上海世博会西班牙馆钢结构防火涂料与面漆样板工程涂装报告.doc

2010年上海世博会-西班牙馆钢结构防火涂料与面漆样板工程涂装报告目 录一、工程概况与要求2二、样板材料选用与技术参数3三、施工工艺与步骤3四、施工小结与建议6五、施工过程与质量检测照片6六、附件防腐防火资料86.1、底漆环氧磷酸锌86.2、1小时防火检测报告96.3、2小时防火检测报告146.4、面漆丙烯酸聚氨脂19七、钢结构防火涂料工程业绩表20. GENERAL AND REQUIREMENTS31. MATERIAL SELECTION AND TECHNICAL PARAMETERS32. CONSTRUCTION TECHNOLOGY PROCESS32. BRIEF SUMMARY OF THE TRIAL35. PICTURES OF THE TRIAL35. APPENDIX - ANTICORROSIVE/FIREPROOFING DATA376.1 Primer - Epoxy Zinc Phosphate Primer376.2 1hour Fireproof Test Report386.3 2hour Fireproof Test Report436.4 Top Coating - Acrylic Polyurethane Coating48.Experience List49样板涂装报告一、工程概况与要求1. 项目名称：2010年上海世博会-西班牙馆2. 施工内容：钢结构防火涂料与面漆涂装3. 技术要求：序号涂装要求设计值备注1表面净化处理无油、干燥车间完成2抛丸喷砂除锈Sa2.5车间完成3环氧磷酸锌 底漆50m（150）车间完成4承重钢梁 防火涂料1小时现场完成承重钢柱 防火涂料2小时现场完成5丙烯酸聚氨脂 面漆100m（250）现场完成4. 样板涂装要求： 实验面积：2根梁，1根柱 约2 涂装要求：防火涂料（1小时）+ 面漆（1种颜色） 二、样板材料选用与技术参数序号涂装系统材料名称生产厂家规格型号耐火极限膜厚度检验报告备注1环氧磷酸锌底漆上海门普来新材料实业有限公司H62-30150mNo：20090417-5工厂已涂装2超薄型防火涂料四川天府防火材料有限公司SCB1小时0.61mmNo：200630221做样板SCB (NCB)2小时1.83mmNo：200730230未做样板3丙烯酸聚氨脂面漆阿克苏诺贝尔防护涂料（苏州）有限公司Interthane870Ral 9002250m做样板（1种色）三、施工工艺与步骤 1. 表面预处理 用修复表面原底漆损坏部分 用压缩空气和干净的刷子清除表面灰尘等杂物 2. 工作环境记录与一般要求比对环境温度约26要求：535相对湿度约65%要求：85%施工时间3天要求：不少于7天 3. 样板施工流程构件表面修复与清理防火涂料喷涂第二道防火涂料喷涂第一道构件表面未喷涂区域保护防火涂料开桶搅拌均匀 测量膜厚 未达到厚度区域 再补一道面漆喷涂第二道面漆喷涂第一道 4. 防火涂层厚度施工记录（单位：mm）12345678910备注第一道0.450.460.440.480.470.470.450.420.430.48第二道1.011.021.001.051.021.021.000.890.900.99第三道1.101.12修补参加人员： 项目负责人：王军本、袁金晨 施工人员：许瑞华、刘金水大面积涂装工艺及质量保证措施编号涂装工艺工艺措施1涂装方法本工程防腐施工拟采取无气喷涂和刷涂相结合的方式3涂装顺序按设计要求的顺序进行施工。即先涂底漆、再涂防火涂料、最后涂面漆。 按设计要求准备油漆、出具合格证学习操作规程和质量标准学习图纸和技术资料喷 瓦 除 锈准备工作克服上道工序弊病的补救措施技术交底书 面 交 底操作人员参加中 间 抽 查自 查施 工涂装时，按涂料要求相对湿润度施工涂装后4小时内防雨淋油漆质量证明隐藏验收记录自 检 记 录安装焊缝及摩擦面外应留出3050mm不涂控制涂膜厚度不得任意稀释防止灰尘污染控制设计要求涂刷执行验评标准质量评定记录施 工 记 录资 料 整 理不合格的处理清理现场、文明施工质量评定四、施工小结与建议 1. 我司拥有15年的施工团队，并具有建设和交通委员会颁发的施工资质，能够胜任此项涂装工程。 2. 虽然国产型防火涂料的材质相对较粗，但只要施工精细，绝对能够达到国家标准及消防要求，最终整体效果也不错。 3. 在整个工程实际施工过程中，在总包单位协调配合下，进行有效的交叉施工作业。一方面，会增加每道涂层的干燥间隔时间，使每道涂层干燥完全，避免涂层表面气孔产生，会大大提高涂层表面的美观度。另一方面，完全能保证整个施工进度要求。 4. 建议在涂料施工过程进一步协调兄弟施工单位与组织详尽的计划，避免涂层表面的损坏，保证涂层完成后的美观效果。五、施工过程与质量检测照片喷涂施工涂层厚度检测六、附件防腐防火资料6.1、底漆环氧磷酸锌6.2、1小时防火检测报告6.3、2小时防火检测报告6.4、面漆丙烯酸聚氨脂Coatings for Shanghai 2010 EXPO - Spanish Pavilion Steel Structure Sample Painting ReportAnhui Fuhuang Steel Structure Co.,LtdJun 8th, 2009Contents. GENERAL AND REQUIREMENTS31. MATERIAL SELECTION AND TECHNICAL PARAMETERS32. CONSTRUCTION TECHNOLOGY PROCESS32. BRIEF SUMMARY OF THE TRIAL35. PICTURES OF THE TRIAL35. APPENDIX - ANTICORROSIVE/FIREPROOFING DATASample Painting Report. GENERAL AND REQUIREMENTS1. Project: Spanish Pavilion Shanghai 2010 EXPO2. Content: Fireproofing coating and finish coating application for steel structure3. Technical Requirements:No.RequirementsDesign ValueRemarks1Surface PreparationDry and oil freeFinish at workshop2SandblastingSa2.5Finish at workshop3Epoxy Zinc Phosphate Primer50m (150)Finish at workshop4Fireproofing Coating: Steel Girder1hourFinish on siteFireproofing Coating: Steel Column2hoursFinish on site5Acrylic Polyurethane Finish Coating100m (250)Finish on site4. Sample Application Requirements: Test Area: 2 beams, 1 column, about 2 m2 Requirements: Fireproofing Coating(1h) + Finish Coating(1 color) . MATERIAL SELECTION AND TECHNICAL PARAMETERSNo.MaterialManu-facturerModelSpecifi-cationsFireRatingFilmThicknessInspectionReportRemarks1Epoxy Zinc Phosphate PrimerShanghai Mample New Material Industial Co.,Ltd H62-30150mNo：20090417-5Application in factory2Ultra-thin Fireproofing CoatingSiChuan TianFu Fire Material Co.,LtdSCB1 hour0.61mmNo：200630221Make SampleSCB (NCB)2 hour1.83mmNo：200730230No Sa3Acrylic Polyurethane Finish Coatinginternational250mMake Sample (1 Color). CONSTRUCTION TECHNOLOGY PROCESS 1. Surface Preparation Repair the damaged primer Clean the surface with compressed air and bursh. 2. Weather Condition And General RequirementsAmbient TemperatureAbout 26Require: 535Relative HumidityAbout 65%Require: 85%Construction Time3 daysRequire: no less than 7 days 3. Construction ProcessSurface cleaning and repairingUnsprayed area protectionMix fireproofing coatingSpraying 1st coat fireproofing coatingSpraying 2nd coat fireproofing coating Thickness detection Unqualified area patching one more coatSpraying 1st coat finish coatingSpraying 2nd coat finish coating 4. Fireproofing Coating Film Thickness Record (mm)12345678910Rmarks1st coat0.450.460.440.480.470.470.450.420.430.482nd coat1.011.021.001.051.021.021.000.890.900.993rd coat1.101.12RepairAttended Person: Project Leader: Mr.Wang Junben Mr.Yuan Jinchen Applicator: Mr.Xu Ruihua Mr.Liu JinshuiLarge Area Application Process And Quality ControlNo.Application ProcessProcess Measures1Application MethodProject anticorrosive treatment will use airless spraying combine with brushing.3Application ProcedureApplication will according to design requirements: primer, fireproofing coating and finish coating.Coating Preparation And QualificationRegulation StudyTechnical Info StudySandblastingPreparationOvercome The Defects Of Last Procedure弊病的补救措施Disclosure Technical DisclosureApplicator AttendedSpot CheckSelf-TestApplicationApplication According To Coating RH RequirementRain-proof After ApplicaitonCoating CertificationConceal Inspection RecordSelf-Test RecordWelds And Friction Surface Leave 30-50mm UnpaintedFilm Thickness ControlDo Not Dilution ArbitraryDust ProtectionApplication Inspection/Evaluation StandardQuality Evaluation RecordConstruction RecordDate CollatingDefective TreatmentClearance Of SiteQualityEvaluation. BRIEF SUMMARY OF THE TRIAL 1. Our company have over 10 years experience construction team, and have the certification issued by the Construction and Communications Commission qualify for this project. 2. Although the domestic fireproofing coating is relatively inferior, but with serious application, it can meet the requirements and national standards. The superiority of our product is attractive in price and quality, and good overall appearance. 3. During the entire construction process, with the coordinate of general contractor, we can interactive construction efficiently. In this way, each coat will dry completely to avoid air hole or there defects. It will be a great improvement on the appearance and also ensure the construction schedule. 4. Suggest protecting the dry coating films carefully, otherwise, it will be damaged and contaminate, which results in bad appearance. PICTURES OF THE TRIALThe worker is spraying the coatingDetecting coating thickness . APPENDIX - ANTICORROSIVE/FIREPROOFING DATA6.1 Primer - Epoxy Zinc Phosphate PrimerProduct Quality GuarantyFormat Version Number: FM-W-15/A-1No.: 20090417-5Dispatch Date: Apr 17, 2009 Consignee: Anhui Fuhuang Steel Structure Co.,LtdProduct NameEpoxy Zinc Rich PrimerModel SpecificationsH62-30Quantity7982kgBatch No.Group A: 20090415 Group B: 20090415Production DateGroup A: 2009.04.15 Group B: 2009.04.15Test ItemIndexResultTest BaseAppearanceSmoothcoincidenceVisual inspectionViscosity (23+/-2) KU70-8076GB/T9269-1988Density Kg/L1.34-1.451.37GB/T6750-1986Fineness m/GB/T1724-1989Drying TimeSurface h/GB/TGB/T1728-1989Total h6GB/TAdhesion grade22GB/T1720-1989Impact Resistance cm5050GB/T1732-1993Flexibility mm22GB/T1731-1993Heat Resistance/GB/T1735-1989Test ConclusionsQualifiedStampSpecial Product Quality Guaranty Chop of Shanghai Mample New Material Industrial Co., Ltd.AuditWang ZhenghuaCheckLu WeipingTest6.2 1hour Fireproof Test Report6.3 2hour Fireproof Test Report6.4 Top Coating - Acrylic Polyurethane Coating