宏华钻机产品介绍.ppt

宏华钻机系列产品宏华钻机系列产品drilling rigs series.宏华集团宏华集团交流变频（交流变频（DBS）系列钻机）系列钻机 AC VFD(DBS)Rig Series1直流（直流（SCR）系列钻机）系列钻机DC(SCR)Rig Series2转盘独立驱动（转盘独立驱动（LDB）系列钻机）系列钻机RT Independently Driven(LDB)Rig Series3机械系列钻机机械系列钻机Mechanical Rig Series4拖挂（车载）钻机拖挂（车载）钻机 Truck-Mounted Rig Series5.交流变频（交流变频（DBS）系列钻机）系列钻机AC VFD(DBS)Rig Series.宏华交流变频（宏华交流变频（DBSDBS）系列钻机）系列钻机AC VFD(DBS)Rig SeriesModelDW PowerMast and Substructure Max.static hook loadPump PowerPower SupplyZJ30DBS600kW/800HP170mt/378,000lbs2800HP21000kWZJ40DBS1000kW/1340HP225mt/500,000lbs21000HP31000kWZJ50DBS1200kW/1600HP315mt/700,000lbs340mt/750,000lbs21600HP31200kWZJ70DBS2000kW/2680HP450mt/1,000,000lbs31600HP41200kWZJ90DBS3200kW/4300HP585mt/1,300,000lbs675mt/1,500,000lbs31600HP51200kWZJ120DBS4500kW900mt/2,000,000lbs32200HP51400kW.宏华第一台交流变频（DBS）钻机于2002年出厂，现已有近200台投入使用，经各油田现场使用验证，达到国内领先和与国际同步的先进水平。ThefirstHonghuaDBSrigwasdeliveredfromthefactoryin2002,andnowthereareabout200rigsdrillingworldwide.Bytheoilfieldusingvalidation,reachedthedomesticleadingandsynchronizationwiththeinternationaladvancedlevel.宏华交流变频（宏华交流变频（DBSDBS）系列钻机）系列钻机AC VFD(DBS)Rig Series.DBS钻机特点 Featuresl自动化程度高、劳动强度低。l 全数字控制，易于实现智能化。l 操作安全性高、运行经济。l 故障诊断功能强、保护功能完善。l 检修方便Highautomationdegree,lowlaborintensityFullydigitalcontrolled,easilytorealizeintelligentSafetyperformanceandeconomicaloperationPerfectdiagnosisandprotectionfunctionEasilytomaintain.DBS钻机特点 Featuresl首先，利用了交流变频驱动大范围调速、大扭矩输出和零转速输出最大扭矩的特性，适合于绞车，钻井泵、转盘或顶驱的驱动。l其二，采用了能耗制动，简化了绞车制动系统。l第三，交流电机无火花的特点更适合在钻机上的使用；l第四，交流系统具有更高的功率因数，更高的电传动效率。firstofall,theuseofacvariablefrequencydriveawiderangeofspeedregulation,largetorqueoutputandzerospeedandoutputtorquecharacteristic,suitableforthewinch,themudpump,rotarytable,ortopdrive.secondly,usedthebrakingenergy,simplifyingthedrawworksbrakesystem.third,thecharacteristicsoftheacmotornosparkismoresuitableforusedonrig;fourth,communicationsystemhashigherpowerfactorandhigherelectricaltransmissionefficiency.DBS平面布置 layout.DBSDBSDBSDBS钻机立面图钻机立面图钻机立面图钻机立面图 drill elevationdrill elevation.钻机传动图钻机传动图钻机传动图钻机传动图(70DBS)(70DBS)(70DBS)(70DBS)dridrilling machine transmission system diagram.井架底座结构井架底座结构井架底座结构井架底座结构 mast and substructure mast and substructure K形井架、弹弓式底座K type mast、slingshot type substructure.井架底座结构井架底座结构井架底座结构井架底座结构 mast and substructuremast and substructureK形井架、旋升式底座K type mast、spin up type substructure.井架底座结构井架底座结构井架底座结构井架底座结构 mast and substructuremast and substructureK形井架、箱叠式底座K type mast、box-on-box type substructure.齿轮驱动的一档单轴绞车。配套一台或多台交流电机，通过齿轮箱驱动滚筒;配套辅助驱动交流电机（选配套），用于自动送钻和应急操作，同时主电机也可实现自动送钻操作。能耗制动绞车，提升及下放速度和能量转换控制由变频调速系统控制，取消了辅助刹车系统。绞车运行控制，包括起下钻速度、大钩位置、安全保护、自动送钻、能耗制动等功能，通过电传动系统实现全数字控制。配有液压盘式刹车，用于驻车制动、紧急停车、手动送钻。配有天车防碰过卷阀。滚筒上加工有LEBUS绳槽。Asingleshaftwinchofthegeardrive.supportingoneormoreacmotor,throughthegearboxdriveroller;formacompletesetofauxiliaryacdrivemotor(matching),usedtoautomaticallysenddrillandemergencyoperation,mainmotoralsocanrealizeautomaticdrillingoperation.Energyconsumptionbrakewinch,raisingandloweringspeedandenergyconversioncontrolcontrolledbyvariablefrequencyspeedregulationsystem,cancelledtheauxiliarybrakingsystem.winchoperationcontrol,includingthetrippingspeed,hooklocation,securityprotection,automaticdrill,energyconsumptionbrakingfunctions,throughtheelectricdrivesystemtorealizefulldigitalcontrol.equippedwithahydraulicdiscbrakefortheparkingbrake,emergencystop,manualdrill.Overwindvalve,equippedwithcrowncrash-proof.therollerprocessinghasLEBUSropeslot.绞车绞车绞车绞车 drawworks.绞车绞车绞车绞车 drawworksdrawworks（JC70DBJC70DBJC70DBJC70DB）.行星驱动绞车（选配）行星驱动绞车（选配）行星驱动绞车（选配）行星驱动绞车（选配）planetary drive hoistplanetary drive hoistl结构紧凑，体积小，重量轻；l传递效率高；l盘式刹车系统采用单缸浮动常闭式制动器；l通用化程度高。不同的钻机可以用同一个行星减速器和同一型号的变频调速电机。compactstructure,smallvolume,lightweight;hightransmissionefficiency;usingsinglecylinderfloatingoftenclosedbrakediscbrakesystem;highdegreeofgeneralization.Differentdrillcanbeusedthesameplanetaryreducerandthesametypeoffrequencyconversionspeedregulatingmotor.转盘独立驱动装置 wheel independent drivel配套一台交流变电机，通过平行齿轮箱或锥齿轮箱，万向轴驱动转盘。l配大转盘惯性刹车。l转盘调速范围在0-220rpm.l具有转速精确调节，扭矩调定及保护，断电保护等功能。supportingaacmotor,byparallelgearboxorbevelgearbox,universalshaftdrivingwheel.withbigwheelinertiabrake.rotaryspeedrangefrom0-220RPM.withspeedregulationprecision,torquesettingandprotection,power-offprotection,andotherfunctions.钻井泵传动装置钻井泵传动装置 drilling pump drive gearl采用1台或2台交流变频电机为动力，通过联组窄V带驱动钻井泵；l泵组及传动装置为一个运输单元，通过对交频驱动系统驱动钻井泵，可实现泵压调定和保护。l实现无级调速;l设置抗剪安全阀和空气包，安全可靠;l完善的冷却系统和润滑系统。use1or2acfrequencyconversionmotorasthepower,throughthetransmittenarrowv-beltdrivedrillingpump;pumpsandtransmissiondeviceforatransportunit,basedonthealternatingfrequencydrivesystemdrivendrillingpump,pumppressureadjustmentandprotectioncanberealized.realizesteplessspeedregulation;setshearreliefvalveandtheairbag,safeandreliable;perfectcoolingsystemandlubricationsystem.固控系统固控系统 mud circulating systeml采用四级净化系统，可根据用户特殊要求设计。l配套配浆、加重、剪切处理系统。l配套电子式液位系统，在司控室显示液位，并可对井涌或泥浆漏失报警。thelevel4purificationsystem,candesignaccordingtocustomersspecialrequirements.supportingproportioning,aggravating,shearprocessingsystem.supportingelectronicliquidlevelsystem,inthecontrolroomaccordingtoliquidlevel,andcantokickormudlossreporttothepolice.l配套2台或多台发电机组和发电房。l发电房内集成气源系统设备。l对于有工业电网的地区，可也配套工业电压电网接入装置。formacompletesetoftwoormoregeneratorsandgeneratorroom.powerintegratedairsystemequipmentinsidetheroom.withindustrialpowergridoftheregion,butalsosupportingtheindustrialvoltagepowergridaccessdevice.动力系统动力系统 power system.液压动力源液压动力源液压动力源液压动力源 hydraulic power unithydraulic power unitl用于向液压盘刹，液压机具提供液压动力。l液压机具采用集成式片式换向阀控制，可以同时实现多路压力、流量控制；l可以采用远程电控和本地手动控制方式。l集成式风冷系统，不需要外接冷却管线。l完善的故障报警功能。tohydraulicdiscbrake,hydraulicmachinesandhydraulicpower.hydraulicmachineadoptstheintegratedchipreversingvalvecontrol,canrealizemulti-channelpressureandflowcontrolatthesametime;canuseremotecontrolandlocalmanualcontrolmode.integratedtypeaircoolingsystem,doesnotrequireanexternalcoolingpipe.improvefaultalarmfunction.电传动系统电传动系统电传动系统电传动系统 electric drive systemelectric drive system l该系统的特点是采用ABB ACS800直接转矩变频系统,分段共用直流母线、能耗制动、数控变频自动送钻、全数字化控制系统；l绞车变频调速系统采用速度闭环控制，确保系统能产生高起动转矩并改善起动和低速时的转矩动态响应，实现绞车在零转速输出额定转矩（悬停功能）；l采用ABB逆变模块,具有互换性，快速拆卸及安装的特点，以减少，快速拆卸及安装的特点，以减少维修时间，降低系统停机率维修时间，降低系统停机率；thesystemischaracterizedbyadoptingABBACS800DTCvariablefrequencysystem,segmentedcommondcbus,energyconsumptionbraking,automaticnumericalcontrolfrequencyconversiontosenddrill,fulldigitalcontrolsystem;winchfrequencycontrolofmotorspeedsystemUSESspeedclosed-loopcontrol,toensurethatthesystemcangeneratehighstartingtorqueandimprovethestartingandlow-speedtorque,thedynamicresponseofwinchinthezerospeedoutputratedtorque(hover);useABBinvertermodule,interchangeable,fastdisassemblyandinstallationcharacteristics,inordertoreducemaintenancetime,reducesystemdowntimerate;.电传动系统电传动系统 electric drive systemelectric drive system l系统具有实时监控、报警和保护功能；l采用全数字交流变频、PLC双冗余系统、总线通讯等现代成熟技术，使钻机实现数字控制，并为钻井工程创建数字化、智能化、信息化平台。systemhasreal-timemonitoring,alarmandprotectionfunctions;USESall-digitalacfrequencyconversion,PLCdoubleredundancysystem,bustechnology,communicationsandothermodernmaturetorealizedigitalcontroldrillingmachine,andcreatedigital,intelligent,information-basedplatformfordrillingengineering.电传动系统图电传动系统图电传动系统图电传动系统图 electric drive system diagramelectric drive system diagram .VFDVFDVFDVFD房布局图房布局图房布局图房布局图 layoutlayout.逆变模块抽出式结构 drawer-type structure inverter module.逆变模块逆变模块并联结构并联结构 the inverter modules in parallel structurel并联模块具有冗余功能l每一台模块都是一台完整的三相逆变器，如果一台模块故障，可以继续轻载运行。l减少故障停机时间，恢复快。parallelmoduleshaveredundantfunctioneachmoduleofthree-phaseinverter,whichisacompletefailureifamodule,youcancontinuetolightloadrunning.toreducedowntime,recoveryfast.l利用钻具下放使绞车电机工作在发电状态，形成制动力矩。通过斩波器和制动电阻转化为热能消耗掉。l用能耗制动替代传统的电磁涡流刹车，改变了传统的辅助刹车概念，使刹车系统和变频技术有机的融合在一起。l两段直流母线，分别配置能耗制动系统,其斩波器由光纤连接形成主从关系，确保每组出力均衡。系统具备强大的制动功率。能耗制动能耗制动 braking energy制动电阻Brakingresistorusedrilldowntomakewinchmotorworkinginthepowergenerationstate,formabrakingtorque.Throughthechopperandconvertedintoheatenergyconsumebrakingresistance.withbrakingenergyalternativestotraditionalelectromagneticeddycurrentbrake,changedthetraditionalconceptofauxiliarybrake,thebrakesystemandfrequencyconversiontechnologyorganicallyfusesintogether.twodcbus,configuration,energyconsumptionbrakingsystemrespectively,andthechopperareconnectedbyafiberformthemaster-slaverelationship,makesurethateachsetofoutputbalance.Systemhaspowerfulbrakingpower.利用变频技术和全数字控制技术实现钻机自动送钻。本设计的自动送钻技术是通过变频电机（主电机或自动送钻电机）拖动绞车感知悬重信号，根据钻井要求的钻压进行自动送钻。送钻时由数字化变频拖动系统设定恒力矩反拖滚筒，自动调速和保护，达到恒压稳速送钻目的，送钻钻压误差控制在500kg。Usingfrequencyconversiontechnologyanddigitalcontroltechnologytorealizeautomaticdrillingmachinetodrill.Thisdesignofautomaticdrillingtechnologyisthroughthefrequencyconversionmotor(mainmotororautomaticdrillmotor)drivehoistperceptionhangingweightsignal,accordingtothedrillingpressureautomaticallytosenddrilldrillingrequirements.Bydigitalvariablefrequencydrivesystemduringdrillingsetconstanttorquedragroller,automaticspeedcontrolandprotection,toachieveconstantvoltagestabilizingSuSongdrilling,todrilldrillingpressureerrorcontrolintheplusorminus500kg.数控变频自动送钻数控变频自动送钻 numerical control inverter automatic drill.零转速输出最大转矩零转速输出最大转矩零转速输出最大转矩零转速输出最大转矩 the zero speed output maximum torquethe zero speed output maximum torque 利用变频技术的特性，使绞车系统在零转速时实现最大转矩输出，保证钻机提升系统的悬持功能。彻底改变了传统的司钻操作方式，提高系统的安全性。Usingthecharacteristicsoffrequencyconversiontechnology,makethewinchsystematzerospeedtoachievemaximumoutputtorque,guaranteetheholdupofarigshoistingsystemfunction.Thoroughlychangedthetraditionalwayofdrilleroperation,improvethesecurityofthesystem.钻井仪表及参数系统钻井仪表及参数系统 drilling instrumentation and system parametersl司钻房融电、气、液控制于一体，具有PLC双冗余系统的从站，应用触摸屏集成所有的控制按钮和指示灯，实现钻机的自动控制及钻井参数的显示、报警、查询和记录；l完善的软件保护功能，可设置的上碰下砸、最大钩载、泵压限制、转盘扭矩限制、系统紧停等功能，全面的PLC程序保护；l电气部分采用正压防爆控制，增加了系统的可靠性；l电话系统和火气探测系统，实时监视井场动态；l集成化钻井仪表及参数系统，采用模拟仪表和数字仪表相结合，显示必要的钻井参数，采用工控机记录钻井参数，可生成和打印参数曲线和数据报表。drillerhouseelectricity,gas,hydrauliccontroltobeinharmonyanorganicwhole,withPLCdoubleredundancysystemfromthestand,theapplicationoftouchscreenintegratedallthecontrolbuttonandtheindicatinglamp,toachieveautomaticcontroldrillingriganddrillingparametersdisplay,alarm,queries,andrecord;perfectsoftwareprotectionfunction,canbesetonthetouchup,maximumhookload,undertightstoppumppressurelimit,limitrotarytorque,systemfunctions,comprehensivethePLCprogramofprotection;electricalpartadoptsthepositivepressureexplosion-proofcontrol,increasethereliabilityofthesystem;phonesystemandtheinternalheatdetectionsystem,real-timedynamicmonitoringlocation;integrateddrillinginstrumentandparametersofthesystem,adoptingthecombinationofanaloginstrumentanddigitalinstrument,accordingtothenecessarydrillingparametersanddrillingparametersarerecordedwithaindustrialPC,parametriccurvesanddatareportscanbegeneratedandprinted.DBS操作界面特点 interface characteristicsl操作简单，可靠性高；l实时显示钻井参数；l钻井操作功能齐备；l故障报警功能齐全；l多种语言切换（中、英、俄、西）；the operation is simple,high reliability;real-time display drilling parameters;drilling operation function complete;complete fault alarm function;switch languages(Chinese,English,Russian,west);.起下钻屏起下钻屏 drill up and down screen.钻进屏钻进屏 drilling screen.自动送钻屏自动送钻屏 automatically send drill screen.泥浆泵参数屏泥浆泵参数屏 mud pump parameters screen.气路和液压控制屏气路和液压控制屏 pneumatic and hydraulic control panel.直流（直流（SCR）系列钻机）系列钻机DC(SCR)Rig Series.直流（直流（SCRSCR）系列钻机）系列钻机 DC(SCR)Rig SeriesModelDW PowerMast and Substructure Max.static hook loadPump PowerPower SupplyZJ30D550kW/750HP170mt/378，000lbs2800HP21000kWZJ40D745kW/1000HP225mt/500,000lbs21000HP31000kWZJ50D1100kW/1500HP315mt/700,000lbs340mt/750,000lbs21600HP31200kWZJ70D1490kW/2000HP450mt/1,000,000lbs31600HP41200kWZJ90D2235kW/3000HP585mt/1,300,000lbs675mt/1,500,000lbs31600HP51200kW.SCRSCR钻机特点钻机特点 featurel 采用AC-SCR-DC电传方式l 数字化控制，抗干扰能力强。l 绞车采用液压盘刹+电磁涡流刹车（或伊顿刹车）l 完善的保护功能（上碰下砸、电气互锁等）l 实时监控、故障诊断adoptAC-SCRDCtelexdigitalcontrol,stronganti-jammingcapability.winchadopthydraulicdiscbrake+electromagneticeddycurrentbrakeorEatonbrakeperfectprotectionfunction(touchonit,electricalinterlock,etc.)real-timemonitoringandfaultdiagnosis.钻机平面图钻机平面图 layout.钻机立面图钻机立面图 drill elevation.钻机传动系统图钻机传动系统图 drilling machine transmission system diagram.井架、底座井架、底座井架、底座井架、底座 mast mast、substructuresubstructure 可采用的井架、底座结构形式与DBS系列钻机相同themast,substructureoftheformcanbeusedwiththeDBSdrillingrigaresameseries。.绞车绞车绞车绞车 drawworksdrawworksl1台或多台直流电机驱动；l4个正档和4个倒档l采用电磁涡流刹车（或EATON刹车）1ormanysetsofdcmotordrive;fourisgearandreversegearwithelectromagneticeddycurrentbrakeorEATONbrake.JC70DJC70DJC70DJC70D绞车传动系统图绞车传动系统图绞车传动系统图绞车传动系统图 drawworks drive systemdrawworks drive system.转盘转盘 rotaryl一台直流电机通过链条箱（或齿轮箱）和万向轴驱动，结构简单；l实现无级调速;l设置惯性刹车;l可增加2个档位adcmotorthroughachainbox(orgearbox)andcardanshaftdrive,thestructureissimple;realizesteplessspeedregulation;setupinertiabrake;canincrease2gear.泥浆泵泥浆泵 pumpl一台或两台直流电机通过窄V形皮带驱动泥浆泵，结构简单，可靠；l实现无级调速;l设置抗剪安全阀和空气包，安全可靠;l完善的冷却系统和润滑系统。oneortwodcmotorthroughanarrowVbeltdrivethemudpump,thestructureissimple,andreliable;realizesteplessspeedregulation;setshearreliefvalveandtheairbag,safeandreliable;perfectcoolingsystemandlubricationsystem.动力系统动力系统 power system气源系统安装在发电房内;布局合理，美观大方Airsupplysysteminstalledinthegeneratorroom;Layoutisreasonable,beautifulandeasy.液压站液压站 HPU与DBS钻机液压系统类似SimilarwiththeDBSdrillingrighydraulicsystem.SCR/MCC系统 systeml采用直流电机驱动，可以配套各种型号的直流电机，成本低廉，采用西门子的直流调速器控制SCR元件，驱动直流电机，实现无极调速，满足多种工况的要求。l通过PLC对直流接触器进行逻辑控制，切换不同组合的指配关系，实现一台SCR柜对不同电机驱动的目的。l采用总线通讯技术，远程操作和报警，故障监测，确保系统的高效，安全运行。adoptsdcmotordrive,canformacompletesetofallkindsofdcmotor,lowcost,usingSiemensdcspeedgovernorcontrolSCRcomponents,drivedcmotor,torealizeinfinitespeedadjustment,meettherequirementsofavarietyofconditions.throughthePLClogiccontrolofdccontactor,switchdifferentportfolioassignmentrelations,toachievethepurposeofaSCRcabinetofdifferentmotordrive.usedbuscommunicationtechnology,remoteoperationandalarm,faultmonitoring,toensurethesystemefficientandsafeoperation.SCRSCRSCRSCR房单线图房单线图房单线图房单线图 single line diagramsingle line diagram.SCRSCRSCRSCR房房体布局图房房体布局图房房体布局图房房体布局图 layoutlayout.直流传动优点 DC transmission advantagesl成熟的技术，成本低廉；l输入电压范围宽，调节精度高；l标准配置经扩展可实现高性能方案；l使用一致的操作控制原理，调试简单；l连接通用直流电动机，互换性高；l具有功率和电流限制功能；l具有软扭矩功能；l具有自优化功能和自适应功能；l有开放式现场通信；l自诊断功能,各控制单元都有错误代码指示功能；l模块化结构设计，完全的模块扩展能力；当某模块出现故障时，维护方便。maturetechnology,lowcost;wideinputvoltagerangeandadjusthighprecision;standardconfigurationviaextensioncanachievehighperformancescheme;useconsistentoperatingcontrolprinciple,debuggingissimple;connectioncommondcmotor,highinterchangeability;havepowerandcurrentlimitingfunction;havesofttorquefunction;sincetheoptimizationfunctionandadaptivefunction;haveopenfieldcommunication;self-diagnosisfunction,eachcontrolunithasanerrorcodeindicatingfunction;modularstructuredesign,thecompletemoduleextensionability;whenamodulemalfunction,maintenanceisconvenient.电磁涡流刹车控制系统 eletromagnetic eddy current brake control system司钻通过电磁刹车手柄控制刹车系统，能量传递到电磁涡流刹车系统消耗掉，可靠保证系统的安全性。drilleriscontrolledbyelectromagneticbrakeleverbrakesystem,theenergytransfertotheelectromagneticeddycurrentbrakesystemconsume,reliableguaranteeforthesafetyofthesystem.一体化司钻控制室integrated driller control rooml司钻房融电、气、液控制于一体，具有PLC系统的从站，应用触摸屏集成所有的控制按钮和指示灯，实现钻机的自动控制及钻井参数的显示、报警、查询和记录；