杭州杜特过滤器外壳电加热器使用手册.pdf

过滤器外壳电加热器过滤器外壳电加热器过滤器外壳电加热器过滤器外壳电加热器使用手册使用手册使用手册使用手册【适用机型】5”-10”-20”呼吸器*使用前请务必仔细通读本手册，确保产品的正确使用。1杭州杜特过滤器有限公司版权所有2012.07 编制|非常感谢您选择本公司过滤器外壳电加热器。本使用手册是为更深入地使用过滤器外壳电加热器而缩写的。错误操作会引发意想不到的故障，使用前请务必熟读本使用手册以确保正确使用本系列产品。安全注意事项在仔细阅读本使用手册及附属资料并能正确使用前，请不要安装、操作、维护或检查过滤器外壳电加热器。请在熟悉机器的知识、安全信息以及全部有关注意事项以后再使用。在本使用手册中，将安全注意事项的等级分为危险和注意。危险不正确的操作造成的危险情况，将导致死亡或重伤的发生。注意不正确的操作造成的危险情况，将导致一般或轻微的伤害或造成物体的硬件损坏。另外，根据情况的不同，注意等级的事项也可能造成严重后果。请遵循两个等级的注意事项，因为它们对于个人安全都是重要的。1.防止触电危险险 当通电或正在运行时，请勿打开控制箱盖板和防水接线插头（座）。否则会发生触电。在控制箱盖板或防水接线插头（座）打开的情况下严禁运行机器。可能引起触电事故。、接线或检查，请断开电源，确认后方可进行操作。包括接线或检查在内的工作都应该由专业技术人员进行。应在主体安装后进行接电源。请勿用湿手旋钮及操作开关，否则会发生触电。对于电缆，请不要损伤它，对它加上过重的应力，使它承载重物或对它钳压。否则会发生触电。2杭州杜特过滤器有限公司版权所有2012.07 编制|2.搬运和安装注意意 搬运时请保持设备原形，硬压可能导致设备损坏。搬运时请不要使设备跌落，或受到强烈冲击。请将设备安装或水平放置，防止设备滑落。安装前，请检查设备是否有破损。如发现异常，请联系厂家。安装前，请检查设备外接线是否脱落。如发现异常，请联系厂家。安装时应该按照使用说明书的说明。、请勿放置在可燃物品附近。否则可能引发火灾。请勿使金属片等异物侵入。否则可能引发火灾。3.接线注意意 请正确连接控制箱与加热套的接线。错误连线将直接导致设备损坏。请正确并牢固连接控制箱电源线，接头松动可能导致控制箱短路。4.试运行危险险 开始操作之前请检查所有参数并确保机器不会发生意想不到的动作。错误的接线将直接导致设备损坏。设备运行中，请勿直接直接触摸电加热套。否则会引发烫伤。5.维护、检查和部件更换危险险 维护和检查请在电源断开以后再进行。否则可能导致触电。请勿私自拆开控制箱，否则可能导致设备损坏及影响设备质保。请勿对本产品加以改造。否则可能导致人身伤害。3杭州杜特过滤器有限公司版权所有2012.07 编制|目录目录目录目录1 过滤器壳式加热器概述.52 应用 Application.53 产品规格 Product Specification.64 特点 Characteristics.64.1 DUTE 系列过滤器壳式加热器设计.64.2 先进的温度控制.74.3 其他特点.75 安全说明 Safety instruction.76 使用前请阅读用户说明.87 过滤器壳式系统的初始安装.107.2 安装 Installation.117.3 报警设定点（报警功能选项）.137.4 接地 Grounding.148 调试和运行 Commissioning and operation.148.1 工作温度限制 Working temperature limit.148.2 超电流保护 Over-current protection.158.3 维护说明 Maintenance instruction.158.4 可疑的故障 Questionable failure.164杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltrationDUTEDUTEDUTEDUTE 系列过滤器壳式加热器系列过滤器壳式加热器系列过滤器壳式加热器系列过滤器壳式加热器DUTEDUTEDUTEDUTE SeriesSeriesSeriesSeries FilterFilterFilterFilter HousingHousingHousingHousing HeatersHeatersHeatersHeaters1 1 1 1 过滤器壳式加热器概述过滤器壳式加热器概述过滤器壳式加热器概述过滤器壳式加热器概述DUTE 系列加热器主要应用于注射用水储罐及配料罐的无菌排气口的过滤器加热，以防止在无菌排气过滤器内形成冷凝水，影响排气效果，并为过滤器外壳提供精确的温度控制和先进的加热功能及保温效果，且严格符合 GMP 生产的规范要求。DUTE series heaters are mainly available for WFI storage tanks and mixing tanks forthe filter heating of sterile vent port,so as to prevent condensed water from beingexisted within sterile vent filter and affect exhausting,moreover,DUTE series heatercan provide accurate temperature control and advanced heating functionality andinsulation for filter housing,and are strictly conformed to the requirements of GMPmanufacturing regulation.DUTE 系列加热器拥有独特的精确温度控制器，加热器及保温系统，这个温度控制系统集成了一个温度控制器，一个高-低温度报警，控制器配有一个数字显示仪，以及带一个安全高限电源开关，这些全部都集中在一个控制箱内。DUTE series heater features a unique and accurate temperature controller,heaterand insulation system,and the temperature controller integrates a temperatureprocess controller,a high-low temperature alarm,and temperature controller alsofits with a digital displaying apparatus and power switch with a safety high limit;allare integrated at a control cabinet.2 2 2 2 应用应用应用应用 ApplicationApplicationApplicationApplicationDUTE 系列过滤器外壳加热器被应用于无菌排气口和过滤器外壳的连接，广泛适用于下列工程：DUTE series filter housing heater is available for the connectionbetween sterile vent port and process filter housing,and applicable for the following:生物制品 制药 发酵 注射用水系统 过滤和纯化流程 罐和容器5杭州杜特过滤器有限公司版权所有2012.07 编制|型号Type规格Specification电压Voltage功率Power工作温度WorkTemperature最高温度TemperatureDTH-01055”220V300W85200DTH-011010”220V700W85200DTH-012020”220V1000W85200*最高温度仅用于特定型号过滤器DUTEMicrofiltrationBiological Pharmaceutical Fermentation WFI system Filtration and purityprocess Tanks and vessels3 3 3 3 产品规格产品规格产品规格产品规格 ProductProductProductProductSpecificationSpecificationSpecificationSpecification4 4 4 4 特点特点特点特点 CharacteristicsCharacteristicsCharacteristicsCharacteristics4.14.14.14.1 DUTEDUTEDUTEDUTE 系列过滤器壳式加热器设计系列过滤器壳式加热器设计系列过滤器壳式加热器设计系列过滤器壳式加热器设计DUTEDUTEDUTEDUTEseriesseriesseriesseriesfilterfilterfilterfilterhousinghousinghousinghousingheaterheaterheaterheaterdesigndesigndesigndesign特殊设计的加热套用于性能和增加的热均匀度的优化Heating sleeve of specially designed is available for optimizing performance andincreased thermal uniformity热电阻嵌入到加热套底板内控制温度Thermocouple is embedded into the base plate of heater to control the temperature抗腐蚀揿钮接头易于安装或拆卸Corrosion resistant snaps are easy for installation and disassembly外部加热器表面可安全触摸Outer surface of heater are safe to touch6杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltration4.24.24.24.2 先进的温度控制先进的温度控制先进的温度控制先进的温度控制AdvancedAdvancedAdvancedAdvancedtemperaturetemperaturetemperaturetemperaturecontrolcontrolcontrolcontrol通过先进的自动控制可实现用户自我调节和重置温度设置点User self-adjusting and resetting temperature set-points can be achieved throughadvanced automatic control.显示选项提供优越的温度控制多功能性Displaying options provide excellent temperature control functionality可设置温度上、下限超限报警功能Temperature upper and lower limit alert function is resettable4.34.34.34.3 其他特点其他特点其他特点其他特点 OtherOtherOtherOther featuresfeaturesfeaturesfeatures防水和防尘Water-proof and dust prevention抗腐蚀Corrosion resistant抗因结冰而造成损失Resists damage from icing控制元件内置到控制器中，远离热源，延长加热器寿命Control components are embedded into controller to keep from heat source andextend heater lifetime加热器设计温度最高 200电源 230VDesign temperature of heater:200 highestPower:230V 50HZ5 5 5 5 安全说明安全说明安全说明安全说明 SafetySafetySafetySafetyinstructioninstructioninstructioninstruction本手册目的是为用户提供的加热设备进行安装，操作和维护进行指导。在着手进行安装，操作和维护的任一阶段之前，请阅读本手册内容。The manual aims to provide a guideline for the installation,operation andmaintenance of equipments which are supplied to users.Please read it before the7杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltrationinstallation,operation and maintenance.使用的相关标准（温度控制器）RelatedRelatedRelatedRelatedstandardstandardstandardstandard（Temp.Temp.Temp.Temp.ControllerControllerControllerController）过滤器壳式加热系统用于工业电热安装或用于测量、控制和实验室应用领域。其符合下列标准：Filter housing heating system is available for industry heating installation ormeasurement、control and lab,etc.It conforms to the following criteria:UL61010C-1.EN 61326.EN61010-1(IEC61010-1)CAS C22.2 No.1010.1PT100:GB/T5977-99等相关规范要求6 6 6 6 使用前请阅读用户说明使用前请阅读用户说明使用前请阅读用户说明使用前请阅读用户说明PleasePleasePleasePleasereadreadreadreadthethethethemanualmanualmanualmanual beforebeforebeforebeforeusingusingusingusing危险 HazardHazardHazardHazard过滤器壳式加热系统属于电气设备中的一种，因此必须由经过专业培训的人员进行操作。只有经培训的，且专门从事此项工作和有资质的人员才可进行设备的维护，电气连接和修理工作。Filter housing heating system is a kind of electrical equipments,thus it only can beoperated by those who have been trained professionally.Only those who have beentrained,qualified specialized personnel can carry out the maintenance,electricalconnection and repair of equipments.设备在运行时，加热套可产生高温且整个表面变得很烫，这样可导致触摸时被灼伤，应当对操作人员进行有关人身防护培训以免受伤。接上电源时，请勿触摸加热套。The surface of heating housing could be very hot while in operation,appropriatehuman protection should be trained to operator to avoid being burned whiletouching.Heating housing must not be touched while the power is connected.8杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltration规格 SpecificationSpecificationSpecificationSpecification加热夹套 heatingheatingheatingheatingjacketjacketjacketjacket夹套材质：硅胶Jacket materialsinicone rubber保温材质：硅胶Insulation materialsinicone rubber工作电压：220VWorking voltage220V电源输出：5英寸=300WPower output10英寸=700W20英寸=1000W去电源最大耐温200度Max.Resisted temperature,power off温度传感器PT100Temperature sensor热切断温度设置150度Temperature setting,heat cut off保护等级IP65Protection level加热控制单元 HeatingHeatingHeatingHeatingcontrolcontrolcontrolcontrolunit:unit:unit:unit:外壳材质：防水塑料Housing material工作电压220VWorking voltage环境温度-10度-55度Surrounding temperature环境湿度25%-85%Surrounding humidity最大持续电流输出7A硅胶silicone rubber硅胶silicone rubber参考铭牌see nameplate120mm=400W305mm=700W559mm=1400W200PT10015051500VIP65铝合金duraluminAC230V 50/60HZ-10-55不结冰、结雾-10-55 not icing,dew25%-85%（RH）7AMax.consistent current output9杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltration用户负责检查设备实际工作情况以确保与过滤器壳式加热系统适用条件一致。User is responsible for checking the practical working condition to make sure it isconsistent with filter housing heating system.7 7 7 7 过滤器壳式系统的初始安装过滤器壳式系统的初始安装过滤器壳式系统的初始安装过滤器壳式系统的初始安装InitialInitialInitialInitialinstallationinstallationinstallationinstallationofofofoffilterfilterfilterfilterhousinghousinghousinghousingsystemsystemsystemsystem在安装和使用这些产品之前请阅读所有说明。未按照这些说明可使得质保失效。Please read the instruction before installation and operation.Quality assurance couldbe invalid if not following the instruction.10杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltration7.17.17.17.1 系统的电气装配ElectricalElectricalElectricalElectricalassemblyassemblyassemblyassemblyofofofofsystemsystemsystemsystem7.27.27.27.2 安装安装安装安装 InstallationInstallationInstallationInstallation加热套设计为垂直安装在一个过滤器顶部外壳上。如果未能照此方式安装，那么加热夹套在使用中肯定会产生松动，改变位置。Heating jacket is vertically installed on the top housing of filter.Heating jacket will getloose and location will be changed while using if not installed properly.120mm 长的加热套是为过滤器外壳将一个单型 137mm 长滤芯放置在内而设计的。120mm length heating jacket is designed for filter housing to put a single 137mmlength cartridge inside.305mm 长的加热套是为过滤器外壳将一个单型 254mm 长滤芯放置在内而设计的。305mm length heating jacket is designed for filter housing to put a single 254mmlength cartridge inside.559mm 长的加热套是为过滤器外壳将一个单型 508mm 长滤芯放置在内而设计的。559mm length heating jacket is designed for filter housing to put a single 508mmlength cartridge inside.11杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltration通过将加热套沿着过滤器弧型盖子小心向下滑放来安装加热套。辅助措施为，轻轻地拉开加热套开口端把加热套打开。When installation,from the top of filter,put heating jacket down and let it cover thefilter closely,meanwhile slightly open the top port of heating jacket.安装加热系统时，确定加热套与要被加热的整个外壳表面紧密接触。When install heating system,make sure that heating jacket is closely contact withbeing heated housing surface.在加热套不接触的地方应不能够散热且将会过热。Where heating jacket doesnt contact should not lose heat and should beoverheated.安装时加热套必须不能重叠，否则，加热套将会处于超温状态，可使其失效的。While installation,heating jacket must not be overlapped,or heating jacket will beover-temperature,heating jacket will be invalid.加热套必须放置在没有尖角或粗边的地方，不然可导致加热套的受损和失效。Heating jacket should be located at where are no sharp corners and edge,if not;heating jacket will be damaged and invalid.绝对不允许针或尖锐的工具刺进加热套。Heating jacket must not be stung by needle or sharp tools.当安装加热系统时，控制单元必须进行自动调节以确保其正确的运行，使用下列步骤可达到上述目的：Control unit must be adjusted automatically to assure its proper operation wheninstallation.Please follow the next procedures:1.确保过滤器壳式加热系统连接完整。Make sure the connection of filter housing heating system is good.2.确保加热控制器“开/关”处于“关”位置。Make sure“on/off”of heating controller is“off”.3.接上主电源。Power on.12杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltration4.使用上调键和下调键箭头将温度 SV（底部显示）设置为 50。Set“SV”of temperature to 50 via“up”and“down”key.在自动调节程序中，实际温度（PV 温度显示-第一显示）将适当超过设定温度约 10，同时温度控制器正在分析系统设置以优化运行。Present value(PV temperature displaying-first display)will exceed SV 10 appropriately during automatic adjusting procedure,at the same time,temperature controller is analyzing system setting for optimizing operation.5.自动调节过程，当设定温度 SV 值停止时才算完成。When set the SV of temperature value stop,and when automatic adjusting isfinished.5.1 如果没有连接传感器（也就是发生断路），PV（第一显示）将显示异常类型。If havent connected with sensor(i.e.open circuit),PV(first diaplay)willdisplay in normal type.5.2 如果传感器发生短路，PV（第一显示）将显示异常类型。If short circuit happens to sensor,PV(first display)will display in normal type.13杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltration8 8 8 8 调试和运行调试和运行调试和运行调试和运行 CommissioningCommissioningCommissioningCommissioningandandandandoperationoperationoperationoperation8.18.18.18.1 工作温度限制工作温度限制工作温度限制工作温度限制 WorkingWorkingWorkingWorking temperaturetemperaturetemperaturetemperature limitlimitlimitlimit加热夹套的最大耐温是 100（去电源），不论夹套是否接上电源。因此，加热夹套需提供一个超温限制器，这样可预设定加热夹套达到 85时上下 5浮动。Max.resisted temperature of heating jacket is 100 (power off),no matter thepower is connected with jacket.Thus there should be a over-temperature protectionfor heating jacket,then pre-set the floating temperature as 5 whentemperature is at 85.控制单元的最大耐温是 55并绝对不能超过。Definitely,max.resisted temperature of control unit is 55 ,and should never beexceeded.确保遵循在第五节列出的标准和规范的要求：过滤器壳式加热系统的初始安装。Assure that the standard and codes are followed,listed at section 5:initialinstallation of filter housing heating system.14杭州杜特过滤器有限公司版权所有2012.07 编制|DUTEMicrofiltration8.8.8.8.2 2 2 2 维护说明维护说明维护说明维护说明 MaintenanceMaintenanceMaintenanceMaintenance instructioninstructioninstructioninstruction根据第五节所列出的标准和规范进行维护过滤器壳式加热系统的初始安装。Maintenance should be conformed to the standard and codes which are listed atsection 5:至少每半年执行一次目检以确定过滤器壳式加热系统没有受损。警示标识和识别标识应清晰可见，正确的信息显示完整。Visual examination should be carried out each half year at least,to make sure there isno damage on filter housing heating system.Caution identification label should beseeing clearly,and their information should be complete.应对过滤器外壳的运行功能性进行检查。应检查电源以确保起与设备铭牌上的信息一致。Make a check for the operation function of filter housing.Make sure that power isconsistent with the information on the nameplate of equipments.15杭州杜特过滤器有限公司版权所有2012.07 编制|征兆 sign解决方案 solution加热系统显示受损信号Damage signal displayed by heatingsystem更换受损件，或更换加热系统Change damaged Components,or updateheating system加热系统没有启动功能Function doesnt start working更换受损件，或更换加热系统Change damaged Components,or updateheating system由于操作失误导致系统故障System failure due to wrong operation更换受损件，或更换加热系统Change damaged Components,or updateheating systemDUTEMicrofiltration8.8.8.8.3 3 3 3 可疑的故障可疑的故障可疑的故障可疑的故障 QuestionableQuestionableQuestionableQuestionable failurefailurefailurefailure如果发生不确定的可疑故障，应立即断开过滤器壳式加热套控制系统的电源。If some uncertain questionable failures happen,cut off the power of filter housingheating jacket control system immediately.发生可疑故障的可能原因：Possible reasons are:16杭州杜特过滤器有限公司版权所有2012.07 编制|