利乐无菌罐培训实习.pptx

Tetra Alsafe training利利 乐乐 无无 菌菌 罐罐 培培 训训NO ISB EQUIPPEDNo ISB equippedINDEX目录目录 Pre-sterilizing预杀菌101-116Production生产1001-1101CIP清洗601-632Depress.After prod.生产结束后卸压 501-502Filling/Empty line填充/排空管道301-305Fil.tank from ster.从消毒机至无菌罐200-220No ISB equippedIndexPre-sterilization101预杀菌步骤101Pre-sterilization102预杀菌步骤102Pre-sterilization103预杀菌步骤103Pre-sterilization104预杀菌步骤104Pre-sterilization105预杀菌步骤105Pre-sterilization112预杀菌步骤112Pre-sterilization111预杀菌步骤111Pre-sterilization110预杀菌步骤110Pre-sterilization107预杀菌步骤107Pre-sterilization106预杀菌步骤106Pre-sterilization113预杀菌步骤113Pre-sterilization114预杀菌步骤114Pre-sterilization115预杀菌步骤115Pre-sterilization116预杀菌步骤116Production 1001生产步骤1001Step number:101 Step time:30SecDrain 1.0 Bar steam supply lineFully openFrom step 101-112从步骤101-112全开No ISB equippedIndex100%100%Step number:102 Step time 30SecDrain 2.7 Bar steam supply lineNo ISB equippedIndex100%100%Step:103Pressurize 1.Pressurize tank to 1.0 Bar.PT130No ISB equippedIndexA100%100%Step number:104 Step timer:300SecDrain 1No ISB equippedIndex100%100%Step:105Pressurize 2.Pressurize tank to 1.5 Bar.PT130No ISB equippedIndex10sec delay activated延时10秒动作100%100%AStep number:106Drain 2.60SecNo ISB equippedIndex100%100%Step:107Pressurize 3.Pressurize tank to 2.0 Bar.PT130No ISB equippedIndex10sec delay activated延时10秒动作100%100%ANo ISB equippedIndexStep number:110Drain 3.60Sec100%100%Step:111 HeatingCondition to Next Step TT140,TT160,TT170 1250CNo ISB equippedIndex10sec delay activated延时10秒动作Activated/deactivated 5/60sec每隔60秒，动作5秒Activated/deactivated 60/5sec每隔5秒，动作60秒100%100%ANo ISB equippedIndexActivated/deactivated 5/60sec每隔60秒，动作5秒Activated/deactivated 60/5sec每隔5秒，动作60秒Step:112Sterilizing 1800Sec ANDTT140,TT160,TT170 1250C100%100%AStep number:113Cooling 1 150SecIf TT160110 0C,Activated如果TT160 110 0C，则动作Every 15sec,activated 10sec每隔15秒动作10秒2.6BarNo ISB equippedIndexV142 max.allowed open ramped from 0 50%during appr.2.5 min.If TT160110 0C,Activated如果TT160 110 0C，则动作1.3BarNo ISB equippedIndexStep number:114Cooling 2 900SecV142 max.allowed open ramped from 50100%during appr.2.5 min.Step number:115Condensate Drain 1 240SecIf TT160110 0C,Activated如果TT160 110 0C，则动作No ISB equippedIndex1.0BarStep number:116Condensate Drain 2 20SecNo ISB equippedIndex1.0BarANo ISB equippedIndexProduction Step 1002生产步骤1002Production Step 1003生产步骤1003Production Step 1004生产步骤1004Production Step 1101生产步骤1101Production Step 1001生产步骤1001Sterilizer in CIP消毒机正在消毒机正在CIPSterilizer in Prod消毒机正在生产消毒机正在生产Sterilizer standby消毒机待机消毒机待机Step number:1001Ready for fillingEvery 5sec,activated 300sec每隔5秒，动作300秒If TT160110 0C,Activated如果TT160 110 0C，则动作No ISB equippedIndex1.0BarStep number:1002 Sub-Step 207Fill to Low level.LS10If TT160110 0C,Activated如果TT160 110 0C，则动作No ISB equippedIndexV102,V103,V105,V107B,V112,V113Condition SeeSub-Step 201-207BIf TT160110 0C,Activated如果TT160 Low level.90secV102,V103,V105,V107B,V112,V113Condition SeeSub-Step 201-207BIf TT160110 0C,Activated如果TT160 110 0C，则动作No ISB equippedIndexStep number:1004 Sub-Step 303Filling line 35SecV121,V123,V124,V125Condition SeeSub-Step 301-305BIf TT160110 0C,Activated如果TT160 110 0C，则动作No ISB equippedIndexSterilizer in ProductionStep number:1101Ready for EmptyingIf TT160110 0C,Activated如果TT160 110 0C，则动作No ISB equippedIndexStep number:1101Ready for Emptying,During sterilizer In CIP Sterilizer in CIPIf TT160110 0C,Activated如果TT160 1.0barNo ISB equippedIndexStep number:602Draining 1 LS102+5SecAlsafe as Master or Internal PDA CIP unitNo ISB equippedIndexStep number:603Circ.TankExternal CIP unit as masterNo ISB equippedIndexNo ISB equippedIndexStep number:604-701Circ.V102,V112No ISB equippedIndexStep number:604-702Circ.Traps+V107ANo ISB equippedIndexStep number:604-703Circ.V107+V125ANo ISB equippedIndexStep number:631Depressuring.1 PT1300.2 BarNo ISB equippedIndexStep number:632Depressuring.2 120SecNo ISB equippedIndexDepressuring step 501生产后卸压 步骤 501Depressuring step 502生产后卸压 步骤 502Step 500步骤 500No ISB equippedIndexActivated if sterilizer request barrier如果消毒机有蒸汽障请求则动作Step number:501Depressuring.1 after productionPT1300.2 BarNo ISB equippedIndexActivated if sterilizer request barrier如果消毒机有蒸汽障请求则动作Step number:502Depressuring.2 after production300 SecNo ISB equippedIndexFilling/Emptying line 301填充/排空管线 步骤 301Filling/Emptying line 304填充/排空管线 步骤 304Filling/Emptying line 305填充/排空管线 步骤 305Filling/Emptying line 302填充/排空管线 步骤 302Filling/Emptying line 303填充/排空管线 步骤 303Filling/Emptying line 300填充/排空管线 步骤 300No ISB equippedIndex1.0BarStep number:300 (1001,1004,1101)Start filling/emptying lineNo ISB equippedIndex1.0BarStep number:301 (1001,1004,1101)Close Steam 2SecNo ISB equippedIndex1.0BarStep number:302 (1001,1004,1101)Open to drain 3SecNo ISB equippedIndex1.0BarStep number:303 (1001,1004,1101)Product line open to drainNo ISB equippedIndex1.0BarStep number:304 (1001,1004,1101)Close to drain 3SecNo ISB equippedIndex1.0BarStep number:305 (1001,1004,1101)Open steam 10SecNo ISB equippedIndexFilling from Sterilizer step 201从消毒机填充至无菌罐 步骤201Filling from Sterilizer step 202从消毒机填充至无菌罐 步骤202Filling from Sterilizer step 203从消毒机填充至无菌罐 步骤203Filling from Sterilizer step 207从消毒机填充至无菌罐 步骤207Filling from Sterilizer step 220从消毒机填充至无菌罐 步骤220Filling from Sterilizer step 217从消毒机填充至无菌罐 步骤217Filling from Sterilizer step 216从消毒机填充至无菌罐 步骤216Filling from Sterilizer step 215从消毒机填充至无菌罐 步骤215Filling from Sterilizer step 200从消毒机填充至无菌罐 步骤200No ISB equippedIndex1.0BarStep number:200 (1001,1101)Start fill to tankNo ISB equippedIndex1.0BarStep number:201 (1001,1101)Cool steam Barrier 30secNo ISB equippedIndex1.0BarStep number:202 (1001,1101)Active V105 10SecNo ISB equippedIndex1.0BarStep number:203 (1001,1101)ACT V107B,DEACT V103 10SecNo ISB equippedIndex1.0BarStep number:207(1001,1101)Filling ACT V101No ISB equippedIndex1.0BarStep number:215 (1001,1101)DEACT V101 10SecNo ISB equippedIndex1.0BarStep number:216 (1001,1101)Prepare for drain 10SecNo ISB equippedIndex1.0BarStep number:217 (1001,1101)Drain prod.Inlet 15SecNo ISB equippedIndex1.0BarStep number:220(1001,1101)DEACT V102