车间常用英语.doc

【文件编号】中材科技风电叶片车间常用英语受控状态_ 发放编号_ 编 制：_ 审 核：_ 批 准：_ 目录组件/Parts3设备&工装/Equipments&Devices3材料/Material4玻纤类/Fabric4芯材类/ Core Material4耗材类/Consumables5辅材类/Adding Material5树脂&粘接胶/Resin &Glue5油漆&腻子/Paint& Filler5避雷系统/Lightning Protection System6金属件/Metal Pieces62.工艺过程常用中英文词汇对照表6工序类/Procedure6模具调试/Mold Debug7来料检查/ Ining Inspection7铺层/Lamination7灌注&预固化/Infusion&Pre-curing8粘接/Bonding8后处理/ Post-processing93. 缩写/ Abbreviation104. 维修工艺/ Maintenance Craft134.1 真空灌注工艺维修方案/Infusion Process134.1.1维修流程/Repaire Flow Diagram134.1.2主要流程工序/Primary Process Flow134.2 手糊真空袋压工艺/Hand-layup Vacuum Bag Molding Process164.2.1 维修流程/Repaire Flow Diagram174.2.2 主要流程工序/Primary Process Flow174.3 手糊工艺维修方案/ Hand Layup Process194.3.1维修流程/Repair Flow Diagram204.3.2 主要流程工序/Primary Process Flow205.常见缺陷/ mon Defects211.常用中英文词汇对照表英文中文组件/Partsgirder/spar cap主梁shear web 腹板TE UD 后缘UDPre-fab root/root ring预制叶根shell蒙皮balance tray配重盒root closeout叶根挡板manhole cover人孔盖root band叶根防护带bonding cap粘接角flex bracket柔性支架设备&工装/Equipments&Devicescrane天车shear web gantry大腹板工装spar cap fixture梁定位工装spar cap lift fixture吊梁工装prefab root pre-layup阳模铺布工装degasing machine脱泡机root cut machine叶根切割机support fixture支撑支架storage racks存储支架drill machine打孔机painting machine喷漆机post cure oven固化炉paint booth喷漆房crane龙门吊forklift叉车storage仓库workshop车间test bench试验台remote controller遥控器scraper刮板mold模具pressure sidePS面suction sideSS面mold flange模具法兰vacuum source真空泵infusion reservoir移动树脂车（意译）contour gauge轮廓仪(尺/规）hot air blowers鼓风机（热风）heat blankets加热毯thermocouple（TC）热电偶pyrometer/IR temperature gun红外测温枪transportation fixtures转运工装Blade rotation圈车fixturing工装材料/Material玻纤类/Fabricglass fiber玻纤glass fabirc玻纤织物glass fabirc kitting玻纤织物套材root built up叶根增强层Biax双轴UD单向roving粗纱/原纱tex原纱的单位sizing浸润剂continuous strand mat连续毡chopped strand mat短切毡芯材类/ Core Materialcore芯材foam泡沫core kitting芯材套材balsa轻木PVC/SANPVC/SAN芯材plywood层合板耗材类/Consumablesconsuming material消耗材料Tackifier固定剂（包括喷胶和网格胶带）spray adhesive喷胶placement tape固定胶带release agent/NC-55脱模剂posite staples树脂钉sellotape透明胶带Vacuum tape真空胶带辅材类/Adding Materialinfusion aid material灌注辅助材料peel ply脱模布resin distribution medium导流网vacuum bag film真空膜semi-permeable membraneVAP膜perforated release film多孔膜Vacuum tube真空管Spiral tube螺旋管Omega tube管树脂&粘接胶/Resin &Glueresin树脂matrix基体hardener固化剂adhensive粘接胶epoxy resin环氧树脂油漆&腻子/Paint& Fillerpaint油漆filler腻子避雷系统/Lightning Protection SystemLPS(lightning protection system)避雷系统lightning cable避雷线Aluminum tip铝叶尖receptor接闪器金属件/Metal Pieceshardware金属件fastener紧固件bolt螺栓stud螺栓(轴向螺栓，用于与轮毂连接)barrel nut螺母Washer垫片cap screw螺帽rivet铆钉Loctite螺纹紧固剂（乐泰胶）blade ID plate叶片铭牌0-marking plate0度标识牌2.工艺过程常用中英文词汇对照表英文中文工序类/Procedurelay up铺层infusion灌注bond粘接pre cure预固化stripping aid material/debag撕模de-mold起模trim切边wet finish/hand lamination手糊补强HLU（hand lay up）手糊post cure后固化 root machining/cutting and drilling切叶根和钻孔root assembly叶根组装（挡板、人孔盖）coating涂装balancing配重transport转运storage储存final inspection终检模具调试/Mold Debugdebug调试来料检查/ Ining Inspectionreceiving inspection来料检验Lot批次（生产批）batch批次（发送批）Shelf Life保质期Periodic Lot Testing周期性批量测试Factory Trials工厂试验Workmanship工艺(子级供应商)铺层/Laminationconstant temperature恒温room temperature室温/常温room humidity室内湿度LE/leading edge前缘TE/ trailing edge后缘spanwise轴向chordwise弦向largest chord/max chord最大弦长overlap搭接stagger错层butt joint对接fiber angle纤维方向moisture content含水率tolerance容差centerline中心线pitch axis变桨轴/叶片轴线灌注&预固化/Infusion&Pre-curingabsolute pressure绝对压力vacuum check真空检查vacuum drop test真空压降检测neat resin纯树脂safety and hazard information危化品信息viscosity粘度shrinkage收缩率density密度mix ratio混胶比degassing脱泡pot life适应期gel time凝胶时间ramp rates升温速率soak time保温时间preheat预热pre-cure预固化cure cycle固化制度peak exotherm放热峰Glass Transition Temperature玻璃化转变温度sample取样粘接/Bondinginspection检查overbite前缘错位（SS面超过PS面）underbite前缘错位（PS面超过SS面）foreign object异物shiny spot光面dry glass干玻纤semi-dry glass半干玻纤wave褶皱wrinkle褶皱fold褶皱Aspect Ratio宽高比wave criteria褶皱标准Entrained Air气泡（气泡直径1mm）pocket富树脂bond joint粘接面reinforcement补强布后处理/ Post-processingNon-Destructive Testing (NDT)无损检测WFT湿膜厚度dry to Touch指触干燥DFT干膜厚度erosion protection腐蚀防护lift marking吊点标识support marking支点标识serial number序列号set number套号center of gravity 重心confiend space封闭场所（与EHS相关）blade cut-up叶片切片3. 缩写/ Abbreviation缩写全称中文释义AMEAdvanced manaufacturing engineer 先进制造工程师AND Account Distribution Number （The 9-digit account number monly used for interpany billing）帐户分配码（一个9位数的帐号，通常用于公司内部开单子）AQPAuditor qualification program审计认证规程ASEAdvanced sourcing engineer先进采购工程师BOMBill of material材料清单BTFBuild to function根据功能制造BTPBuild to print根据图纸制造（代加工）BTSBuild to specification根据要求制造（设计+加工）CAcorrective actions 纠正措施CARCorrective action request纠正措施申请CAVCharacteristic Accountability and Verification特征参数记录和对比CCLpliance Check List符合性检查表CDRConceptual Design Review概念设计审查CFMContinuous Filament Mat连续毡CITCContinuous Improvement Training Curriculum持续改进培训课程COECenter of Excellence卓越中心（一个带领其它员工或组织去关注某个特定领域的集团或团队）COCCertificate of Conformity合格证COTCareer Oriented Training职业导向训练CPKProcess Capability Index 过程能力指数（工艺过程稳定性的指标）CTPCritical To Process关键过程控制CTQCritical To Quality关键质量控制DCIDesign Change Instruction设计变更说明DDRDetailed Design Review详细设计评审DOEDesign of experiment试验设计DSQRDELEGATED SUPPLIER QUALITY REPRESENTATIVE委派供应商质量代表DVRDesign Validation Review设计验证评审FMEAFailure Modes and Effects Analysis失效模式与影响分析FPCRfrozen process change report固化工艺变更报告FPQFirst Piece Qualification首件认证FVFFiber volume fraction纤维体积含量FWFFiber weight fraction纤维质量含量GBGreen belt绿带（六西格玛管理中某种级别）GCLGlobal modity Leader全球采购经理GGEGE EngineeringGE 工程部GGOGlobal growth & operations全球增长和运营部门GSCMGlobal Supply Chain Management全球供应链管理HLUHand lay-up manufacturing process手糊制造IOIItems of interest兴趣指标ITPInspection Test Plan检验试验计划JTAJob Task Analysis工作任务分析KCPKey Control Parameters关键控制参数KPIKey Performance Indicator关键绩效指标LCBLife cycle brand品牌生命周期LECLogistics exection center物流执行中心LPS Lighting protection system避雷系统LSLLower Specification Limit最低要求MNDAMutual Non Disclosure Agreement互不揭露协议（保密协议）MPEManufacturing Process Engineer制造工艺工程师MPPManufacturing Process Plan生产流程计划MSDMaterial ship directly直接发运材料MSDSMaterial Safety Data Sheet化学品安全说明书（记录危化品信息及其处理方式的表）NCANonconformance assessment不符合项评估NCNNon Conforming Notice不符合项通知NCRNon-Conformance Report不符合项报告NGCNanjing gearbox 南京高速齿轮箱（南高齿）NPINew Product Introduction新产品导入NPSNet Promoter Score(Is a way to get customers feedback and act according to it.)净推介值（是一种获得客户反馈并依据其行动的方法）（通用电气的做法是，计算不满意客户与忠诚客户的百分比净值，将其作为客户净推介值，并使管理人员的大部分奖金与该值目标挂钩。）OSOver size超过规定规格（偏大）PDRPreliminary Design Review初步设计评审PGPower generation发电PLQPilot Lot Qualification首批认证PQProduct Quality产品质量PQPProduct Quality Plan产品质量控制计划QCPQuality control plan质控计划QCRquality control report质控报告QFDQuality function development质量功能配置QMIQuality Management Institute质量管理协会QMRQuality Management Review质量管理监察QPQuality process质量流程QPPQualification Program Plan资格程序计划RCAroot cause analysis根本原因分析RDCRequest for Design Change设计变更申请RFIRequest for Information获取更多信息申请RIRepair instruction维修大纲RIMResin Infusion Molding注射树脂模塑（一种成型方法，类似于RTM）SDRSupplier Deviation Request供应商偏差申请SRGSupplier Responsibility Guidelines供应商责任指南SRPSuppliers Repair Procedure.供应商维修规范SSQCSix Sigma Quality Coach6Sigma 质量教练TCThermocouple热电偶TTATask to traning analysis培训分析能力的任务UVCUnusual Visual Condition非常规目测条件VVFVoid volume fraction孔洞体积分数WIWork instruction操作说明书4. 维修工艺/ Maintenance Craft4.1 真空灌注工艺维修方案/Infusion Process真空灌注工艺适用于维修面积较大、层数较多、对产品外观有较大影响、关键部件出现的缺陷和影响合模粘接界面的区域等的维修，具体操作要求如下：Vacuum infusion process repaire apply to the defect which refer to larger defective area ，higher-rise layers and greater influence of product Configuration ，critical ponents ，bonding zone. Detailed requirements are as follows:4.1.1维修流程/Repaire Flow Diagram4.1.2主要流程工序/Primary Process Flow4.1.2.1缺陷去除/Defect Removing使用角磨机等工具将缺陷区域磨开，以去除缺陷。打磨遵循最小打磨原则。缺陷现场打磨由具备相应资质的QI 现场指导，特殊情况时可以通知质量工程师或者工艺工程师现场指导打磨。Grind the defects with machines and tools to confirm the severity degree. The grinding should remove the entire defects and follow minor repair principle. Defects shall be grinded under the guidance of qualified quality stuffs or technolotist on site.4.1.2.2 错层打磨/Stagger Grinding根据缺陷维修方案要求，对打磨区域使用水性记号笔画线。完毕后使用角磨机配4060目砂纸对缺陷区域进行错层打磨，打磨按照由内向外原则进行打磨。According to the requirements of the repairesolution , draw a line of defect region, grind stagger defect area with 4060 gritsandpaper. The principle of grinding should from center to outside . 4.1.2.3 表面清理/Surface Cleam采用真空吸尘设备清理打磨区域表面粉尘。Use vacuum cleaning equipment to clean dust in the grinded area.4.1.2.4 主材铺层/Lay-up Primary Materials根据维修方案要求准备对应规格型号和尺寸的纤维布和芯材，并按照方案要求进行铺设。Glass and core materials specification and position on the repair area with corresponding accurate to the repaire plan.4.1.2.5 流道铺设/Infusion System Layup按维修方案中具体的辅材及流道布置指导说明铺设真空胶带、脱模布、多孔膜、吸胶毡导流网，包覆至少双层真空膜。当维修方案未说明时，按照如下原则进行辅材铺放：Layup the tacky tape 、peel ply、pinhole film、 breathing catton、flow mesh, wrap 2 layers vacuum films. The prinmary principle of infusion system as follows:(1) 真空胶带铺设距离最外侧纤维布层100mm 以上。The distance between the tacky tape ande fiber outteredge greater-than 100mm;(2) 多孔膜原则上只铺放导流网下方，边缘超出导流网边缘20-30mm，多孔膜搭接宽度10mm。Pinhole film below the flew mesh and exceeds the flow mesh for 20-30 mm，the width of overlap 10 mm(3) 吸胶毡作为导气通道，尽量铺设在流道对立面，不与布层接触，连接到抽气口上。布层与吸胶毡通道通过吸胶毡搭条连接，吸胶毡搭条间距约在0.5-1m，且分布均匀。The breathing catton cover the vacuum ports is located on the opposite of the channel what could be the vacumm medium and connot touch the layers. Theuniform distribution breathing catton bridge connect the fiber layers and breathing catton channel, the space between the bridge is 0.5-1m.(4) 导流网铺设，距离铺层四周约为10020mm，若为后缘梁维修时，由于宽度所限，在弦长方向距离布层终点适当缩小间距，但最小间距需30mm。Flow mesh layup : 10020mm from the layers edge. When repair TE-UD，subject to the width ,the distance of the layers, end in the chordwise should be properly shrink to 30 at least.(5) 流道布置，在轴向方向，距离铺层起点和终点100mm，注胶口居中放置。在弦长方向原则上若需要维修区域宽度800mm，则选择从单边灌注，对立边抽气；若维修区域宽度800mm，则选择居中铺放流道，在弦长方向，两边同时布置抽气通道。Flow channel layup ：inspanwise, 100 mm from the start anf end of fiber at least. The injection port stand in the middle. In principle, if the defect area width 800mm in spanwise , infusion from one side, otherwise put the channel in the middle and layup pumping medium on both side. （6）脱模布覆盖整个维修区域，若为了不影响邻近区域的表面干净卫生，尽量在有胶液达到的区域，均覆盖上脱模布。Cover the whole repair area with peel ply. In order to keep clean of surroundings , cover all area resin infusioned with peel ply.（7）布置真空抽气系统，抽气口原则上要均匀布置，且数量不少于2 个，间距以1.5-3m 为宜。可根据维修区域长度适当增加抽气口。抽气口根据流道布置原则，单边灌注时选择对立边布置，中间灌注时，选择两边均匀布置抽气口。抽气管道连接到真空泵上，为防止抽气管道进胶返到真空泵内，抽气管道可以先连接到溢流桶，再通过溢流桶连接到真空泵上。Vacuum system layup :more than 2 vacuum ports should be uniform distributed. The distance between 2 ports shold be 1.5-3m. the vacuum ports could properly added accord to the repair area length.According to flow channel layup principle, when infusion from one side,exhaust air from the opposite side; when infusion from middle , exhaust air from both side. The vacuum tube joint to the vacuum pump. In order to prevent resin exhaust into the pump ,the vacuum tube should connect overflow bucket first,and joint to the vacuum pump second.4.1.2.6 真空检验及灌注/Check Vacuum and Infusion1）至少布置双层真空膜，抽二保一，若一二真空均无法保住真空的情况下，确认由于粘接界面的特殊情况，可采取包覆第三真空膜，增大包真空面积。将压力降低至5kPa 以下，以保压5 分钟真空降值1kPa 为合格。Wrappe two layersvacuum film at least,if the second vacuum bag cannot maintain the vacuum pressure then add the third vacuum film to rise the vacuum area after confirm the particularity of the adhesive surface . when the vacuum pressure value lower than 5KPa.Vacuum decrease value1KPa during 5 minutes of pressure maintaining is acceptable.2）树脂与固化剂配比合格后，进行出胶。灌注树脂比例测试和出胶参见FNWPB-EM-SOP-SB(GE)-01 移动灌注树脂机操作规程。Test the resin radio before glue The radio and glue refer to FNWPB-EM-SOP-SB(GE)-01SOP for Mobile RIM Resin Mix Machine. 灌注至整个维修区域织物被环氧树脂完全浸润。关闭注胶管，保持真空泵一直处于抽气状态直至固化完成。When the whole area fiber are fully saturated with resin, infusion is pleted. Turn off valve,keep pump working all along until finish curing.4.1.2.7 固化/Curing使用电热毯或者其他合适的加热设备对维修区域进行加热，加温要求为70保持5h；记录固化曲线（或填写固化记录），作为维修记录的一部分。对于未进行后固化前的维修，维修区域可以先预固化，使得维修区域表面硬化，完毕后与叶片一起后固化。为了保证修补区域的固化质量，需要测试树脂Tg 。对于叶片维修区域有Tg 值要求的，若检验不合格，此叶片不得出厂。Use electric blanketor other appropriate equipments toheat the repair area, the curing cycle is 70 and continue 5h, record the curing curve(or fillout curing record ) as a part of the repair record. The pre-curing repair work,make the repair area harden first and post curing with blade. Ensuring repairequality ,Tg must be tested required until qualified.4.2 手糊真空袋压工艺/Hand-layup Vacuum Bag Molding Process对外形尺寸要求较高，层数小于等于5 层的缺陷，原则上采用手糊真空袋压工艺。Hand-layup vacuum bag molding process is executed when demang higher configuration size or the defect less than 5 layers in principle.4.2.1 维修流程/Repaire Flow Diagram4.2.2 主要流程工序/Primary Process Flow4.2.2.1 缺陷去除/Defect Removing参照4.1.2.1。Refer to 4.1.2.1.4.2.2.2 错层打磨/Stagger Grinding参照4.1.2.2。Refer to 4.1.2.2.4.2.2.3 表面清理/Surface Cleam参照4.1.2.3。Refer to 4.1.2.3.4.2.2.4 玻纤织物准备/Prepare the Glass Fiber Fabric根据NCR 的玻纤布规格和尺寸要求准备对应型号和尺寸的玻纤布。Prepare the glass fibre fabric with right specification and dimensions according to the repaire plan in NCR.4.2.2.5 手糊树脂混合/Mixing of Hand Lay-up Resin & Curing Regent1）树脂比例测试方法参见FNWPB-EM-SOP-SB(GE)-02-移动手糊树脂机操作规程。ReferFNWPB-EM-SOP-SB(GE)-02-mobile hand lay-up resin standard operation processto mix the res