设计遵循经济合理适用的原则，采用先进的生产工艺和设备，以保证产品质量，提高生产效率，使企业具备较强的市场竞争力。设计规模为年产15万吨铝板带箔，总体规划，分部实施。设计中充分考虑节能、环保，生产工艺力求先进、可靠、节能，生产中产生的废液、废气、废水、固体废弃物等采取治理措施达标后排放，符合国家“三废”排放标准的要求。力求所选择生产工艺技术、装备等在国内处于较高水平，满足国家发改委铝行业准入条件，并使建设单位在工厂投产后产品在市场上具有较强的竞争能力。编制选择采用国内外采购相结合的原则，关键设备及部分自动控制检测系统、关键部件等由国外引进，既要节省投资又能提高装机水平，投产后既可提高产品质量又可降低生产成本。编制尽量采用新型结构、材料等，既能节省投资，又要达到美观、新颖、别致、且使用可靠。1.6建设规模及产品方案根据市场需求和发展趋势，本项目产品主要销售方向确定为目前国内市场急需、市场潜力大、主要依赖进口的高精度铝板带箔材，国内销售比例为95%；此外考虑国外市场的开发有利于提高企业知名度，国外销售比例为5%。具体产品方案为合金铝中厚板3万吨+高精度罐盖料5万吨+高精度铝箔毛料7万吨。1.7外部建设条件1.7.1厂址本项目厂区位于江苏省淮安市洪泽经济开发区内。江苏省洪泽县地处江苏省中部，洪泽经济开发区系省级经济开发区，创建于2001年10月，位于洪泽县城新区北郊，美丽富饶的洪泽湖东畔，苏北灌溉总渠南岸，首期规划面积15平方公里。1.7.2原材料供应及产品销售本项目年需新金属为6.9232万吨/年及铸锭9.4993万吨/年。原材料主要采用汽车运输，也可采用水运，以降低成本为原则。产品销售主要采用水运，也可采用汽车运输，视运输目的而定。1.8生产工艺及主要方案1.8.1主要生产设施本项目主要生产设施为熔化车间、压延车间。熔化车间的任务，是按如下工艺方案生产变形铝及铝合金铸锭：将外购的原材料按配料要求备好的各种原料，熔化后，经扒渣、搅拌，取样分析，转注到电阻加热保温炉进行合金调质、静置和调温。熔体再经过铝熔体在线处理装置在线晶粒细化、除气、过滤后，导入铸锭机后形成铸锭。压延车间的主要任务，是按如下工艺方案生产中厚板和卷、带、箔材。将来自熔化车间和外购的板坯在中性气氛的立推式铸锭加热炉内进行加热（均热），热轧，后经冷轧至成品厚度，然后经横切机切为成品所需要的板材并堆垛，或经拉弯矫直来提高产品的表面质量和平直度，然后包装入库。由热轧机提供板坯料，经表面检查后，经锯切、包装入库。1.8.2辅助生产与公用设施机修车间机修车间承担本项目设备维修所需的部分机械备品备件的制造及车间部分工具制造和修复，如矫直辊及剪刃重磨等。承担一些简单、急用零配件的制作、零星加工、技术改造工作等。天然气站天然气站用于保障生产所需天然气燃料，由综合楼、消防水池、调压撬、发电机房、隔离带等组成，天然气直接与西气东输线路相接，经调压撬后再由管道输送至熔化车间、热轧车间内各工作点。检验室检验室包括炉前分析室和质量检验中心，由光谱分析室、力学性能室、金相性能室、成分分析室等组成，用于原辅材料和成品的成分分析。供电本项目需要两回路110kV电源方可满足供电可靠性的要求。110kV电源点应分别取不同的220Kv或110Kv变电站。在厂区拟建熔化车间10Kv配电站1座、压延车间10Kv配电站7座，辅助设施10Kv配电站1座。给排水本项目生活及生产用水全部由市政给水管网供给，引入管管径为DN300，水压为0.25Mpa。给水系统分为生产生活给水系统、消防给水系统、循环水系统和除盐水系统。排水系统分为污水系统和雨水系统。污水系统包括生活污水、生产废水、含油废水和废乳液处理系统。生活污水经管道汇集后排入地埋式生活污水处理站，经处