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机巷绞车安装设计.docx

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1、皖北煤电集团钱营孜煤矿绞车设计安装申请书申请单位:采煤预备区施工地点:W3226机巷 施工时间:2014年12月持用单位:采煤预备区 申请时间:2014年12月审 批 记 录措施名称绞 车 安 装 设 计申请单位编制人审批人单位负责人审批人员安全部技术部调度中心动力部机运部机电副总审 批 意 见绞车安装设计绞车安装原因W3226机巷设备运输及安装计划安装地点W3214风巷及W3226机巷使用期限至工程结束施工负责人李志强安全负责人史后民施工日期2014年12月序号位置绞车型号绳径(mm)钢丝绳牵引最大长度(m)最大坡度牵引重量用途1W3214风巷正对风联巷处(编号1#)JD-1.618.560

2、0019.6t平巷牵引2W3214风巷F5点处(编号2#)JD-2.521.52001608.03t辅助牵引3W3214风巷F2点处(编号3#)JSDB-1921.51201207.79t皮带机头大件牵引4W3226机巷J21点处(编号4#)JD-2.521.51451608.215t辅助牵引5W3226机巷三联巷正对W3214风巷处(编号5#)JD-1.618.5300019.6t平巷牵引大件6W3226机巷335#风水管路处(编号6#)JD-1.618.51001406.1t辅助牵引7W3226机巷J3点处(编号7#)JSDB-19301201207.79t皮带机头大件牵引8W3226机巷

3、J8点处(编号8#)JD-115.5100散皮带9W3226机巷转载机向外10m处(编号9#)JSDB-1021.580起吊转载机溜槽附绞车布置图:1、1#、5#绞车校核1#、5#绞车,均使用18.5mm钢丝绳,用以平巷牵引大件,其中1#绞车平巷长度较长,因此,校核该部绞车即可。JD-1.6型调度绞车,额定牵引力为16KN,平巷角度0,长度60m,所牵引的最大物件支架移动变压站重量约18.2t,专用平板车重1.4t,车轮与轨道摩擦系数w=0.015,钢丝绳的运行阻力系数为0.4,钢丝绳的破断拉力F=234kN,绳重Ps=1.218kg/m,绳长60m。 (1)求牵引大件所需牵引力FMax=Gg

4、+ LPsgk =19.6*9.8*0.015+1.218*60*9.8*0.4*10-3=3.166 KN16KN牵引力满足要求(2)钢丝绳安全系数K=F/FMax =234/3.166=73.96.5安全系数满足要求(3)绞车地锚拉拔力、剪切力校验:、锚杆拉拔力校验:已知:该绞车使用4根22*2400mm锚杆固定,单根锚固力为100KN,不均衡系数KP取1.1倍, 总锚固力F锚固=4100=400KN绞车的额定牵引力16KN;锚固KP=17.6KN(KP不均衡系数,取1.1倍)故地锚总锚固力满足要求、锚杆剪切力校验:已知:该绞车使用4根22*2400mm锚杆固定,单根剪切力为60-100K

5、N, 总剪切力=460=240KN绞车的额定牵引力16KN;剪切KP=17.6KN(KP不均衡系数,取1.1倍)故地锚总剪切力满足要求。2、2#绞车校核JD-2.5型调度绞车,额定牵引力为25KN,巷道最大坡度16,斜巷长度200m,所牵引的最大物件移动变电站重量约18.2t,专用平板车重1.4t,制动车自重3.5t,车轮与轨道摩擦系数w=0.015,钢丝绳的运行阻力系数为0.4,钢丝绳的破断拉力F=309kN,绳重Ps=1.669kg/m,绳长200m。(1)求实际需用的最大牵引力:FMax=G(sin+cos) g+ LPsg(sin+kcos)25= G*(sin16+0.015cos1

6、6) *9.8+200*1.669*9 .8(sin16+0.4kcos16) *10-3G=8.03t即在JD-2.5型调度绞车辅助牵引时,最多只能辅助牵引8.03t的重量。(2)钢丝绳安全系数在绞车达到最大牵引力时,为25KN。K=F/FMax =309/25=12.366.5安全系数满足要求(3)绞车地锚拉拔力、剪切力校验:、锚杆拉拔力校验:已知:该绞车使用4根22*2400mm锚杆固定,单根锚固力为100KN,不均衡系数KP取1.1倍, 总锚固力F锚固=4100=400KN绞车的额定牵引力25KN;锚固KP=27.5KN(KP不均衡系数,取1.1倍)故地锚总锚固力满足要求、锚杆剪切力校

7、验:已知:该绞车使用4根22*2400mm锚杆固定,单根剪切力为60-100KN, 总剪切力=460=240KN绞车的额定牵引力25KN;剪切KP=27.5KN(KP不均衡系数,取1.1倍)故地锚总剪切力满足要求。3、3#绞车校核(1)求实际需用的最大牵引力:JSDB-19型回柱绞车,额定牵引力为190KN,所牵引的最大物件皮带机储带转向架总重为6.39t,专用车重1.4t,最大角度为12,车轮与轨道摩擦系数w=0.015,钢丝绳的运行阻力系数为0.4,钢丝绳的破断拉力F=622kN,绳重q=3.68kg/m,绳长120m。FMax=G(cos+sin) g+ LPsg(kcos+sin) =

8、6.79*(0.015cos12+sin12)*9.8+3.68*120*(0.4cos12+sin12)*9.8*10-3=17.39KN190KN(2)钢丝绳的安全系数:K=F/FMax =622/17.39=35.86.5安全系数满足要求(3)绞车地锚拉拔力、剪切力校验:、锚杆拉拔力校验:已知:该绞车使用8根22*2400mm锚杆固定,单根锚固力为100KN,不均衡系数KP取1.1倍, 总锚固力F锚固=8100=800KN绞车的额定牵引力190KN;锚固KP=209KN(KP不均衡系数,取1.1倍)故地锚总锚固力满足要求、锚杆剪切力校验:已知:该绞车使用8根22*2400mm锚杆固定,单

9、根剪切力为60-100KN, 总剪切力=860=480KN绞车的额定牵引力190KN;剪切KP=209KN(KP不均衡系数,取1.1倍)故地锚总剪切力满足要求。4、4#绞车校核JD-2.5型调度绞车,额定牵引力为25KN,巷道最大坡度16,斜巷长度150m,所牵引的最大物件移动变电站重量约18.2t,专用平板车重1.4t,制动车自重3.5t,车轮与轨道摩擦系数w=0.015,钢丝绳的运行阻力系数为0.4,钢丝绳的破断拉力F=309kN,绳重Ps=1.669kg/m,绳长200m。(1)求实际需用的最大牵引力:FMax=G(sin+cos) g+ LPsg(sin+kcos)25= G*(sin

10、16+0.015cos16) *9.8+150*1.669*9 .8(sin16+0.4kcos16) *10-3G=8.215t即在JD-2.5型调度绞车辅助牵引时,最多只能辅助牵引8.215t的重量。(2)钢丝绳安全系数在绞车达到最大牵引力时,为25KN。K=F/FMax =309/25=12.366.5安全系数满足要求(3)绞车地锚拉拔力、剪切力校验:、锚杆拉拔力校验:已知:该绞车使用4根22*2400mm锚杆固定,单根锚固力为100KN,不均衡系数KP取1.1倍, 总锚固力F锚固=4100=400KN绞车的额定牵引力25KN;锚固KP=27.5KN(KP不均衡系数,取1.1倍)故地锚总

11、锚固力满足要求、锚杆剪切力校验:已知:该绞车使用4根22*2400mm锚杆固定,单根剪切力为60-100KN, 总剪切力=460=240KN绞车的额定牵引力25KN;剪切KP=27.5KN(KP不均衡系数,取1.1倍)故地锚总剪切力满足要求。5、6#绞车校核JD-1.6型调度绞车,额定牵引力为16KN,选用18.5mm钢丝绳,辅助无极绳绞车牵引,巷道最大坡度14,斜巷长度100m,所牵引的最大物件破碎机总重为16.9t,专用平板车重1.4t,制动车自重3.5t,车轮与轨道摩擦系数w=0.015,钢丝绳的运行阻力系数为0.4,钢丝绳的破断拉力F=234kN,绳重Ps=1.218kg/m,绳长10

12、0m。1)求实际需用的最大牵引力:FMax=G(sin+cos) g+ LPsg(sin+kcos)16= G*(sin14+0.015cos14) *9.8+100*1.218*9 .8(sin14+0.4cos14) *10-3G=6.1t即在JD-1.6型调度绞车辅助牵引时,最多只能辅助牵引6.1t的重量。(2)钢丝绳安全系数在绞车达到最大牵引力时,为25KN。K=F/FMax =234/16=14.66.5安全系数满足要求(3)绞车地锚拉拔力、剪切力校验:、锚杆拉拔力校验:已知:该绞车使用4根22*2400mm锚杆固定,单根锚固力为100KN,不均衡系数KP取1.1倍, 总锚固力F锚固

13、=4100=400KN绞车的额定牵引力16KN;锚固KP=17.6KN(KP不均衡系数,取1.1倍)故地锚总锚固力满足要求、锚杆剪切力校验:已知:该绞车使用4根22*2400mm锚杆固定,单根剪切力为60-100KN, 总剪切力=460=240KN绞车的额定牵引力16KN;剪切KP=17.6KN(KP不均衡系数,取1.1倍)故地锚总剪切力满足要求。6、7#绞车校核(1)求实际需用的最大牵引力:JSDB-19型回柱绞车,额定牵引力为190KN,所牵引的最大物件皮带机储带转向架总重为6.39t,专用车重1.4t,最大角度为12,车轮与轨道摩擦系数w=0.015,钢丝绳的运行阻力系数为0.4,钢丝绳

14、的破断拉力F=622kN,绳重q=3.68kg/m,绳长120m。FMax=G(cos+sin) g+ LPsg(kcos+sin) =6.79*(0.015cos12+sin12)*9.8+3.68*120*(0.4cos12+sin12)*9.8*10-3=17.39KN190KN(2)钢丝绳的安全系数:K=F/FMax =622/17.39=35.86.5安全系数满足要求(3)绞车地锚拉拔力、剪切力校验:、锚杆拉拔力校验:已知:该绞车使用8根22*2400mm锚杆固定,单根锚固力为100KN,不均衡系数KP取1.1倍, 总锚固力F锚固=8100=800KN绞车的额定牵引力190KN;锚固

15、KP=209KN(KP不均衡系数,取1.1倍)故地锚总锚固力满足要求、锚杆剪切力校验:已知:该绞车使用8根22*2400mm锚杆固定,单根剪切力为60-100KN, 总剪切力=860=480KN绞车的额定牵引力190KN;剪切KP=209KN(KP不均衡系数,取1.1倍)故地锚总剪切力满足要求。7、8#绞车校核(1)求实际需用的最大牵引力:JD-1型调度绞车,额定牵引力为10KN,所牵引的最大物件一捆皮带总重为2t,大件悬空的摩擦阻力系数按照0.015计算,钢丝绳的运行阻力系数为0.4,钢丝绳的破断拉力F=152kN,绳重q=0.8451kg/m,绳长120m。FMax=Gg+ LPsgk =

16、2*9.8*0.015+0.8451*120*9.8*0.4*10-3=6.915KN6.5,安全系数满足要求。(3)10t铁滑轮校核固定铁滑轮使用26mm圆环链,破断力为670KN309KN铁滑轮的固定装置强度大于钢丝绳的强度。固定铁滑轮使用26mm圆环链,破断力为670KN,滑轮所受的力为27KN安全系数为:670/38.9=17.210安全系数满足要求。(4)绞车地锚拉拔力、剪切力校验:、锚杆拉拔力校验:已知:该绞车使用8根22*2400mm锚杆固定,单根锚固力为100KN,不均衡系数KP取1.1倍, 总锚固力F锚固=8100=800KN绞车的额定牵引力100KN;锚固KP=110KN(

17、KP不均衡系数,取1.1倍)故地锚总锚固力满足要求、锚杆剪切力校验:已知:该绞车使用8根22*2400mm锚杆固定,单根剪切力为60-100KN, 总剪切力=860=480KN绞车的额定牵引力100KN;剪切KP=110KN(KP不均衡系数,取1.1倍)故地锚总剪切力满足要求。W3226机巷绞车动力电源均取自西一采区变电所动力变压器。供电系统图如下:W3226机巷绞车供电系统图1、1#绞车使用4根地锚固定,绞车后部使用三根锚杆做生根地锚,使用21.5mm钢丝绳作为生根绳固定。锚杆使用22*2400mm左旋螺纹锚杆,外露200mm,三岔门打一根地锚,作为绞车钢丝绳导向使用。2、2#绞车、4#绞车

18、、5#绞车、6#绞车均使用4根地锚固定,绞车后部使用三根锚杆做生根地锚,使用21.5mm钢丝绳作为生根绳固定。锚杆使用22*2400mm左旋螺纹锚杆,外露200mm。3、3#绞车、7#绞车、9#绞车均使用8根地脚锚杆固定,绞车后部使用三根锚杆做生根地锚,使用21.5mm钢丝绳作为生根绳固定。锚杆使用22*2400mm左旋螺纹锚杆,外露200mm。4、8#绞车使用4根地锚固定,绞车后部使用三根锚杆做生根地锚,使用15.5mm钢丝绳作为生根绳固定。锚杆使用22*2400mm左旋螺纹锚杆,外露200mm。1、绞车安装在轨道一侧时,距轨道的安全距离不得小于0.4m,控制开关不得摆放于绞车运行方向前方,

19、距轨道安全距离不小于0.7m,并满足开关检修要求;2、绞车滚筒中心线应与斜巷轨道中心线的角度必须方便操作,做到不爬绳,不咬绳,不跳绳,排列整齐;钢丝绳在绞车滚筒上的固定要用双压板压牢;钢丝绳的总长度在正常工作时,卷筒上至少要保留3圈余绳,绳孔不得有锐利的边缘,钢丝绳的弯曲不得形成锐角。长度不得超过绞车铭牌规定最大容绳量,绳径与绞车铭牌规定钢丝绳直径相适应,滚筒边缘的高度高出最外一层钢丝绳的高度为所用钢丝绳直径的2.5倍,严禁采用加高滚筒边缘的做法增加容绳量,严禁有打结、挤压、扭绕、变形等现象,3、绞车点铃、信号要声光齐全,操作按钮要灵敏可靠。4、绞车前方应装设护身网,并保证其稳固可靠,使用双层

20、金属网可靠固定在绞车前方,金属网安设高度离底板不低于2m。5、5#绞车要在拐弯无极绳向里的变坡点处设置可远程操作的保险档。6、7#绞车要在斜巷上下口设置能够远程操作的保险档。1、2#绞车、4#绞车、6#绞车在绞车位置附近及斜巷下口开始挂车辅助运输的位置安装一盏运行红灯和语音点铃。2、3#绞车在绞车位置附近及斜巷下口安装一盏运行红灯和语音点铃,在二联巷处布置一部语音报警器,在7#绞车附近安装一部语音点铃。3、1#绞车绞车位置附近和绞车牵引重物起始点合适位置安装一盏运行红灯和一部语音点铃,在三岔门处安装一部语音报警器。4、5#绞车、7#绞车在绞车位置附近和绞车牵引重物起始点合适位置安装一盏运行红灯

21、和一部语音点铃。5、8#绞车在绞车位置附近和散皮带的起始位置安装一盏运行红灯和一部语音点铃。6、9#绞车在绞车位置附近安装一盏运行红灯和一部语音点铃,在转载机起吊位置安装一盏运行红灯和一部语音点铃,并随转载机起吊位置的更换而随时移动。绞车固定(附图)(英文版 ) easily blame, to prevent the broken window effect. Supervise the leading cadres to play an exemplary role, take the lead in the strict implementation of the and , lead

22、to safeguard the solemnity and authority of the party discipline, ensure that the party discipline and the laws and regulations for implementation in place. Throughout the discipline in the daily supervision and management, strengthen supervision and inspection, from the thorough investigation of vi

23、olations of discipline behavior. Strengthen to key areas, key departments and key projects as well as the masses reflect the concentration of the units and departments for supervision. - strengthening supervision, discipline inspection and supervision of cadres to set an example for compliance with

24、the and is a man must be hexyl, blacksmith needs its own hardware. Discipline inspection organs as the executor of the party discipline, and supervisor of the defenders, for its supervision must be more strictly, discipline inspection and supervision of cadres to firmly establish the awareness of Pa

25、rty Constitution, sense of discipline and rules consciousness, politics loyalty, sense obey. Action speak Ji Ordinance to set an example of the regulations of the rule of law, strengthen supervision and accept the supervision of the firmness and consciousness, do comply with and . To firmly establis

26、h the discipline must first be disciplined, the supervisor will be subject to the supervision of concept, and consciously safeguard and implement party compasses party, take the lead in practicing three strict real strict, so loyal, clean, play. To be good at learning, the Constitution and the as mo

27、rality, politics and brought to fruition; to implement , do not want to, dare not, not with disciplinary ruler to supervision; to discipline a ruler, often the control inspection, and consciously in the ideological red line to draw the row Ming Good accumulation is indeed the bottom line, so that th

28、e heart has fear, said to have quit, the line has ended. Attached: indifferent to heart, calmly to the table in our life, there are many unpredictable things will happen, some good, some bad things, we cannot control is powerless to stop, but with time, you will find in life sometimes turns out to b

29、e not good, some bad things finally turned out to be a good thing, but then we muddy however did not know, this is the life teach us things. 1, life can be complex, can also be simple. Want simple life of precipitation, to have enough time to reflect, to make Become more perfect. Life is the most im

30、portant thing is not to win, but the struggle; not to have conquered, but to have fought well. 2, the plain is the background of life. Live a plain life, give up on themselves is not a coward, but the wise answers; not disillusioned after the heart, such as ashes, but experience the storm after the

31、enlightenment; not unrewarding perfunctorily, but calm attitude of life of unrestrained self-confidence. Plain living, there is no noise noisy, no earthly troubles, more did not fill in the discontent of desire, some just a calm, a calm. 3, memory of heart will not good things to erase the, life is

32、a When no movie, pain is a beginning, the struggle is a kind of process, death is a kind of ending. Give up this giving up is the helpless, do not give up the abandoned, do not give up this giving up is ignorance, do not give up should not give up is persistent. 4, a thing figured is heaven, think i

33、mpassability is hell. Since the living, to live better. Sometimes we because of too narrow-minded, too care around the chores and penny wise and pound foolish, not worth the candle. Some things to attract trouble and worry, completely depends on how we look at and deal with it. Dont always take ever

34、ything back to things, and dont get into a blind alley, dont want to face, dont be narrow-minded. Poke to care, is a kind of open-minded, a free and easy. 5, I am not afraid of others behind me a knife, I afraid to look back and see stab me, is my intention to treat people; I am not afraid of the tr

35、uth to tell the best friend, Im afraid he turned to it as a joke to tell dont 6, when we are in a positive frame of mind, you will find many good things; and when we are in a negative state of mind, you will find many depressed things; life happy and worry, all is you of life attitude, optimistic, g

36、ood luck; loss of sink, Eritrea company. When you are in adversity, may wish to change a point of view to think everything over to the good Think, because good mentality decided the fate of the! 7, people are tired, rest; heart tired, calm. Grow up, mature, this society read. Tired and sad, squat do

37、wn, to their a hug. Because the world no one can sympathize with you, have mercy on you. You cry, tears is your own; you pain, no one can understand. Then you only tears to smile. 8, each people have youth,Each youth are a story, the life of the world never gets easier, I want what, wish the world a

38、ll know, as has been the same; now want anything, for fear that others know, or like to lose the same. 9, the heart move, everything in the world is followed by birth, Rangrang, important thing is often the most difficult to open ones mouth, because words will reduce its importance; to let strangers

39、 people care about your life in the good things, the original is not easy 10, do not blame, do not laugh at who, also dont envy who. Like a person is a kind of feeling, not like a person is true. The truth is easy to explain, I feel Is unspeakable. The best travel life is that you in a strange place

40、 found a long lost touched. 11, happy life not in the bustling in, and in the peace of mind; no matter how many grievances, how uncomfortable, and ultimately to heal themselves or their own, others may got you to comfort, but never know your heart is how wanjianchuanxin. 12, maam, like a movie, lear

41、n to appreciate, learn to be grateful, learn tolerance, and goodness, helping others. Instead of accusing the society, as into one; and an exception is better to give than to what 13, dont envy him A sum of, dont lose your life and the life, respectively is: the former is a we experienced cannot esc

42、ape in a day finally will last minute, while the latter is our persistent, we want to cherish the memory of those people and things. 14, learn to smile, learn to strong, the world you know so many people, so many people and you are, you cannot change also cant let everyone like you, so also do not w

43、ant to do. Life is too short to go crazy to love to go to waste, to chase the dream to regret. 15, when temper, a blessing to go. A wounding elegant people, the key is to control their own emotions. With the mouth is the most stupid behavior. A control negative emotions than a can take a city more powerful water flow slow, language is expensive. People spent two years of tim

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