某公司室外电气照明施工方案(中英文)-secret.doc

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HSE措施……………………………………………………………11 11. 施工进度计划………………………………………………………11 12. 施工记录表格………………………………………………………11 1 适用范围Scope of application 2 编制依据Preparation reference 全场室外照明的施工图纸； BP-YPC项目接地系统检试验计划（待批）；Inspection and test plan about the grounding system of the BP-YPC Project （to be approved ）; 电气装置安装工程电气照明装置施工及验收规范》GB50259-96。Lighting Construction and Acceptance Specification of Electrical Device Installation Project 《城市道路照明工程施工及验收规范》CJJ89-2001。Construction and Acceptance Specification of City Road Lighting Project 《电气装置安装工程1kV及以下配线工程施工及验收规范》GB50258-96。Wiring construction and acceptance specification of 1kV Electrical Device Installation Project and Project under 1kV 《电气装置安装工程爆炸和火灾危险环境电气装置施工及验收规范》GB50257-96。Electrical Device Construction and Acceptance Specification in Explosive or Fire Environment; 《电气装置安装工程电缆线路施工及验收规范》GB50168-92。Cable line Construction and Acceptance Specification of Electrical Device Installation Project 《建筑电气工程施工质量验收规范》GB50303-2002；Architecture Electrical Project Construction Quality Acceptance Specification 《石油化工施工安全技术规程》SH3505-1999；Petrochemical Construction Safety Technical Regulations 设计施工图纸06732-9000-373-001、06732-1000-373-001、06732-2000-373-001。 06732-3000-373-001、06732-4000-373-001、06732-6200-373-001。Construction drawings 3 工程概况General condition ***有限公司***装置总体计划在2008年10月中旬至2008年12月中旬应完成全场室外照明的施工，本次照明施工主要分为装置区照明和道路照明两部分，装置区照明灯具类型、回路比较多施工时必须严格按照照明平面图和照明系统图进行施工，照明配管采用镀锌钢管全封闭形式。道路照明路灯基础部分由其他单位施工，目前全场地下工程尚未完全结束施工时必须注意其它专业的相互配合。The overall outdoor lifting is planned to be started from the middle of October and completed by the middle of December. The lightings are mainly for the plant area and the roads. The lamps in the plant area have more loops so that the construction must be strictly in accordance with the lighting plans and system drawings and the lighting piping shall use galvanized steel pipes with complete closure. The street lamp foundation shall be constructed by another unit. At present, because the overall underground project hasn’t been finished, the construction unit must pay attention to cooperate with other disciplines. 4 主要工程量 Main work quantity （依据目前收到施工图纸计算量） The quantity is based on the received construction drawings. 序号 NO. 名称 NAME 规格、型号 SPECIFICATION/TYPE 单位 UNIT 总量 ACCUMULATION 1 照明配电箱lighting distribution box 明装式 bare 台set 21 2 灯具lamp 防爆explosive proof 套 605 3 插座socket 防爆explosive proof 套 47　 4 照明保护管 Lighting protective tube 镀锌钢管 galvanized steel pipe 米meter 11100 5 照明电缆 Lighting cable ZR-CLJFN-0.6/1KV 米meter 11100 6 接线盒 Junction box 三通tee 个 piece 600 7 接线盒 Junction box 四通cross 个piece 120 8 道路照明灯具 Road lighting lamps 1*250W*Na cos>0.9 套 65 9 道路照明电缆 Road lighting cable ZR-CLJFN22-0.6/1KV 米meter 2500 5 施工工序Construction procedure 5．1装置区照明 Lighting in the plant area 照明箱安装预制材料进场报验施工前期准备通电检验、密封穿缆接线器具安装配管、穿缆 Prefab . Piping/ cable installation Electrification test /seal Apparatus erection Material reviewing when delivered at site Preparation before construction Lighting box erection Cable installation /connection 5．2道路照明 Road lighting Material reviewing when delivered at site Preparation before construction Foundation construction Cable ditch excavation 接线试亮灯具安装电缆沟开挖接地线敷设材料进场报验施工前期准备基础施工电缆敷设 Connection/lighting test Lamp erection Cable laying Grounding cable laying 6 施工准备Construction preparation 6、1施工技术准备Construction technical preparation 6、11认真熟悉图纸，领会设计意图。Be familiar with the drawings and see the intentions of the design. 6、12了解各单元区域的防爆等级以确定相应的防爆等级下照明设备材料应采用的防爆形式。Know the explosive classes of every unit area to confirm the explosive type of lighting equipment and material. 6、13了解装置区各单元照明器具的分布情况、灯具数量、安装方式、灯具型号规格、安装标高、配线走向和照明箱位置。Know the distribution of lighting equipments, lamp quantities, lamp types, specifications, installation elevations, wiring directions and lighting box positions of every unit in the plant area. 6、14核对配件、管材、导线的型号、规格和数量。Check up the types, specifications and quantities against the fittings, pipe materials and leads. 6、15照明箱型号、规格、开关配置、灯具和插座的回路分配、及计算负荷。The lighting box’s type and specification, the switch configuration, the lamp and socket loop distribution and the load calculation; 6、16施工措施和施工工序交底，了解质量工期要求和安全保证措施。Construction measures and procedure brief, knowing the quality requirements and safety assurance measures. 6、17提前制作工艺卡片、进行施工技术交底、施工方案报审得到批准等工作。Make process sheets, construction technical brief and plan reviewing in advance. 6、2现场准备Site preparation 6、21施工现场具备施工条件，梯子平台等劳动保护完善The construction conditions at site are OK. And the labor protections of ladders and platforms are all right; 6、22照明系统开始施工前必须由本单位工程部门组织检查、确认，与其他专业相互协调，防止错误工序造成材料、资源浪费。Prior to the lighting system construction, the engineering department of this unit shall organize for inspection and confirmation; cooperate with other disciplines to prevent wrong procedures from material and resource waste. 6、3施工机具准备Construction equipment preparation 6、31施工机具配备齐全，保养维护合格。The construction equipments are all present and the maintenance is eligible. 6、4施工材料准备Construction material preparation 6、41管材、配管支架角钢、（防爆）照明箱、照明箱固定型钢、（防爆）密封件、（防爆）灯具、（防爆）插座、开关、接线盒、电缆。Pipe materials, piping support angle steels, （explosive proof）lighting boxes; profiled steels for fixing lighting boxes, （explosive proof）seals, （explosive proof）lamps, （explosive proof）sockets, switches, junction boxes and cables; 6、42管箍、（防爆）活接头、U型卡子（带螺母）、铁线、粉线、电焊条、氧气、乙炔气、镀锡铜质压接管、橡皮包布、黑胶布。Pipe hoops,（explosive proof）unions, U clips with nuts, steel wires, plump bob strings, electrical welding rods, oxygen, acetylene gas, tinning copper compression tubes, rubber cloth and black tape; 7 施工方法Construction methods 7.1开箱检验Inspection 7、11开箱检验时，应轻拿轻放，防止损坏。When inspecting, take and put the materials lightly to prevent damage; 7、12 外观检查良好、铸件无裂纹及砂眼、玻璃罩无碎裂、密封良好。The visual inspection is OK, the forged fittings are free from crack or sand pit, glass shields are free from crack and the seal shall be all right. 7、13照明器具应符合现行的国家质量标准并具有有效的合格证件。The lightings should meet the actual national quality standards and be with valid certificates. 7、14 照明器具的型号规格、防爆等级符合设计要求。The types, specifications and explosive classes of lightings meet the design requirements. 7、15 零配件齐全完好、符合要求。Parts and fittings are all ready, complete and meet the requirements; 7.2预制Prefabrication 7、21照明支架的尺寸应根据照明配管部位各平台的具体情况确定，框架有防火层时应考虑防火层的厚度，以避免照明管、接线盒等被埋入防火层内。同一场所内使用的支架应长短一致。The sizes of lighting supports shall be based on the specific platform conditions of lighting piping. If the frame has fireproof coat, the thickness of it should be taken into account to avoid lighting tubes and junction boxes from being embedded in the fireproof coat. The lengths of supports in one area should be equal. 7、22 照明支架的钻孔直径由管径及所使用“U”型卡子的直径确定。The drilling hole diameter of lighting support shall be decided by pipe diameter and “U” clip used. 7、23 照明灯具安装前应进行组装、接线和试亮，灯头接线采用的导线规格符合设计要求，接线应采用不同颜色的导线来区分相线和零线，螺纹灯头的相线应接在中心端子上。带电池的应急灯应进行放电试验，应急灯的持续放电时间为30分钟，必须符合设计和产品说明书的要求。Prior to lighting lamp installation, make assembly, connection and lighting test; the lead specification for lamp connection should meet the design requirement; use different colors of leads for connection to differentiate the hot wire from the neutral one. The hot wire of a thread lamp should be connected to the central terminal; discharge test shall be made for emergency lamps with batteries. The lasting discharge time should be 30 minutes and must meet the design and description. 7.3照明箱安装Lighting box installation 7、31照明箱定位应依据设计照明平面图的要求，不得随意移动位置。The lighting box positions must meet the requirements the lighting plans; don’t change the position at will; 7、32照明箱安装在框架的钢柱上时应留有防火层的间隙。When lighting boxes are installed on the steel poles of frames, the clearance for fireproof coat must be reserved. 7、33 照明箱安装时中心距地面1.3米，安装的标高为符合设计要求，垂直度不应超过1.5‰。as for the lighting box installation, the distance from the center to the ground shall be 1.3m and the installation elevation should meet the design requirement and the perpendicularity shall be within 1.5‰. 7、34 照明箱安装过程中要注意保护照明箱上的开关把手。During the installation, pay attention to protect the switch handles of lighting boxes. 7.4配管Piping 7.4.1 钢管切断采用无齿锯、钢锯、割管器等工具。切断时用力均匀，切断口用锉刀或绞刀锉光（或刮光）使管口整齐光滑。Use speed cutters, hacksaws and pipe cutters to cut steel pipes; the cutting force must be equal and the cut mouth shall be filed by a fire or drift. 7.4.2 套丝长度：当与接线盒等器具螺纹口相连时不宜小于管外径的1.5倍；管与管相连时不小于管接头长度的1/2加2~4扣；采用手带丝套丝时宜两遍成型。Threading length: it shall be equal to or more than 1.5 times of the pipe outer diameter when connecting with the thread opens of junction boxes and so on; it shall be equal to or more than the sum of 1/2 pipe joint length and 2~4 buckles when a pipe is connected with another one; it should be formed two times when using a hand threading tool. 7.4.3 钢管煨弯时宜采用弯管机或弯管器，弯管器的选用不得以大代小，弯管时应多次向后移动弯管器以免管子被弯瘪，每次后移的距离不宜过大；带丝扣弯曲时为保护丝扣可将丝头带上管箍或加一块适当厚度的木板。When bending steel pipes, it’s better to use pipe benders. Don’t replace big benders with small ones. When bending a pipe, move the bender backwards time after time to avoid pipe from being shriveled and the move distance every time should be proper; when bending the thread buckles, to protect the thread head, a pipe hoop shall be used or a board with proper thickness shall be added; 7.4.4 装置区照明配管多采用支架固定，支架安装应先安装两端的支架，再拉粉线固定中间的支架。支架的间距符合下表的要求，且间距均匀一致，整齐美观。支架与终端、弯头中点、电气器具或盒（箱）边缘的距离宜为150-500mm。The lighting piping in the plant area shall be fixed with supports. As for support erection, the supports of both ends shall be erected at first and then pull plump bob strings to erect the supports in the middle. The spacing of supports should meet the requirements of the following table and the spacing shall be consistent and in order. The distance between support and terminal, elbow center, electrical apparatus or the edge of a box shall be 150-500mm. 钢管管卡间的最大距离 The maximum distance between steel pipe clips 敷设方式 Pulling type 钢管种类 Steel pipe sort 钢管直径（mm）steel pipe diameter 15-20 25-32 40-50 65以上管卡间最大距离（m） maximum distance between clips 吊架、支架或沿墙敷设 Hangers, supports or pulling along the wall 厚壁钢管steel pipe with thick wall 1.5 2.0 2.5 3.5 薄壁钢管 steel pipe with thin wall 1.0 1.5 2.0 -- 7.4.5 水平或垂直敷设的明照明管，其水平或垂直安装的允许偏差为1.5mm/m，全长偏差不应大于管内径的1/2。 As for horizontally or vertically bared lighting tubes, the allowable deviation of installation is 1.5mm/m and the full length deviation shall be within 1/2 of the pipe inside diameter. 7.4.6 钢管连接时，管端螺纹长度不应小于管接头长度的1/2；连接后，其螺纹外露2-3扣，螺纹表面应光滑、无缺损；所有的螺纹连接应使用管钳拧紧；、when connecting steel pipes, the pipe thread length shall be equal to or more than 1/2 of the pipe joint length; after joined, the exposed threading should have 2-3 buckles and the thread surface is smooth free from damage; all threads should be tightened by pipe tongs. 7.4.7 爆炸和火灾性危险环境的照明配管 Lighting piping in explosive and fire surroundings 7.4.7.1 在爆炸性气体环境1区和2区时，螺纹有效啮合扣数：管径为25mm及以下的钢管不应少于5扣，管径为32mm以上的钢管不应少于6扣；the effective threading joggle quantity in the 1 and 2 areas of explosive gas: for pipes whose diameter is 25mm or below, it is at least 5 buckles; for pipes whose diameter is 32mm or above, it shall be at least 6 buckles. 7.4.7.2 螺纹加工应光滑、完整、无锈蚀，在螺纹上应涂以电力复合脂或导电性防锈脂。不得在螺纹上缠麻或绝缘胶带及其它油漆，且外露丝扣不应过长。The threads should be smooth and complete without rust and be painted with electrical complex grease or electric antirust grease. Don’t wrap the threads with hemp or insulative tapes or other paint and the exposed buckle should not be too long. 7.4.7.3 电气管路之间不得采用倒扣连接；当连接有困难时，应采用防爆活接头，其接合面应密封。Don’t use inverse buckles to connect electrical pipelines; if there’s something wrong with the connection, use explosive unions and the joint faces should be sealed. 7.4.7.4 隔离密封件的内壁，应无锈蚀、灰尘、油渍。Inside walls of isolated seals should be free from rust, dust or oil dirt. 7.4.7.5 导线在密封件内不得有接头，且导线之间及与密封件壁之间的距离应均匀。Leads in seals should be without joints and the distances between leads or between leads and seal walls should be equal. 7.4.7.6 管路通过墙、楼板或地面时，密封件与墙面、楼板或地面的距离不应超过300mm，且此段管路中不得有接头，并应将孔洞堵塞严密。When pipelines are going through walls, floors or the ground, the distances between seals and walls, floors or ground should be within 300mm and this section of pipelines should be free from joints and holes should be tightly blocked. 7.4.7.7管路穿过不同等级的爆炸和火灾危险环境应装设隔离密封件。Pipelines should have isolation seals as going through explosive or fire surroundings of different classes. 7.5照明器具安装Lighting installation 7.5.1 灯具安装时安装高度按设计标高进行安装，防爆插座安装高度为底边距地面0.8米。The lighting installation elevation must be according to the design and the bottom edge of explosive proof sockets shall be 0.8m clear off the ground. 7.5.2 灯具安装要符合下列要求：the lighting installation must meet the following requirements; 7.5.2.1 同一场所成排安装的灯具，其中心线偏差不大于5mm。As for lamps installed by row in one place, the centerline deviation shall be within 5mm. 7.5.2.2 灯具要固定牢固。固定方式参考图5.5.2.2-1至图5.5.2.2-2。Lamps should be firmly fixed and the fixture method shall see the diagrams from 5.5.2.2-1 to 5.5.2.2-2. 钢管栏杆 Steel baluster 图5.5.2.2-1 图 5.5.2.2-2 1-灯具；2-镇流器；3-接线盒；4.5.6-角钢 1-灯具；2-镇流器；3-接线盒 7-槽钢；8.9.10-镀锌钢管 6.7.8.-U型螺栓 11.12.13.14.15.16-U型螺栓 17

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