1、 深圳市沃尔德电子有限公司SHENZHEN WORLD ELECTRONIC CO ., LTDWP-AYB-01电池规格书文件编号:WP-WI-SPC-113文件版本:A/0文件页次:第16页 共16页 00客户承认书SPECIFICATION FOR APPROVAL CLIENT: BTT PRODUCT MODEL: WP-JKW-01A(WP-BTT-01A)PRODUCT NO: BO090701002 拟 制Prepaired By审 核Checked by批 准Approved by客户认可及签回/AUTHORIZED SIGNATURE & COMPANY CHOP 深圳市沃
2、尔德电子有限公司 SHENZHEN WORLD ELECTRONIC CO.,LTDSPECIFICATION电池规格书Customer Name客户名称AYBModel Name产品名称AYB-01Description规格描述48.1V/10。4AHDocument Revision文件版本A/0Effective Date生效日期2012-11-18Made By制订Checked By审核Approved By批准张业/201211-18杨勇/201211-18纪云飞/2012-11-18CustomerConfirmation客户确认Company Name 公司名称: Signat
3、ure 签名:Company Stamp 公司印章: Add: Block B, Xusheng Liyuan Science Park, Zhoushi Road, Shiyan Town, Baoan District,Shenzhen,China地址:深圳市宝安区石岩街道洲石路旭生实业梨园科技园B栋TEL:+86-75529196252 FAX:+86755-86145020公司网址:www.wpbattery。com & www.wpbattery。netNo。序号Version(版 本)Date(日 期)Description(描 述)1A/02012-11-18First issu
4、e CONTENT(目录) 1、Application Scope/适用范围-42、Battery Specification Amendment/ 电池规格书修订-43、Battery Testing Conditions/ 电池测试条件-44、Battery Pack Brief Introduction /电池组概述-455、Battery Pack Electrical Specification/ 电池组电性能-5-76、Battery Pack Reliability Testing / 电池组可靠性试验-7-97、Battery Pack Security Testing / 电
5、池组安全性试验-98、Component Drawing/组件图纸-10119、Main Specifications Testing Methods of Protection Board /保护板主要参数及测试方法: -1210、Schematic diagram/原理框图-1311、Warranty /保质期-1412、Battery Cell Operation Notices / 电池操作注意事项-1413、Battery Shell Design Notices / 电池外壳设计注意事项-1414、Notice for Assembling Battery Pack/ 电池装配注意
6、事项-1515、Other Notices / 其它注意事项-1616、Using Battery Notes /使用电池注意事项-1717、Battery Storage Conditions / 电池的存放-1818、Other Chemical Reaction / 其它的化学反应-1819、Notes / 注释-18Any copies are invalid without our companys approval本资料未经本公司批准自行影印,视为无效1、Application Scope/适用范围 This product specification covers the req
7、uirements for the rechargeable lithiumion battery pack with protection circuit for detecting function of overcharge, over discharge and over-current manufactured and supplied by Shenzhen WORLD Electronic Co。, Ltd. 本规格书描述了由深圳市沃尔德电子有限公司设计的可充电锂离子电池的规格技术参数,该参数包括过充电, 过放电和过电流等功能参数。2、Battery Specification
8、Amendment/ 电池规格书修订 If the raw materials, production processing, production system or battery usage environments & other conditions need to be changed, the amendment side needs provide the written advice to the other side, only the both sides come to agreement, the amendment will be effective。 如果原材料、
9、生产过程、生产系统或电池使用环境及要求发生改变,提出更改方须将改变的信息以书面形式 通知对方取得供需双方同意后再行修订.3、Battery Testing Conditions/ 电池测试条件 Shenzhen World Electronic Co。, Ltd made this specification for the lithiumion rechargeable battery produced by us, in order to avoiding errors caused by different testing methods and conditions。 对深圳市沃尔德电
10、子有限公司生产的可充电锂离子二次电池产品的规格、测试方法进行规范,避免因测试条件、 方法的不同引起误差。3.1 Standard Test Conditions / 标准测试条件 Test should be conducted with new batteries within one week after shipment from our factory and the cells shall not be cycled more than five times before the test. Unless otherwise specified, testing and measur
11、ement shall be done under temperature of 205 and relative humidity of 4575. 测试必须使用出厂时间不超过一个星期的新电池,且未进行过五次以上的充放电循环。除非特别说明,否则测试 需要在温度205,相对湿度4575%的条件下进行。3.2 Measuring Instrument and Apparatus/ 测量器具及设备3.2.1 Dimension Measuring Instrument/ 尺寸测量器具 The dimension measurement shall be implemented by instrum
12、ents with equal or more precision scale of 0。01mm。 尺寸测量器具的精度等级应不小于0。01 mm . 3。2.2 Voltmeter(伏特计) Standard class specified in the national standard or more sensitive class having inner impedance more than 10k/V 按照国家标准指定规格等级或采用灵敏度更高的,测量电压时内阻不应小于 10k/V. 3。2.3 Ammeter(安培计) Standard class specified in th
13、e national standard or more sensitive class。 Total external resistance including ammeter and wire is less than 0.01。 按照国家标准指定规格等级或采用灵敏度更高的,包括电流表及电线在内的总外阻应小于 0.01。 3。2.4 Impedance Meter(电阻计) Impedance shall be measured by a sinusoidal alternating current method(1kHz LCR meter)。 内阻测试仪测量原理应为交流阻抗法(1kHz
14、LCR)。4、Battery Pack Brief Introduction /电池组概述:4.1 Cell Type类别 Lithiumion rechargeable battery/可充电锂离子电池4.2 Reference Standard/参考标准GB/T 18287-20004。3 Product Model/产品型号 WPAYB01 48。 1V/10.4Ah4。4 Cell Specification and Model/电芯规格型号 SAMSUNG 18650/3.7v/2600mAh5、Battery Pack Electrical Specification/ 电池组电性
15、能5。1 Testing Conditions (Unless Specially Requirements) 测试条件(除非特别规定) Atmosphere Pressure : 86106kPa 大气压力: 86106kPaThe testing items under the Shipment Voltage(46。8050。7V ) 测试项目在出货电压下进行(46。8050。7V )5。2 Battery Pack Electrical specification/ 电池组电性能 NO. /序号Items/项目Standards/标准 Testing Methods/测试方法1Nomi
16、nal Voltage/标称电压48。1V Follow GB/T18287-2000按GB/T182872000相关标准2Shipment Voltage/出货电压46.80-50。7VMultimeter/万用表3Nominal Capacity/额定容量10.4AhFollow GB/T18287-2000按GB/T182872000相关标准Minimum Capacity最 小 容 量10。2AhRest for 0。51 hour after fully charge, Using electrical loader to connect with the battery outpu
17、t port, and discharge with constant current 2080mA till it cant discharge。 Do the cycle three times, if there is one time that the discharge capacity is equal or more than 5hours, you can stop.将电池按标准充电方式充电后静止 0.51小时,以2080mA电流恒流放电至电池不能放电止.可循环3次,当有一次放电时间达到5小时, 即可终止.4出货容量Delivery CapacitySOC 60% Follow
18、 GB/T18287-2000按GB/T18287-2000相关标准5Battery internal Impedance电 池 内 阻Internal resistant250mWAfter 300 times circles350mW内阻250mW300次循环后350mWUnder 205 Environment Temperature , the Usage Frequency of Fully Charge( 1KHz) , Use AC Internal Impedance test machine to test (HIOKI3555) 205环境温度下,完全充电后使用频率为(1k
19、Hz)的交流内阻测试仪测量(HIOKI 3555).6Standard Charging Current标准充电电流2A恒流恒压Constant Current and Constant Voltage (CC/CV)电流=2A Current = 2A电压= 54。6V Voltage =54。6V 截止电流 = 200mA End Current = 200mA7Allowed Max Charging Current允许最大充电电流4AAmperemeter电流表Allowed Max Charging Voltage允许最大充电电压54.60。5VVoltameter电压表8Stand
20、ard Charge充电模式CC-CVconstant voltage adapter稳压电源9Allowed Max Discharging Current允许最大持续放电电流20ADischarging with 20A for more than 0.05h and the temperature of battery pack less than 30。可以长时间(大于0.05小时)用20A电流进行放电,放电电流平稳且电池PACK的表面温升30 C。Standard Discharge标准放电放电电流:10 ACurrent :10A截止电压 :39VEnd Voltage :39VC
21、onstant Current (CC)恒流 10Over Current Protection过流保护电流8010AUsing electrical loader to connect with output side, discharge with 90。1A Discharge for less than 1 sec。 以90。1A电流放电,电池PACK允许放电时间小于1秒.Over Current Protection Delay Time过流保护延迟时间20msUsing electrical loader to connect with the battery output por
22、t 。discharge with PACK 55.1A, note the battery output port voltage wave figure with oscilloscope, read out the time from voltage wave figure start to end with voltage “0”。用电子负载连接于电池输出端上,在电池PACK以大于过流保护电流值的电流放电,用示波器记录电池输出端的电压波形,读出电压从波形开始到电压突变为零所经历的时间。11Over Discharge Protection过放保护恢复充电恢复The battery PA
23、CK output less than 39 V, please promptly to the battery PACK charge。电池PACK输出小于39V时,请及时对电池PACK充电。12Charging Temperature Protection充电温度保护455Set according to national standard or products requirements 根据国标或产品要求设定充电恢复温度Charging Temperature Protection Release405Set according to national standard or prod
24、ucts requirements 根据国标或产品要求设定放电温度保护Discharging Temperature Protection655Set according to national standard or products requirements 根据国标或产品要求设定放电恢复温度Discharging Temperature Protection Release555Set according to national standard or products requirements 根据国标或产品要求设定13Dimension外形尺寸Length:长度197.562mmVe
25、rnier caliper游标卡尺Width: 宽度119.062mmThick:厚度167.032mm14Discharge TemperatureCharacteristics放电温度特性The ratio between discharge capacity and charge capacity should be not less than the following value.放电容量与充电容量的比值应大于或等于下表数值At 205 discharge the battery with the current of 2A to the cutoff voltage and rec
26、ord charge capacity。 Store the battery at the following temperature for 2h and discharge the battery with 2A to the cutoff voltage。在(205 C)条件下,以2A恒流放电至电池不能放电后,完全充电,记录充电容量,将充满电的电池在下表所列的温度条件下恒温2小时,以2A恒流放电至电池不能放电止。Discharge Current放电电流Discharge Temperature放电温度20 C0 C25 C55 C2A6080%100%95%15Weight重量(g)E
27、lectronic scale电子秤16Operating Temperature工作温度Charge: :0 to 45/4585%RH充电:0 45/4585RHDischarge: -20 to60/4585%RH放电:-2060/4585RHTemperature & Humidity Instruments温湿度计17Storage Temperature储存温度1 month: 20 to 55 一个月:20553 month: -20 to 45 三个月:-2045Over one year:-5 to 30 一年以上:530、4585RH6、Battery Pack Relia
28、bility Testing / 电池组可靠性试验6. 1 Testing Condition (Unless Special Requirements)测试条件(除非特别规定)Atmosphere Pressure: 86106kPa大气压力: 86106kPaAll testing under full capacity(54.6055.9V )测试项目在充满电状态下进行(54。6-55.9V )6.2 Reliability Test/电池组可靠性试验No.序号Item项目Testing Conditions and Method测试方法及条件Standard标准1Free Fall T
29、esting自由跌落试验Fall the battery freely from a height of 1m (minimum height) onto an 18mm thickness board placed on the cement floor. The test is to be carried out on six directions (x, y, z axes)。将充满电的电池PACK从1。0m的高度上跌落到放置在水泥地面上的18mm厚的硬木板上,每面跌落1次,6个面都要跌落。The appearance of battery should not leakage, bre
30、ak or explosion电池外观不开裂,电性能正常。内部电芯不破裂、不起火;固定可靠。2Vibration Testing振动试验Fix a charged battery on a vibrating table, vibrate it for 90 minutes in three mutually perpendicular directions at the 0.8mm resonance。 The frequency is to be varied at the rate of 1Hz/min between 10 and 55 hertz。将充满电的电池固定在振动平台上,在三
31、个相互垂直的方向按振幅0。8mm的谐振形式进行振动, 频率在1055HZ以1Hz/min的速率变化,往复振动30分钟.The appearance of battery should not leakage, break or explosion电池外观不开裂,电性能正常。内部电芯不破裂、不起火;固定可靠。3High Temperature高温性能A charged battery is placed in an oven for 2 hours at 552C, then discharged at a 0。5C current to the termination voltage.在 55
32、2 C条件下,将标准充电后的电芯放入高温箱中2h 后,再以1C 电流放电至终止电压.Discharge 85 percent of the original capacity.可放出初始容85%。4Low Temperature低温性能A charged battery is placed in a thermal chamber for 2 hours at -10C2C; then discharged at 0。1C to the termination voltage.在102 C条件下,将标准充电后的电芯放入低温箱中 2h后,再以0。2C 电流放电至终止电压。Discharge mo
33、re than 70 percent of the original capacity.可放出初始容量的70% (10 C)以上。5Constant Humidity & Temperature Testing恒定湿热试验Place a full charged battery under the environments of 40 C and 90% 95%RH for 48 hours。 And keep it in the room temperature for 2 hours. Then discharge it at the current of 1C to the cut-of
34、f voltage.将充满电的电池在40 C、相对湿度90%95%的环境中放置48小时后,在室温205 C放置2小时。以1C电流放电到电池不能放电。The battery should be no remarkable breakage, distortion。 Discharge time should not less than 36mins电池外观应无变形、爆裂,放电时间应不低于36分钟。6High Low Temperature Storage高低温贮存lace a full charged battery in a oven with 552 C for2 hours, then k
35、eep it under 205 C for 4hrs, then place it in a oven with 202 C for 2 hours, then keep for 4 hours under 205 C, cycle as high temperature-normal temperature-low temperature-normal temperaturehigh temperature for 10 times电池充满电后,将电池放入552 C的高温箱中恒温2小时,再在环境温度205 C下放置4小时,然后放入202 C的低温箱中恒温2小时,再在环境温度205 C下放置
36、4小时,继续按高温常温低温-常温高温循环10次.The battery should be no remarkable breakage, distortion。 And charge/discharge normally电池外观无变形或爆裂现象,电池充放电正常.7Humidityand heat test湿度和热度测试A charged battery is placed in a box for 48 hours where the temperature is 402C and the relative humidity is 90%95% ;将标准充电后的电芯放入温度为402 C,相对
37、湿度为 90%95的箱子中,保持48h.No explosion,no fire无爆炸、无起火8Cycle Life循环寿命Discharge it with the current of 0.5C to the cut-off voltage, and store it for 15min。Charge a battery with the current of 0.5C , then keep the voltage and current constant and continue to charge it until completed . After storing the batt
38、ery for 15min。 The test is to be conducted as per the above cycles. The cycle should be 300 times。 At the 301 times discharge capacity should not be less than 8320mAh with 0。5C以0.5C电流恒流放电至电池不能放电止,再以标准电流将其充电到规定限制电压,静止15分钟,以0.5C电流恒流放电至电池不能放电止,放电结束后,静止15分钟,再进行下次充放电循环,直至300次循环。第301次电池以0。5C电流恒流放电容量8320mA
39、h。Discharge Capacity8320mAh放电容量8320mAh9Heat shock热冲击The cell is placed in a thermal chamber。 Temperature is raised to 1202C at the rate of (52C)/min and held for 10 minutes, then cooled to room temperature at the rate of 52C/min。电池置于热箱中,温度以(52度)/min的速率升至1202度并保温10min,再以52度/min的速度降至室温.No explosion,no
40、 fire无爆炸、无起火10Charge Retention电荷保持能力At 205 completely charge and store it for 28days, and then discharge it with 0.5C to the cut-off voltage.完全充电后在环境温度为205的条件下,储存28天,然后进行0.5C恒流放电至电池不能放电止.remain capacity8840mAh剩余容量8840mAh7、Battery Pack Security Testing / 电池组安全性试验No.序号Item项目Testing Conditions and Methods 测试方法及条件 Standard标准1Over-charge过充电After standard charging, the cell is conducted for 8 hours while the constant voltage is held at 65V and standard charging current flow