设备和设施变更管理制度.doc

设备和设施变更管理制度System for Management of Changes of Equipment and Facilities日期Date2014-05-05编制Compiled审核Approved版本VersionA/O编号No.NexionSS-022签发Issued修订/变更履历表Record of Modification/Alteration生效日期/版本Effective date/version修订内容Content of modification修订原因Cause of modification制定Compiled on：2014-5-5 版本Version：A/0首次发放First release第1次修订First Modification： 版本Version：第2次修订 Second Modification： 版本 Version：第3次修订：Third Modification： 版本 Version：第4次修订 Fourth Modification： 版本 Version：第5次修订： Fifth Modification： 版本 Version：第6次修订： Sixth Modification： 版本 Version：第7次修:Seventh Modification： 版本 Version：第8次修订：Eighth Modification： 版本 Version：第9次修订：Ninth Modification： 版本 Version：1 目的Objective 为规范本公司生产设备设施的变更管理，消除或减少由于变更而引起的潜在事故隐患，特制定本制度。This system is formulated to standardize the management of the changes in the production equipment and facilities of the Company and eliminate or reduce the potential accident threats caused by the changes. 2 范围Scope of Application本制度适用于公司生产过程中工艺技术、设备设施等永久性或暂时性的变化。This system applies to the permanent or temporary changes to the technologies, equipment and facilities in the production processes of the Company.3 职责Responsibility3.1 变更申请人负责提出书面变更申请。The applicant for a change is responsible for filing a written application.3.2 各部门负责归口部门的变更审核。The responsible units of the various departments are responsible for examining the application.3.3 总经理负责变更的审批。The general manager is responsible for approving the application.3.4 变更的审核部门负责对变更情况进行验收。The department examining the change is responsible for accepting the change effected. 4 内容Content 4.1变更分类 Categories of Change(1) 工艺技术变更包括以下内容：changes in technologies include:a.工艺参数的变更；changes in the technical parameters; b.工艺流程及操作条件的重大变更；significant changes in the technical processes and operational conditions;c.工艺设备的改进和变更；improvement and changes to the processes and equipment;d.操作规程的变更；changes in the operational procedures; (2)设备设施变更包括以内容：changes in the equipment facilities include:a.设备设施的更新改造；updating and transformation of equipment and facilities;b.安全设施的变更；replacement of the safety facilities;c.工艺设备的改进和变更；improvement and replacement of the technical equipment;d.操作规程的变更；changes in the operational procedures; (2)设备设施变更包括以内容：Replacement of the equipment and facilities include: a.设备设施的更新改造；updating and transformation of the equipment and facilities; b.安全设施的变更；replacement of the safety facilities;c.更换与原设备不同的设备或配件；the substitution of equipment or its accessories that are different from the original equipment; d.设备材料代用变更；changes in the equipment and materials used;e.临时的电气设备变更等；changes in the temporary electric equipment, etc.f.监控、测量仪表的变更；changes in the monitoring and measuring instruments;4.2 变更申请人提出变更申请，说明变更及其技术依据，并对变更的风险情况进行分析，变更申请部门负责人签字认可。The applicant for a change shall file the application for the changes, specify the change as well as its technical basis and expound the risk characteristics of the change; the application for the change must be signed and accepted by the responsible person of the department.4.3 申请变更部门将书面变更申请报至变更审核部门，审核部门负责人对变更的情况进行审核。The department applying for a change shall send the application in written form to the department examining the change and the responsible of the examining department shall examine the specifics of the changes.4.4 审核后报至分管副总处，进行变更审批。After being examined, the application shall be sent to the deputy general manager in charge of this field who will than review the application.4.5 变更审批后，变更申请部门组织相关部门进行变更的实施。After being approved, the change-applying department shall organize the relevant departments to effect the change. 4.6 变更实施前，变更的实施部门对变更实施过程进行风险分析，制定控制措施后实施变更。Before the change is effected, the department implementing the change shall analyze the risks involved in the effecting of the change and formulate the relevant control measure. 4.7 变更审核部门对变更的实施结果进行验收。The examining department shall check and accept the result of the implementation of the change. 4.8 变更的制度 System of the Change1）工艺、技术、设备设施的变更的制度 System of the changes to processes, technologies, equipment and facilitiesa. 生产部门的所有员工在日常工作中, 通过检查、了解、学习中发现的任何能够对生产的安全、稳定、高效、节能等有益的改进措施，均可向各自的主管领导提交变更申请。All staff of the production department who, through examination, understanding or study, have discovered any modification helpful to the safety, stability, efficiency and energy conservation of the production of the Company, may file the application for the modification, or change, to their supervisors. b. 相交领导收到变更申请后，应及时将变更申请递交至变更所涉及的部门领导。The relevant supervisor, after receiving the application for the change, shall transfer it to the director of the departments involved promptly.c. 各部门领导收到变更申请后，应组织相关人员对所提事项进行讨论和研究，充分分析变更的可行性性、可靠性与潜在的风险，必要时可进行适当的补充或修改，对于技术上可行、风险上可接受的变更，经生产部经理审核，总经理批准后组织实施。After receiving the application, the director of these departments shall organize the relevant personnel to discuss and study the matter, thoroughly analyze the feasibility, reliability and existing risks of the change and supplement or revise the application properly if necessary. For changes that are technically feasibly and acceptably risky and that are examined by the production manager and approved by the general manager, arrangements shall be made for their implementation. d. 对于不予采纳的变更，各车间主管要及时把不予采纳的理由反馈给变更申请人。For changes that are rejected, the supervisors of the various workshops shall inform the change applicants of the reason for rejection.2）变更的验收：凡是涉及工艺、技术的变更、设备设施的变更以及设计变更都需要进行变更验收，评价变更后的效果、影响及存在的各种风险等；Acceptance of change: any change that involves processes and technologies, the changes in equipment and facilities and the changes in design shall be subjected to a change acceptance which will assess the effect, influence and existing risks of the change;3） 由于变更而产生的各项资料均应交公司档案管理部门存档。All materials generated from the change shall be turned over to the archive management department of the Company for safekeeping. 4）公司鼓励员工在工作中通过发挥个人的主观能动性，发现问题，提出相应的变更建议；积极地学习、消化、吸收国内、国外同行业中先进的经验与技术，提出改进和优化现有工艺技术或参数或操作方法的变更意见。并对采纳的部门给予一定奖励。The company encourages its staff to give play to their subjective initiative in work to find problems and propose the suggestions for the corresponding changes; actively study, digest and absorb the advanced experiences and technologies of the industry in and outside of China, and put forward opinions to improve or optimize the current technical processes, parameters or operational methods. Certain award will be given to departments that have taken these suggestions and opinions. 5）任何员工在未得到许可的条件下，不得擅自进行任何变更，否则公司将视为违章作业，严肃处理。No personnel shall effect any change without permission, otherwise, the Company will deem it as a violating act and deal with it severely.5 相关文件 Relevant documents企业安全标准化基本规范（AQ/T9006-2010）Basic Norm for Enterprise Safe Standardization (AQ/T90062010)6相关表单 Relevant forms变更申请表（见附件1） Change Application Form (see Annex 1)变更验收表（见附件2） Change Acceptance Form (See Annex 2)附1：变更申请表变更名称所在部门申请人姓名申请时间变更说明及其技术依据：风险分析情况：部门领导意见： 签名： 年 月 日 / / 总经理意见： 签名： 年 月 日 / / 附件2变更验收表验收变更的项目变更所在部门组织验收部门日期验收组成人员姓名所属部门职务验收意见： 验收负责人签字部门审查意见签字： 总经理意见：签字7： 5771001803090012095 5790368228596330825771001803090012386 5761373997357606965771001803090013594 5780775799025155125771001803090012387 5771649826018180515771001803090012138 5721311921589183265771001803090012359 5790368223610760535771001803090012356 5761352861437917425771001803090012355 57508786970469327917088100343355274 10122994432583337917088100343355275 10186673293883200817088100343356107 10158115250150052217088100343356108 10100018005987173217088100343354295 10107419414268701717088100343356184 10187866086962880217088100343356185 10177583117408667417088100343356109 10108601437357284617088100343356110 10115220721601491617088100343355237 10102704160570270917088100343355238 10122936486142541417088100343356169 10186220440263571817088100343354928 101760654089788804