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1、 精精 品品 文文 档档 下下 载载 最新资料,最新资料,word 文档,可以自由编辑!文档,可以自由编辑!【本页是封面,下载后可以删除【本页是封面,下载后可以删除!】沙特 SABIC PCQ-2 罐区项目 Saudi Arabia PCQ-2 Project 土建安装工程 Civil Installation engineering 屋面防水施工方案 InstallationInstallation SchemeScheme O Of f Roof Waterproofing SystemRoof Waterproofing System 编号(NO.):07ST-B10-001 编制单位(

2、Compiled By):MCC5 Project Department 编制日期(Compiled Date):2015.6 用心铸造世界 项目经理部 Project Manager DepartmentProject Manager Department 施工方案(施工方案(组织设计组织设计、安全专项方案、常规技术方案)、安全专项方案、常规技术方案)审批页审批页(一)(一)Construction schemeConstruction scheme(Organization DesignOrganization Design、Specific safety planSpecific saf

3、ety plan、Technical Technical schemescheme)Viewed PageViewed Page(1 1)工程名称 Project Name 沙特 SABIC PCQ-2 罐区项目土建安装工程 Saudi Arabic Sabic PCQ-2 Project 方案名称 Scheme Name 屋面防水卷材施工方案 Installation scheme of roof waterproofing system 编制单位 Compiled Unit 五冶沙特化学储罐项目部 MCC5 PCQ-2 Project Department 编制人 Compiled by

4、签名(Signature):编制时间(Date):审核(Examine and Verify)工 程 Engineering department 技 术Technical Department 安 全 Safety Control 质 量 Quality Control 意见 Comment:签名 Signature:日期 Date:意见 Comment:签名 Signature:日期 Date:意见 Comment:签名 Signature:日期 Date:意见 Comment:签名 Signature:日期 Date:项目总工Project engineer 意见 Comment:签名

5、Signature:日期 Date:项目经理 Project manager 意见 Comment:签名 Signature:日期 Date:用心铸造世界 施工方案审核意见施工方案审核意见 Audit Comments Audit Comments o of Construction Schemef Construction Scheme 工程名称 Project Name 沙特 SABIC PCQ-2 罐区项目土建安装工程 Saudi Arabic Sabic PCQ-2 Project 方案名称 Scheme Name 屋面防水卷材施工方案 Construction Scheme of R

6、oof waterproof System 审核单位 Audit Unit 审核版次 Audit edition 一审 First time 二审 Second time 三审 Third time 技术部门审核结论:Technical department Audit Conclusion 通过 Approved 修 改 后 通 过 Approved with comments 重新编制报审 Renew and Submittal 审核意见 Audit Comments:质 量 部 门 审 核 结 论Quality Control Audit conclusion:通过 Approved 修

7、 改 后 通 过 Approved with comments 重新编制报审 Renew and Submittal 审核意见 Audit Comments:安 全 部 门 审 核 结 论Safety Control audit conclusion:通过 Approved 修改后通过 Approved With comments 重新编制报审 Renew and Submittal 审核意见 Audit Comments:工 程 部 门 审 核 结 论Engineering department audit conclusion:通过 Approved 修 改 后 通 过 Approved

8、with comments 重新编制报审 Renew and Submittal 审核意见 Audit Comments:物 资 部 门 审 核 结 论Materials department audit conclusion:通过 Approved 修 改 后 通 过 Approved 审核意见 Audit Comments:用心铸造世界 with comments 重新编制报审 Renew and Submittal 专家组审核结论 Export Group Audit Conclusion:通过 Approved 修 改 后 通 过 Approved with Comment 重新编制报

9、审 Renew and Submittal 审核意见 Audit Comments:审核结论 Audit conclusion:通过 Approved 修改后通过 Approved with comments 重新编制报审 Renew and Submittal 用心铸造世界 施工方案审核意见施工方案审核意见修改回复修改回复 工程名称 沙特 SABIC PCQ-2 罐区项目土建安装工程 方案名称 管道包封施工方案 方案编制(修改)单位 五冶沙特化学储罐项目部 修改人 项目技术负责人 时间 技术部门意见修改回复:质量部门意见修改回复:安全部门意见修改回复:工程部门意见修改回复:物资部门意见修改回

10、复:专家组意见修改回复:用心铸造世界 施工方案报审施工方案报审信息信息表表 Information Schedule for Application of Construction scheme Information Schedule for Application of Construction scheme 工程名称 Project Name 沙特 SABIC PCQ-2 罐区项目土建安装工程 Saudi Arabic Sabic PCQ-2 Project 项目部名称 Project Department 五冶沙特化学储罐项目部 MCC5 PCQ-2 Project Departmen

11、t 项目总工 Project engineer 报审单位 Submitted Unit 五冶沙特化学储罐项目部 MCC5 PCQ-2 Project Department 合同主体 Contractor 中国五冶集团China national chemical engineering corporation;编制人职称 Position of compiler 技术员;助工;工程师;高工 编制人 Compiler:分包模式 Contract model 专 业 分 包 Professional sub-contract ;劳 务 分 包 labor sub-contract;其他 other

12、s:报审资料 Document transmittal 方案封面 Scheme Cover;方案文本 Scheme Content;报审单位审核意见 Audit conclusion of audit unit;审批签字页Signature page;专业分包单位审批签字盖章页 Professional sub-contract signature and stamp;其他 Others:方案名称 Scheme name 屋面防水施工方案 Construction Scheme of Roof waterproof System 方案类别 Scheme type 施工组织设计 Construc

13、tion organization design;一般专项施工方案 General professional construction scheme;重大专项施工方案 Important professional construction scheme;特种设备施工方案 Specific equipment construction scheme;其他 others:报审说明Submitted Profile 沙特槽罐项目,仪表楼、电气室、废品库屋面进行卷材防水,我们将从基层清理开始,到铺贴防水卷材,再到闭水试验,详见图纸和施工方案。Saudi arabic PCQ-2 Project,We

14、will adopt membrane waterproof roof for RIB、Distribution Substation and hazardous waste storage building,We will clean the basement first,then adhesiving the waterproof,at last leakage test for the roof.Details see the drawing and construction scheme as follow。技术负责人 Technical director(签字 signature):

15、报审单位经办人Submitted Agent 报审时间 Submitted date 计划开工时间 Starting Date 注:报公司审批时,此页随报,报审资料必须齐全。选项可在相应里打,选择其他,需注明具体内 容。报审单位为二级公司或 A 类项目部,报审时间为全部报审资料准备齐全,报到公司技术中心审核的时间,计划开工时间为方案中施工内容计划开始施工的时间,不得早于报审时间。用心铸造世界 Note:This page should be submitted for approval and the document should be ready when submitting to th

16、e company for approval,Every item you can choose and mark“”in“”,If you choose“others”,You should write the comments。Submitted unit should be secondary enterprise or Type“A”project department,Date of Submitting for approval is when you give all relative documents to the Technical center of company fo

17、r inspection。The date of starting work is when we plan to start the installation in the construction scheme,at the same time it should be late than submitting。用心铸造世界 目录目录 CONTENTS 1.0 范围范围 SCOPE 1 2.0 目的目的 PURPOSE 1 3.0 职责职责 RESPONSIBILITY 1 4.0 参考参考 REFERENCE 1 5.0 资源资源 RESOURCE 2 6.0 施工准备施工准备 INST

18、ALLATION PREPARATION 2 7.0 施工工艺施工工艺 INSTALLATION TECHNOLOGY PROCESS 4 8.0 喷火枪安全喷火枪安全 GAS TORCHING SAFETY 5 9.0 质量控制质量控制 QUALITY CONTROL 6 10.0 附件附件 ATTACHMENT 6 用心铸造世界 1.0 范围范围 SCOPE 本方案工作范围为仪表楼、配电室、废品库屋顶防水方案。Installation scheme of waterproof roof system for RIB、Distribution substation and hazardous

19、 waste storage building。2.0 目的目的 PURPOSE 本方案目的为确保工作根据 Sabic 标准进行,满足合同、规范要求。The purpose of this scheme is ensuring that every work should be according to standards of Sabic、contract and specification。业主业主O Ownerwner:SABICSABIC 总包总包C Contractorontractor:CNCECCNCEC 分包分包S Subub-contractorcontractor:MCCM

20、CC 3.0 职责职责 RESPONSIBILITY Site Construction Manager:施工经理 a.Preparation of the method statement for this work.编写方案 b.Notification to QA/QC for inspection.通知 QC 来验收 c.Training for Supervisors,Foremen and staffs 训练主管、工头与员工 d.Execution of safety precaution according to the Job Safety Analysis 根据 JSA 执行

21、安全防护工作 e.Coordination and scheduling work considering this roof waterproofing work.协调与规划工作 3.1 Field QA/QC Manager:QC 经理经理 a.Inspection and testing.验收 b.Preparation and maintenance of inspection and test record.保存验收与测试记录。c.Notification to Client for inspection of forms and issuance of RFI.The determ

22、ination of the work to be applied,in conjunction with Client-QC.发 RFI 通知业主验收,确保工作按业主要求实施。d.If rectification is required to act execute any instruction regarding rectification this may be issued by client.必要时进行整改。3.2 Civil Site Engineer:土建现场工程师土建现场工程师 a.Control of workers on site.管理工人 b.Preparation o

23、f Roof Waterproofing work.准备工作 c.Ensure safe work conditions.保证安全工作环境 d.Follow procedure step by step.遵守流程 3.3 HSE Manager:安全经理安全经理 a.Preparation of JSA for each kinds of work activity.编制 JSA b.Ensure all HSE requirements are complied with project requirements.确保符合安全要求。c.Checking potential hazards a

24、nd request corrective action to all personnel who are exposed to hazardous working condition during concrete repair work.检查潜在危险 4.0 参考参考 REFERENCE 用心铸造世界 4.1 IFC drawings 图纸图纸 00-A-0107 detail R-2 4.2 SABIC Engineering Standard Sabic 标准标准 4.3 Manufacturer Standard Procedures 制造商标准程序制造商标准程序 5.0 资源资源

25、RESOURCE 5.1 Materials:材料材料 a.Bitumat Membrane Roll“Bitumat”防水卷材 b.Bitumen Primer 沥青底漆 d.Thermal Insulation 保温板 e.Separation Layer 隔离层 f.Cement mortar 水泥砂浆 g.C20 fine concrete C20 细石砼 5.2 Preparation Tools:准备工具准备工具 a.Stiff brush broom 硬毛刷 b.Metal scrapers 金属刮刀 5.3 Application Tools:实施工具实施工具 a.Propan

26、e gas cylinder 丙烷 b.Gas torch 喷枪 c.Cutting knife 割刀 d.Tape measure 卷尺 e.Straight edge“T”square T 型直角尺 f.tower 滚筒刷 g.gloves 手套 5.4 Protective:防护防护 a.Protective overall 全面保护 b.Good quality gloves 手套 c.Safety glass,helmet and shoes 防护眼镜,头盔和鞋子 6.0 施工准备施工准备 INSTALLATION PREPARATION 6.1Construction drawin

27、g 施工图纸施工图纸 Every item shall be according to the construction drawings,standards of Sabic and manufactures written instruction and applied recommendations and Technical Data Sheets(TDS)每项工作展开应根据施工图纸、Sabic 标准及厂家产品说明、运用推荐和材料技术表。Construction drawing No.00-A-0107 detail R-2;施工图纸编号 Standard of Sabic No.A0

28、4-S02 Engineering Standard;Sabic 标准编号 用心铸造世界 6.2 Substrate Surface Preparation 屋面处理屋面处理 Proper preparation to the substrate surface is essential for optimum long term waterproofing.为保持长期防水性能,屋面应进行适当处理。6.2.1 Substrate shall be cleaned of dust,debris,moisture and other substances detrimental to roofin

29、g installation,sharp projections shall be removed。对基层上的灰尘、碎片、水和尖锐部位等影响屋面铺贴的因素进行清理。6.2.2 Cants strip 50mmx50mm cement mortar shall be installed at the instersection of horizontal and vertical substrates and smooth surface with mason trowel 50mmx50mm。屋面阴阳角抹 50mmx50mm 水泥砂浆倒角。6.2.3 All surfaces to be wa

30、terproofed must be structurally sound,clean,dry and free of all surface contamination including form release agents,curing compounds,concrete finishing aids and all other forms of surface contamination.所有表面应坚固、清洁、干燥,无污染。6.2.4 Any surface sharp objects or edges are to be either removed or smooth cove

31、red over with a suitable mortar,and finished to the satisfaction of the Supervising Engineer.移除锐角或用砂浆抹平。6.2.5 All substrate surfaces to receive the new membrane,shall be smooth and free from irregularities.The substrate surface is considered acceptable if no deflection greater than 10 mm is found un

32、der a 2 m rule,in any direction,and no deflection greater than 3 mm under a rule of 0.20 m length.所有表面应光滑,无不规则形状,任何方向 2m 内高低差小于 10mm。用心铸造世界 7.0 施工工艺施工工艺 INSTALLATION TECHNOLOGY PROCESS Substrate preparationAdditional layer of water-proofing feltRoof membrane installationHot-melt sealing lapsleakage

33、testRoof insulation300*300*50THK cement light weight tile 基层清理铺贴附加层铺贴卷材热熔封边闭水试验铺保温板隔离层铺水泥砖 7.1 Substrate Preparation 基层准备 Before installation of modified bituminous membrane roofing,substrate shall be inspected and approved by QC。卷材铺贴前,基层应被 QC 检查认可。7.2 Additional layer felt 铺附加层 According to standar

34、ds and specification prior to installing the additional modified bituminous membrane layer for cant strips of parapet wall、roofing drain、equipment basement etc。根据标准和规范,首先为各阴阳角铺贴附加层。7.3 Roof membrane installation 铺屋面卷材 Modified bituminous membrane shall be installed over area to receive roof,extended

35、 over and terminate beyond cants。Two plies of modified bituminous membrane,consisting of a base ply and a finish ply,shall be installed,starting at the low point of system。Each layer is installed by torch welding method,loose-laid or fully bonded to substrate。When loose-laid,only overlaps are bonded

36、 together。卷材铺贴面积应大于屋面面积,需延伸至倒角以上。两层防水卷材铺贴,应从最低点往最高点铺贴,采用热熔法铺贴,对于第一层卷材,铺贴时我们只需焊好搭接部位。7.4 Hot-melt sealing laps 热熔封边 Laps shall be staggered,side and end laps shall be hot-melt and completely sealed by rolling,leaving no voids。搭接错开,纵横向搭接采用热熔搭接,挤压密实无空鼓。7.5 leakage test 闭水试验 According to standards and s

37、pecification,roof shall be filled with water,the depth of water shall be higher than roofing highest point 2cm,maintained 24hours。Interior of the building shall be inspected for leaks during and after the test。leaks,if any,shall be repaired and the test repeated until no leakage is found。根据规范标准,屋面应进

38、行 24 小时闭水试验,水深应高于屋面最高点 2cm,在闭水测试期间检查室内是否渗漏,如果有,立即返修在做闭水试验直到不漏为止。7.6 Roof insulation 屋面保温层 Extruded polystyrene board shall be loosely laid over modified bituminous membrane,with long joints of 用心铸造世界 insulation in continuous straight lines and with end joints staggered between rows,abutting edges an

39、d ends between boards。Bottom drain channels shall be installed toward roof drains and scuppers。屋面保温板应松散布置,保温板接缝纵横向错开,板底所有管道施工完成。7.7 300*300*50THK cement light weight tile 300*300*50THK cement light weight tile shall be installed according to drawing,standard and manufactures written instruction。300*

40、300*50 的水泥砖按照图纸规范和厂家说明进行安装。8.0 喷火枪安全喷火枪安全 GAS TORCH SAFETY The following general procedures should be followed whenever torches are used:喷火枪使用应遵守以下流程:7.1 Torch-applied membranes are not classified as dangerous goods,however during the installation process,care must be exercised when working with an

41、open flame.喷火铺贴的防水膜不是危险物品,但在铺贴过程中,要注意明火危险。7.2 Torching equipment should be in good working condition.喷火设备应状态良好。7.3 Hand-held torches and torching trollies should have an adjustable pilot light and an adjustable valve that controls flame size.手持喷火枪应可调火焰大小。7.4 Keep cylinders fastened securely in an up

42、right position when being stored or transported,and be sure the container valve is closed with safety cap or collar in place.存放和运输气瓶时,将其牢固绑在竖直位置,确保阀门关闭,确保有瓶帽。7.5 Cylinders should not be dropped or allowed to strike each other and should be checked before each use for rust and dents.钢瓶不应该丢弃或互相碰撞,使用检查

43、是否有锈蚀和凹痕。7.6 Cylinders should be moved by means of a hand truck.If absolutely necessary to move them by hand,roll them on the bottom edge,never drag them.钢瓶应该由手推车的方式移动。如果有必要手动,滚动其底部边缘,不要拖动。7.7 When in doubt,always assume that cylinders are full and handle them accordingly.如不确定,始终假设气瓶是满的。7.8 The hose

44、 between the torch and the fuel tank should be at least 25 inches long and have the Underwriters Laboratory(UL)approval 气瓶与喷火枪之间软管应至少为 25 英寸长,并具有保险商实验室(UL)的批准 7.9 Check hose prior to use for cleanliness,cuts,cracks,or worn places.Replace immediately if any of 用心铸造世界 these are present.使用前检查软管是否清洁,有割伤

45、,裂痕,或磨损的地方。若有则立即更换,7.10 The pressure regulator and pressure gauge allow for an even flow of gas and should also have the UL approval.压力调节器和压力计也应具有 UL 认证。7.11 Tanks should be sized to meet the requirements of the burner equipment.气瓶的尺寸应以满足燃烧设备的要求。7.12 A lit torch should never be left unattended.点燃的喷火

46、枪不得无人看管。7.13 All combustibles should be properly disposed.所有可燃物应妥善丢弃 7.14 Do not use open flame directly on highly combustible material.Follow all site,and regulatory fire codes.不要直接对高度可燃材料使用明火。遵守所有的现场,监管消防规范。7.15 At the end of the day,turn off the torch,then the tanks,and then bleed the line of exc

47、ess gas.工作结束后,熄灭喷火枪,关掉气瓶,然后放空多余气体。7.16 The foreman should perform at least a one-hour fire watch.工头应该进行至少一个小时的消防值班。8.0 质量控制质量控制 QUALITY CONTROL 8.1 A request for Inspection(RFI)shall be issued to Client/Company before installation of roof waterproofing system.QA/QC Manager shall inspect concrete scr

48、eed to record quality and condition of the concrete surfaces.铺贴前,给业主发 RFI,QC 经理应检查砼表面并记录抹平质量。8.2 Application shall be done as mentioned in the Section 6.0 above.根据 6.0 节进行铺贴 8.3 All completed works shall be inspected again by Client/QC Section prior to the next succeeding work to continue and completed work as well.所有工作由业主QC检查,然后进行下到工序。9.0 附件附件 ATTACHMENT 9.1 Attachment 1(附件 1):Drawing 00-A-0107 detail R-2。用心铸造世界 9.2 Attachment 2(附件 2):Standards of Sabic 9.3 Attachment 3(附件3):Manufacturer Standard Procedures 精品精品 word 文档可以编辑(本页是封面)文档可以编辑(本页是封面)【最新资料【最新资料 Word 版版 可自由编辑!可自由编辑!】用心铸造世界

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