metso-papermaking(ppt文档).ppt

Innovative Technology in PapermakingReima KerttulaSenior Vice President,TechnologyMetso Paper,Inc.Metso Paper,Inc.Metso MineralsMetso AutomationMetso VenturesMetso PaperGlobal#1 in pulp and paper industry special analyzers,consistency transmitters,control and automated valvesGlobal#3 in pulp and paper automation solutionsGlobal#1 in pulp and papermaking equipmentand processes Leading process industry expertiseGlobal#1 in rock andminerals processingequipment and processes Among global top 3 in panelboard equipment24.10.20052 Metso Paper,Inc.ValmetTampellaBeloitWrtsilSunds Defibrator DominionKMWAppleton EnerdryCarcanoJylhvaaraBrunnschweilerJylhraisioPinaltek Honeycomb FlootekAhlstrmVon RollKone Roll HandlingDevelopment into market leadership24.10.20053 Metso Paper,Inc.Metso Paper Net sales in 2004 by market areaSouth America 8%Asia-Pacific 23%North America 21%Europe 42%Other countries 6%Net sales 1,559 million EUR Personnel 8,66024.10.20054 Metso Paper,Inc.Metso Paper Full scope supplier24.10.20055 Metso Paper,Inc.Market sizes and consumptionPopulationPaper and board production tonPulp production tonPaper and board consumption per capita kg.326 million100 million79 million 293North America.PopulationPaper and board production tonPulp production tonPaper and board consumption per capita kg.545 million16 million14 million 35Latin America.PopulationPaper and board production tonPulp production tonPaper and board consumption per capita kg.734 million104 million48 million 127Europe.PopulationPaper and board production tonsPulp production tonsPaper and board consumption per capita kg.3 858 millionover 50%of global 111 million over 30%of global40 million over 20%of global 31Source:PPI 2004 Annual ReviewAsia.24.10.20056 Metso Paper,Inc.East EuropeLatin AmericaAfricaAsiaChinaJapanNorth AmericaWestern EuropeAverage Global Growth 2.2%/aDemand growth%/a(2000-2015)012345020406080100Share of consumption(325 million tons),%Source:Jaakko Pyry ConsultingAverage NJ Asia Growth 4.0%/aGlobal demand growth for paper and boardOceania24.10.20057 Metso Paper,Inc.Metso lines in Asia-Pacific 2004-2005 Paper machinesOptiConcept newsprint/LWC,Jiangxi Chenming Paper,ChinaOptiConcept newsprint,Hebei Pan Asia Long-Teng Paper,ChinaOptiConcept fine paper,UPM-Kymmene Changsu,ChinaFine paper&OMC,Shandong Sun Paper,ChinaFine paper,Hankuk Paper,Korea Printing grade,Guangzhou Paper,ChinaPrinting grade,Shandong Chenming Paper Holdings,ChinaFine paper,Engineering Resources Ltd.,IndonesiaJiangxi Chenming Paper newsprint/LWC line,started-up in April 200524.10.20058 Metso Paper,Inc.Metso lines in Asia-Pacific 2004-2005Board machinesCartonboard(WLC),Ningbo Xiaogang,ChinaKraft linerboard,Jiangsu Wangda Paper,China2 x Coated board,Dongguan Jianhui Paper,ChinaCartonboard(WLC),Foshan Huafeng Paper,China Ningbo Xiogang WLC line,started up in November 200424.10.20059 Metso Paper,Inc.Metso lines in Asia-Pacific in 2004-2005Tissue machinesTissue,Fujian Heng Li,ChinaTissue,Heng An Holding,ChinaAdvantage DCT 200 tissue machine24.10.200510 Metso Paper,Inc.Metso lines in Asia-Pacific 2004-2005FiberVirgin and recycled fiber lines,Ningbo Xiaogang,China Wood handling and CTMP pulping line,Shandong Bohui Paper,ChinaDeinking line,Guangxi Jingdaxing Paper,ChinaWood handling and CTMP pulping line,Huatai Paper,ChinaDeinking line,Shandong Chenming Paper Holdings,ChinaFiber line,Guizhou Chitianhua Paper Industrial,ChinaStock preparation system,Engineering Resources,Kerinci,IndonesiaOzone bleaching,Daio Paper,JapanShandong Chenming Paper Holdings,wood handling and CTMP pulping line,started up in 1st quarter of 200524.10.200511 Metso Paper,Inc.BeijingXianShanghaiJakartaAucklandTaipeiJinanAutomation OfficeService CenterService PointSalesProductionLogistics CenterLaem ChabangWuxiMelbourneKerinciGurgaonSeoulTokyoOkayamaDaejeonGuangzhouBangkokMumbaiVermontWhakataneSingaporeMetso Paper&Metso Automation in Asia-Pacific24.10.200512 Metso Paper,Inc.Technology LeadershipHigh productivity and advance technology conceptsLow investment cost conceptsAftermarketproductsKey success factors of technology leadership24.10.200513 Metso Paper,Inc.Technology leadershipCustomer-oriented research and development-together with Metso Automation,in co-operation with research institutes and universitiesSuperior development capabilities:-12 specialised technology centers-500 full-time RTD persons-3-4%of net sales invested annuallyContinuous flow of new innovations and improvements of existing products-63 new products introduced to the market in 20047000 patents in forceUnsurpassed productivity of Metso delivered lines24.10.200514 Metso Paper,Inc.Investment in Research and Development7-10%3-4%0,5-1%Automation&ICTMachinery&ProcessPulp&PaperIndustry24.10.200515 Metso Paper,Inc.Metso Paper Technology CentersBiddefordGoriziaKarlstadSundsvallRaisioTurkuJrvenpAnjalankoskiValkeakoskiJyvskylPoriHollolaMetso Automation Pulp&Paper also Tampere(Finland)and Kajaani(Finland)24.10.200516 Metso Paper,Inc.Pilot Facilities-“Fiber to Print”Chemical,mechanical and RCF pulping Bleaching3 paper machines Board machine2 tissue machinesFinishingAir systemsPrintingPulp and paper analysis24.10.200517 Metso Paper,Inc.Trim development 1955-2005Machines delivered by Metso PaperSource:Metso Paper24.10.200518 Metso Paper,Inc.Design speed development 1955-2005Machines delivered by Metso PaperSource:Metso Paper24.10.200519 Metso Paper,Inc.Metso share of world-wide installed capacityMetso shareMechanical&chemical pulpingsystems and equipmentPaper machinesBoard machinesTissue machines 40%53%50%50%Source:Metso Paper24.10.200520 Metso Paper,Inc.Metso share of the most productive paper machines in the world 2004(top 10)Paper GradeMetso share of the top 10NewsprintSCLWCWFU50%70%80%60%Source:Metso Paper24.10.200521 Metso Paper,Inc.Life cycle approach24.10.200522 Metso Paper,Inc.Furnish ConceptsAll Online Papermaking ConceptIntegrated Wet End and Water Management ConceptFull-Scope Paper Making Solution Metso Paper,Inc.Ningbo Xiaogang,China700,000 t/a boardmaking line started in November 2004 Grade:White Lined Chipboard(WLC)basis weights 250-450 g/m2 2483 t/d(World Record Production)Metso Paper,Inc.Recycled Fiber Recent installations and orders24.10.200525 Metso Paper,Inc.Recycled Fiber Full-scope supplier with deliveries from single machines up to complete systemsState of the art references-pulp lines of the two largest board machines in the world(Ningbo Xiaogang 700,000 tpa and Palm Wrth 600,000 tpa)supplied by Metso-large number of process upgrades and component deliveries Innovative solutions in flotation,screening(multi-stage)and washing(GapWasher)Integrated water management and process automation-more than 100 Distributed Control System(DCS)installations by Metso Automation-consistency transmitters and Kajaani analyzers(e.g.brightness,ash content)24.10.200526 Metso Paper,Inc.Improving productivity Investment fieldsOptimizationRebuildNew PMSpecific investment costsEUR/t/aProduction increase 1,000 t/a0102020406080 100200300400-10Annual serviceTarget24.10.200527 Metso Paper,Inc.Typical old machine layout24.10.200528 Metso Paper,Inc.Retro dilutionHeadboxSymBeltshoe pressConversion to single feltedDryer section ventilationHiRun blow boxesPressForcetail threadingMB-FormerDewateringelementsSmall-scale productivity and quality improvements24.10.200529 Metso Paper,Inc.Dilution Headbox Retrofit-RetroDiluNew parts24.10.200530 Metso Paper,Inc.Papermaking line upgrade opportunitiesNEWSMFSSCMFCLWCMWCWFUWFCRelative priceRelative qualitySource:Rautiainen,Metso Paper Technology Days 200324.10.200531 Metso Paper,Inc.Upgrade of newsprint machine to double-coated MWC 24.10.200532 Metso Paper,Inc.Total machine rebuild with OptiDry VerticalProduction 570 t/d,52 g/m2,1,000 m/minProduction 1,020 t/d,45 g/m2,2,150 m/min24.10.200533 Metso Paper,Inc.OptiDry Vertical Impingement drying technology24.10.200534 Metso Paper,Inc.OptiDry Vertical More powerful than conventional dryers24.10.200535 Metso Paper,Inc.OptiCoat Jethigh-speed free jet applicationOptiSizertechnology fortwo sidesimultaneousapplicationOptiSpraynew generationtechnology fornon-contact two side simultaneousapplicationOptiBladehigh speed short dwell-time applicationCoating technologies 24.10.200536 Metso Paper,Inc.Compact finishing;Superior surface withminimum impact on base paperHigher consistenciesOptimized base paper structureHigher dryness afterpressingShort,compact,energy efficient dryingFuture PapermakingHigh efficiency reelingIntegrated reeling and windingIntegrationFiber potential utilization,energy and water recovery,embedded automation 24.10.200537Thank You