PLUS系统流程培训.ppt

PLUSPRODUCT LAUNCH SYSTEM产品生产投放系统编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Agenda安排安排Banner图标图标Objectives目标目标Milestones&Reviews时间节点和回顾时间节点和回顾Phase Workbook阶段总结表阶段总结表Deliverables功能任务功能任务编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 The PLUS phases,deliverables and milestones that translate product ideas into profitable defect free products are depicted on the PLUS Banner.PLUS系统中的阶段，任务和时间节点把产品的设计思想转化为有利润空间、无缺陷的最终产品。并在以下图表中描述出来。编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Phase 1:ProposalProgram Start1 Proposal Development StartProduct DefinitionProduct FeasibilityDV Tool Release2 Design&DevelopmentDV Readiness1st Customer PartsFinal Production Release3 Design VerificationPV ReadinessCustomerParts Approval4 Production ValidationSOP+3 MOSPostLaunchReview5 LaunchPhase 1:ProposalProcedurePurpose:目的目的Secure profitable business with all customer requirements/assumptions base-lined.确保在满足所有客户要求前提下保证商业利润Secure appropriate SDT resources upon approval of Program Plan.在项目计划批准的基础上,确保适当的SDT资源.Gates:入门入门 Program Start项目启动 Development Start开发启动编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Phase 2:Design&DevelopmentPurpose:目的目的n Complete design to establish both product/theme definition and product feasibility for DV tool release.完成设计,为DV工装的下发建立产品/主题定义和产品的可行性.Gates:入门 Product Definition产品定义 Product Feasibility 产品可行性 DV Tool Release DV模具开发Program Start1 Proposal Development StartProduct DefinitionProduct FeasibilityDV Tool Release2 Design&DevelopmentDV Readiness1st Customer PartsFinal Production Release3 Design VerificationPV ReadinessCustomerParts Approval4 Production ValidationSOP+3 MOSPostLaunchReview5 LaunchPhase 2:Design&Development Procedure阶段2:设计&开发程序编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Phase 3:Design VerificationProgram Start1 Proposal Development StartProduct DefinitionProduct FeasibilityDV Tool Release2 Design&DevelopmentDV Readiness1st Customer PartsFinal Production Release3 Design VerificationPV ReadinessCustomerParts Approval4 Production ValidationSOP+3 MOSPostLaunchReview5 LaunchPhase 3:Design VerificationProcedure阶段3:设计验证程序Purpose:目的目的n Verify product design through DV testing and customer vehicle evaluation.通过DV测试和客户整车评估来验证产品设计n Complete design to support production released drawings.完成设计,支持生产图纸下发.Gates:入门入门 DV Readiness DV准备 1st Customer Parts首批客户样件 Final Production Release最终的生产下发编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Phase 4:Production ValidationPurpose:目的n Validate final product and process using production tooled parts.用生产工装件来验证最终的产品和工艺n Verify supplier readiness and part approval.验证供应商准备和零件批准n Confirm customer rate and gain customer approval.确认可以满足客户生产节拍并取得客户批准Gates:入门入门 PV Readiness PV 准备 Customer Parts Approval客户零件批准Program Start1 Proposal Development StartProduct DefinitionProduct FeasibilityDV Tool Release2 Design&DevelopmentDV Readiness1st Customer PartsFinal Production Release3 Design VerificationPV ReadinessCustomerParts Approval4 Production ValidationSOP+3 MOSPostLaunchReview5 LaunchPhase 4:Production Validation Procedure阶段4:生产确认程序编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Phase 5:LaunchPurpose：目的：目的n Delivery of 0-0-100-30 launch performance.实现0-0-100-30的投放表现n Closure of all launch issues.关闭所有的投放问题n Transition program into volume production.将项目转化为批量生产Gate：入门：入门 30 Days Post Launch Review投放后30天审核1 Proposal 2 Design&Development3 Design Verification4 Production ValidationProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReview5 LaunchPhase 5:Launch Procedure阶段5:释放程序编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Gate Workbook阶段工作表阶段工作表One for each PLUS Gate.Purpose of Workbook:Define required deliverables and responsibilities.Document action plans to complete deliverables.将行动计划存档将行动计划存档,完成递完成递交文件交文件Document status of completion.将完将完成进度存档成进度存档Reporting tool for Gate Review approval.作为每个门审核的汇报文件。作为每个门审核的汇报文件。Gate workbook apply for all program complexities.阶段工作表使用于所有复杂的项目Deliverables can be modified based on program scope.表中的内容可根据项目总观做相应的改动Gate WorkbookDeliverables by function with requirements for Gate Sign-Off标有入门签发要求的,部门所需递交的文件Gate WorkbookReference documents added参考文件Provides full understanding of deliverables使得对表中文件更好的理解Written by functional leads由各职能部门编写Gate WorkbookYour Responsibility:Read and understand reference documents阅读并理解参考文件编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Engineering Deliverablesdrawing setdrawing setDFMEABill of MaterialsEngineering Budget DVPParts and assemblyRSODSOSSOSSO编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Updated plans for engineering labor,prototype tooling,parts and testing compared to approved Engineering Budget.Attach to approved PD3/PD4,if required.Outside Service Matrix for Low Cost Country or External Engineering Resources.已更新的工程人工，样件及样件模具，测试等计划于已批准的工程已更新的工程人工，样件及样件模具，测试等计划于已批准的工程预算做比较。若有需要，附上已批准的预算做比较。若有需要，附上已批准的PD3/PD4更新低成本国家外围服务矩阵或外部工程资源更新低成本国家外围服务矩阵或外部工程资源Approved.批准批准Updates require the PD3/PD4 change process.任何更新要任何更新要通过通过PD3/PD4的更改程序的更改程序Updated plans for engineering labor,prototype tooling,parts and testing compared to approved Engineering Budget.Attach to approved PD3/PD4,if required.Updated Outside Service Matrix for Low Cost Country or External Engineering Resources.已更新的工程人工，样件及样件模具，测试等计划于已批准的工程已更新的工程人工，样件及样件模具，测试等计划于已批准的工程预算做比较。若有需要，附上已批准的预算做比较。若有需要，附上已批准的PD3/PD4对于低成本国家或使用外部工程资源的项目，更新外部服务矩阵对于低成本国家或使用外部工程资源的项目，更新外部服务矩阵Engineering Deliverables Engineering BudgetProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewDirectional Engineering estimate.指导性的工程估价指导性的工程估价Updated Outside Service Matrix for Low Cost Country or External Engineering Resources.对于低成本国家或使用外部工程资对于低成本国家或使用外部工程资源的项目，更新外部服务矩阵。源的项目，更新外部服务矩阵。编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Function,failure modes,and design controls defined for system and component levels.Recommended actions documented for high RPNs.完成对系统和元件功能，失效模式和设计控制的定义。对高RPN值项的响应措施归档Roadmap-Corrective actions defined for high RPNs.NOTE:Joint activity with PFMEA.路标-对于高RPN值的项目制订改正计划。注意：与PFMEA同步Engineering Deliverables-DFMEAProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewDFMEA template identified on the Program CPP Review form.在项目CPP审核表格中确定DFMEA模版DFMEA-Updated and actions implemented.更新DFMEA并实施响应措施Verify RPNs based on DV test results.根据DV试验结果对RPN项进行改动编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 ED Layout complete and released in EPIC.工程设计规划完成并在工程设计规划完成并在EPIC中发放中发放ED Layout Checklist shows 100%complete and at least 80%compliant.ED布置检查清单上显示布置检查清单上显示100%完成，并且至少有完成，并且至少有80%符合要求符合要求Drawing Set-Long leads released in EPIC.在在EPIC中发放准备周期长的总成中发放准备周期长的总成/零部件图纸零部件图纸Parts Matrix documents plan for release of remaining drawings.零件矩阵确定剩余图纸何时发放零件矩阵确定剩余图纸何时发放Planning Layout updated and released in EPIC.更新更新Planning Layout并在并在EPIC中发放。中发放。Planning Drawings:Required for every new or modified part and released in EPIC.Planning Drawings:所有新的和更改的零所有新的和更改的零件都需要件都需要Planning Drawings，在，在EPIC中发放。中发放。Engineering Deliverables Drawing SetProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewInitial Layout:1)Vehicle package including:H-points,sight lines(if applicable),vehicle attachment points,key interfaces车身布置包括：车身布置包括：H点，视点，视线线(如适用如适用)，车身安装点，关键的接，车身安装点，关键的接口口2)CPP content identified on Program CPP Review form.在项目在项目CPP回顾回顾表格中确认表格中确认CPP内容内容3)Key sections created.创建关键部位创建关键部位4)Released in EPIC.更新至更新至EPIC系统中系统中编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Engineering Deliverables Drawing SetProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewLayout Check List 100%compliant.布置检查清单布置检查清单100%符合要符合要求。求。Tool Release Layout updated and released in EPIC.更新模具更新模具发放布置，并在发放布置，并在EPIC中发放中发放Drawing Set-Long leads released in EPIC.在在EPIC中发放准中发放准备周期长的总成备周期长的总成/零部件图纸零部件图纸Parts Matrix documents plan for release of remaining drawings.零件矩阵确定剩余图纸何时发放零件矩阵确定剩余图纸何时发放Production Layout and DV Drawings updated to address build/test issues.针对制造和试验中发现的问针对制造和试验中发现的问题，更新生产布置图以及题，更新生产布置图以及DV图纸图纸Layout Check List 100%Compliant.布置检查清单布置检查清单100%符合要求符合要求Layout updated and released(Production Layout).更新模具发放布置更新模具发放布置(生产状态生产状态)，并在，并在EPIC中发放中发放Drawing Set-Long leads released in EPIC.在在EPIC中发放准备周期长的总成中发放准备周期长的总成/零部件图纸零部件图纸Parts Matrix documentsplan for release of remaining drawings.零件矩阵确定剩余图纸何时发放零件矩阵确定剩余图纸何时发放All Tool Release Drawings Released in EPIC.在在EPIC中发放所有模具发放图纸中发放所有模具发放图纸All PV Drawings Released in EPIC.所有图纸已在所有图纸已在EPIC中发放中发放Reconcile differences between drawings and parts,and release in EPIC.消除图纸和零件间的差异，消除图纸和零件间的差异，在在EPIC中完成发放中完成发放编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Engineering Deliverables Bill of MaterialsProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewQuote BOM released in EPIC.在在EPIC系统中发放报价系统中发放报价BOM表表-If award-Quote BOM accurate to award content.如果获得业务如果获得业务报价报价BOM表根据业务内容更新表根据业务内容更新-If not yet awarded-current state BOM accurate to Development Start Gate content.若暂时未获得业务若暂时未获得业务根据现阶段门根据现阶段门内容更新内容更新BOM表表Verify Quote BOM released in EPIC(Program Award).EPIC系统中发放报价系统中发放报价BOM表（获得业务）表（获得业务）Planning BOM released in EPIC.Program CPP Review form-Updated and Approved.项目项目CPP回顾表回顾表更新并批更新并批准准ED BOM released in EPIC.在在EPIC系统中发放系统中发放ED BOMDV BOM released in EPIC.在在EPIC系统系统中释放中释放DV试验试验BOM表表Program CPP Review form-Updated and Approved.项目项目CPP回顾表回顾表更新更新并批准并批准IMDS Checklist-Complete with required compliance.按要求完成按要求完成IMDS检查单检查单DV BOM updated to align with updated drawing set and released in EPIC.更新更新DV BOM并在并在EPIC中发放，使其与已更新中发放，使其与已更新的图纸保持一致的图纸保持一致BOM updated to align with updated drawing set and released in EPIC.BOM更新到与更新到与Drawing Set一致，并一致，并且在且在EPIC中发放中发放Service Parts released.备用件发布备用件发布编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Engineering Deliverables Parts and assemblyProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewDV Build DV样件完成样件完成 1st customer parts built.提交客户的首件完成提交客户的首件完成编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Evaluation summary status is GREEN and signed.评估综述状态为绿色并得到批准评估综述状态为绿色并得到批准Engineering Deliverables RSOProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewEvalution and sign-off approved(GREEN)prior to costing of Quote BOM for quote submission.在根据报价包中的在根据报价包中的QBOM进行成本核算之前进行评进行成本核算之前进行评估并批准签发表估并批准签发表(绿色绿色)。编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Evaluation summary status is GREEN and signed.评估综述状态为绿色并得到批准评估综述状态为绿色并得到批准Engineering Deliverables DSOProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewEvalution and sign-off approved(GREEN)prior to costing of Quote BOM for quote submission.在根据报价包中的在根据报价包中的QBOM进行成本核算之前进行评估进行成本核算之前进行评估并批准签发表并批准签发表(绿色绿色)。编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Engineering Deliverables SSOProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewSSO approved.SSO批准批准编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Industrial Design DeliverablesDesign&Theme DevelopmentDesign Development3D Design RefinementClass A SurfaceClass A SurfaceCraftsmanship Sign-off(CSO)编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 3D Design Refinement3为设计改进为设计改进3D refined surface model-Approved by JCI and the Customer.精确精确3维表面模型维表面模型JCI及客户均批准及客户均批准Surface models released in EPIC.表面模型在表面模型在EPIC中释放中释放PreSurface Design Review-Theme Surface is feasible and ready to progress to Class A surface.预表面设计回顾预表面设计回顾表面主题可行并且表面主题可行并且已计划完成已计划完成A表面表面2D Sketch/3D Surface Model concurred by customer.2维草图维草图/3维表面模式客户批准维表面模式客户批准Theme documentation released in EPIC.文件在文件在EPIC中释放中释放Industrial Design Deliverables Design&Theme DevelopmentProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewInitial craftsmanship target setting.初始技术目标制定初始技术目标制定Early Product defintion/RFQ/EPDP/VPP早期产品定义早期产品定义/RFQ/EPDP/VPP编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Industrial Design Deliverables Design&Theme DevelopmentProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewClass A Surface A表面表面Customer Approved Class A Surface.客户批准客户批准A表面表面Surface models released in EPIC.表面模型在表面模型在EPIC中释放中释放编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 CSO approved.技术签发批准技术签发批准Industrial Design Deliverables CSOProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewCraftsmanship Sign-off(CSO)技术签发技术签发Craftsmanship-Evaluated by Industrial Design on virtual data(or theme build);meets program targets;Craftsmanship Sign Off(CSO).根据实际数据进行工业根据实际数据进行工业设计评估；符合项目目标；技术签发设计评估；符合项目目标；技术签发编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Manufacturing DeliverablesManufacturing Quote AssumptionsManufacturing Quote AssumptionsmsomsoPlant Launch GlidepathPlant Launch GlidepathParts and assemblyProcess Sign-OffProcess Sign-OffLaunch Performance编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Manufacturing Deliverables Mfg Quote AssumptionsProgram StartDevelopment StartProduct DefinitionProduct FeasibilityDV Tool ReleaseDV Readiness1st Customer PartsFinal Production ReleasePV ReadinessCustomerParts ApprovalSOP+30 DaysPostLaunchReviewManufacturing Quote Assumptions制造成本估算制造成本估算Documented for Capital,Tooling,Packaging,设备投资，模具，包装备案设备投资，模具，包装备案Labor(Direct/Indirect),manufacturing location assumptions and plant requirements.Assumptions included in the SOW.（直接（直接/间接）人工成本估算，生产地点和工装要求假设。在间接）人工成本估算，生产地点和工装要求假设。在SOW中描述。中描述。编制：倪颢 密级：内部公开密级：内部公开 良信文档，未经许可不得扩散良信文档，未经许可不得扩散 Updated and meets program timing.文件更新并满足项目是间节点文件更新并满足项目是间节点Issues and action plans identified.问题及响应计划制定问题及响应计划制定Manufacturing Deliverables Plant Launch Glide pathProgram StartD