车间常用英语.doc

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中材科技风电叶片车间常用英语

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目录
组件/Parts 3
设备&工装/Equipments&Devices 3
材料/Material 4
玻纤类/Fabric 4
芯材类/ Core Material 4
耗材类/Consumables 5
辅材类/Adding Material 5
树脂&粘接胶/Resin &Glue 5
油漆&腻子/Paint& Filler 5
避雷系统/Lightning Protection System 6
金属件/Metal Pieces 6
2.工艺过程常用中英文词汇对照表 6
工序类/Procedure 6
模具调试/Mold Debug 7
来料检查/ Ining Inspection 7
铺层/Lamination 7
灌注&预固化/Infusion&Pre-curing 8
粘接/Bonding 8
后处理/ Post-processing 9
3. 缩写/ Abbreviation 10
4. 维修工艺/ Maintenance Craft 13
4.1 真空灌注工艺维修方案/Infusion Process 13
4.1.1维修流程/Repaire Flow Diagram 13
4.1.2主要流程工序/Primary Process Flow 13
4.2 手糊真空袋压工艺/Hand-layup Vacuum Bag Molding Process 16
4.2.1 维修流程/Repaire Flow Diagram 17
4.2.2 主要流程工序/Primary Process Flow 17
4.3 手糊工艺维修方案/ Hand Layup Process 19
4.3.1维修流程/Repair Flow Diagram 20
4.3.2 主要流程工序/Primary Process Flow 20
5.常见缺陷/ mon Defects 21

1.常用中英文词汇对照表
英文
中文
组件/Parts
girder/spar cap
主梁
shear web
腹板
TE UD
后缘UD
Pre-fab root/root ring
预制叶根
shell
蒙皮
balance tray
配重盒
root closeout
叶根挡板
manhole cover
人孔盖
root band
叶根防护带
bonding cap
粘接角
flex bracket
柔性支架
设备&工装/Equipments&Devices
crane
天车
shear web gantry
大腹板工装
spar cap fixture
梁定位工装
spar cap lift fixture
吊梁工装
prefab root pre-layup
阳模铺布工装
degasing machine
脱泡机
root cut machine
叶根切割机
support fixture
支撑支架
storage racks
存储支架
drill machine
打孔机
painting machine
喷漆机
post cure oven
固化炉
paint booth
喷漆房
crane
龙门吊
forklift
叉车
storage
仓库
workshop
车间
test bench
试验台
remote controller
遥控器
scraper
刮板
mold
模具
pressure side
PS面
suction side
SS面
mold flange
模具法兰
vacuum source
真空泵
infusion reservoir
移动树脂车（意译）
contour gauge
轮廓仪(尺/规）
hot air blowers
鼓风机（热风）
heat blankets
加热毯
thermocouple（TC）
热电偶
pyrometer/
IR temperature gun
红外测温枪
transportation fixtures
转运工装
Blade rotation
圈车
fixturing
工装
材料/Material
玻纤类/Fabric
glass fiber
玻纤
glass fabirc
玻纤织物
glass fabirc kitting
玻纤织物套材
root built up
叶根增强层
Biax
双轴
UD
单向
roving
粗纱/原纱
tex
原纱的单位
sizing
浸润剂
continuous strand mat
连续毡
chopped strand mat
短切毡
芯材类/ Core Material
core
芯材
foam
泡沫
core kitting
芯材套材
balsa
轻木
PVC/SAN
PVC/SAN芯材
plywood
层合板
耗材类/Consumables
consuming material
消耗材料
Tackifier
固定剂（包括喷胶和网格胶带）
spray adhesive
喷胶
placement tape
固定胶带
release agent/NC-55
脱模剂
posite staples
树脂钉
sellotape
透明胶带
Vacuum tape
真空胶带
辅材类/Adding Material
infusion aid material
灌注辅助材料
peel ply
脱模布
resin distribution medium
导流网
vacuum bag film
真空膜
semi-permeable membrane
VAP膜
perforated release film
多孔膜
Vacuum tube
真空管
Spiral tube
螺旋管
Omega tube
Ω管
树脂&粘接胶/Resin &Glue
resin
树脂
matrix
基体
hardener
固化剂
adhensive
粘接胶
epoxy resin
环氧树脂
油漆&腻子/Paint& Filler
paint
油漆
filler
腻子
避雷系统/Lightning Protection System
LPS
(lightning protection system)
避雷系统
lightning cable
避雷线
Aluminum tip
铝叶尖
receptor
接闪器
金属件/Metal Pieces
hardware
金属件
fastener
紧固件
bolt
螺栓
stud
螺栓
(轴向螺栓，用于与轮毂连接)
barrel nut
螺母
Washer
垫片
cap screw
螺帽
rivet
铆钉
Loctite
螺纹紧固剂
（乐泰胶）
blade ID plate
叶片铭牌
0º-marking plate
0度标识牌
2.工艺过程常用中英文词汇对照表
英文
中文
工序类/Procedure
lay up
铺层
infusion
灌注
bond
粘接
pre cure
预固化
stripping aid material/debag
撕模
de-mold
起模
trim
切边
wet finish/hand lamination
手糊补强
HLU
（hand lay up）
手糊
post cure
后固化
root machining/cutting and drilling
切叶根和钻孔
root assembly
叶根组装（挡板、人孔盖）
coating
涂装
balancing
配重
transport
转运
storage
储存
final inspection
终检
模具调试/Mold Debug
debug
调试
来料检查/ Ining Inspection
receiving inspection
来料检验
Lot
批次（生产批）
batch
批次（发送批）
Shelf Life
保质期
Periodic Lot Testing
周期性批量测试
Factory Trials
工厂试验
Workmanship
工艺(子级供应商)
铺层/Lamination
constant temperature
恒温
room temperature
室温/常温
room humidity
室内湿度
LE/leading edge
前缘
TE/ trailing edge
后缘
spanwise
轴向
chordwise
弦向
largest chord/max chord
最大弦长
overlap
搭接
stagger
错层
butt joint
对接
fiber angle
纤维方向
moisture content
含水率
tolerance
容差
centerline
中心线
pitch axis
变桨轴/叶片轴线
灌注&预固化/Infusion&Pre-curing
absolute pressure
绝对压力
vacuum check
真空检查
vacuum drop test
真空压降检测
neat resin
纯树脂
safety and hazard information
危化品信息
viscosity
粘度
shrinkage
收缩率
density
密度
mix ratio
混胶比
degassing
脱泡
pot life
适应期
gel time
凝胶时间
ramp rates
升温速率
soak time
保温时间
preheat
预热
pre-cure
预固化
cure cycle
固化制度
peak exotherm
放热峰
Glass Transition Temperature
玻璃化转变温度
sample
取样
粘接/Bonding
inspection
检查
overbite
前缘错位（SS面超过PS面）
underbite
前缘错位（PS面超过SS面）
foreign object
异物
shiny spot
光面
dry glass
干玻纤
semi-dry glass
半干玻纤
wave
褶皱
wrinkle
褶皱
fold
褶皱
Aspect Ratio
宽高比
wave criteria
褶皱标准
Entrained Air
气泡（气泡直径<1mm）
Void
气泡（气泡直径>1mm）
pocket
富树脂
bond joint
粘接面
reinforcement
补强布
后处理/ Post-processing
Non-Destructive Testing (NDT)
无损检测
WFT
湿膜厚度
dry to Touch
指触干燥
DFT
干膜厚度
erosion protection
腐蚀防护
lift marking
吊点标识
support marking
支点标识
serial number
序列号
set number
套号
center of gravity
重心
confiend space
封闭场所（与EHS相关）
blade cut-up
叶片切片
3. 缩写/ Abbreviation
缩写
全称
中文释义
AME
Advanced manaufacturing engineer
先进制造工程师
AND
Account Distribution Number （The 9-digit account number monly used for interpany billing）
帐户分配码
（一个9位数的帐号，通常用于公司内部开单子）
AQP
Auditor qualification program
审计认证规程
ASE
Advanced sourcing engineer
先进采购工程师
BOM
Bill of material
材料清单
BTF
Build to function
根据功能制造
BTP
Build to print
根据图纸制造（代加工）
BTS
Build to specification
根据要求制造（设计+加工）
CA
corrective actions
纠正措施
CAR
Corrective action request
纠正措施申请
CAV
Characteristic Accountability and Verification
特征参数记录和对比
CCL
pliance Check List
符合性检查表
CDR
Conceptual Design Review
概念设计审查
CFM
Continuous Filament Mat
连续毡
CITC
Continuous Improvement Training Curriculum
持续改进培训课程
COE
Center of Excellence
卓越中心
（一个带领其它员工或组织去关注某个特定领域的集团或团队）
COC
　Certificate of Conformity
合格证
COT
　Career Oriented Training
职业导向训练
CPK
Process Capability Index
过程能力指数
（工艺过程稳定性的指标）
CTP
Critical To Process
关键过程控制
CTQ
Critical To Quality
关键质量控制
DCI
Design Change Instruction
设计变更说明
DDR
Detailed Design Review
详细设计评审
DOE
Design of experiment
试验设计
DSQR
DELEGATED SUPPLIER QUALITY REPRESENTATIVE
委派供应商质量代表
DVR
Design Validation Review
设计验证评审
FMEA
Failure Modes and Effects Analysis
失效模式与影响分析
FPCR
frozen process change report
固化工艺变更报告
FPQ
First Piece Qualification
首件认证
FVF
Fiber volume fraction
纤维体积含量
FWF
Fiber weight fraction
纤维质量含量
GB
Green belt
绿带
（六西格玛管理中某种级别）
GCL
Global modity Leader
全球采购经理
GGE
GE Engineering
GE 工程部
GGO
Global growth & operations
全球增长和运营部门
GSCM
Global Supply Chain Management
全球供应链管理
HLU
Hand lay-up manufacturing process
手糊制造
IOI
Items of interest
　兴趣指标
ITP
Inspection Test Plan
检验试验计划
JTA
Job Task Analysis
工作任务分析
KCP
Key Control Parameters
关键控制参数
KPI
Key Performance Indicator
关键绩效指标
LCB
Life cycle brand
品牌生命周期
LEC
Logistics exection center
物流执行中心
LPS
Lighting protection system
避雷系统
LSL
Lower Specification Limit
最低要求
MNDA
Mutual Non Disclosure Agreement
互不揭露协议（保密协议）
MPE
Manufacturing Process Engineer
制造工艺工程师
MPP
Manufacturing Process Plan
生产流程计划
MSD
Material ship directly
直接发运材料
MSDS
Material Safety Data Sheet
化学品安全说明书
（记录危化品信息及其处理方式的表）
NCA
Nonconformance assessment
不符合项评估
NCN
Non Conforming Notice
不符合项通知
NCR
Non-Conformance Report
不符合项报告
NGC
Nanjing gearbox
南京高速齿轮箱
（南高齿）
NPI
New Product Introduction
新产品导入
NPS
Net Promoter Score(Is a way to get customer's feedback and act according to it.)
净推介值
（是一种获得客户反馈并依据其行动的方法）
（通用电气的做法是，计算不满意客户与忠诚客户的百分比净值，将其作为客户净推介值，并使管理人员的大部分奖金与该值目标挂钩。）
OS
Over size
超过规定规格（偏大）
PDR
Preliminary Design Review
初步设计评审
PG
Power generation
发电
PLQ
Pilot Lot Qualification
首批认证
PQ
Product Quality
产品质量
PQP
Product Quality Plan
产品质量控制计划
QCP
Quality control plan
质控计划
QCR
quality control report
质控报告
QFD
Quality function development
质量功能配置
QMI
Quality Management Institute
质量管理协会
QMR
Quality Management Review
质量管理监察
QP
Quality process
质量流程
QPP
Qualification Program Plan
资格程序计划
RCA
root cause analysis
根本原因分析
RDC
Request for Design Change
设计变更申请
RFI
Request for Information
获取更多信息申请
RI
Repair instruction
维修大纲
RIM
Resin Infusion Molding
注射树脂模塑
（一种成型方法，类似于RTM）
SDR
Supplier Deviation Request
供应商偏差申请
SRG
Supplier Responsibility Guidelines
供应商责任指南
SRP
Supplier’s Repair Procedure.
供应商维修规范
SSQC
Six Sigma Quality Coach
6Sigma 质量教练
TC
Thermocouple
热电偶
TTA
Task to traning analysis
培训分析能力的任务
UVC
Unusual Visual Condition
非常规目测条件
VVF
Void volume fraction
孔洞体积分数
WI
Work instruction
操作说明书
4. 维修工艺/ Maintenance Craft
4.1 真空灌注工艺维修方案/Infusion Process
真空灌注工艺适用于维修面积较大、层数较多、对产品外观有较大影响、关键部件出现的缺陷和影响合模粘接界面的区域等的维修，具体操作要求如下：
Vacuum infusion process repaire apply to the defect which refer to larger defective area ，higher-rise layers and greater influence of product Configuration ，critical ponents ，bonding zone. Detailed requirements are as follows:
4.1.1维修流程/Repaire Flow Diagram

4.1.2主要流程工序/Primary Process Flow
4.1.2.1缺陷去除/Defect Removing
使用角磨机等工具将缺陷区域磨开，以去除缺陷。打磨遵循最小打磨原则。缺陷现场打磨由具备相应资质的QI 现场指导，特殊情况时可以通知质量工程师或者工艺工程师现场指导打磨。
Grind the defects with machines and tools to confirm the severity degree. The grinding should remove the entire defects and follow minor repair principle. Defects shall be grinded under the guidance of qualified quality stuffs or technolotist on site.
4.1.2.2 错层打磨/Stagger Grinding
根据缺陷维修方案要求，对打磨区域使用水性记号笔画线。完毕后使用角磨机配40~60目砂纸对缺陷区域进行错层打磨，打磨按照由内向外原则进行打磨。According to the requirements of the repairesolution , draw a line of defect region, grind stagger defect area with 40~60 gritsandpaper. The principle of grinding should from center to outside .
4.1.2.3 表面清理/Surface Cleam
采用真空吸尘设备清理打磨区域表面粉尘。
Use vacuum cleaning equipment to clean dust in the grinded area.
4.1.2.4 主材铺层/Lay-up Primary Materials
根据维修方案要求准备对应规格型号和尺寸的纤维布和芯材，并按照方案要求进行铺设。
Glass and core materials specification and position on the repair area with corresponding accurate to the repaire plan.
4.1.2.5 流道铺设/Infusion System Layup
按维修方案中具体的辅材及流道布置指导说明铺设真空胶带、脱模布、多孔膜、吸胶毡导流网，包覆至少双层真空膜。当维修方案未说明时，按照如下原则进行辅材铺放：
Layup the tacky tape 、peel ply、pinhole film、 breathing catton、flow mesh, wrap 2 layers vacuum films. The prinmary principle of infusion system as follows:
(1) 真空胶带铺设距离最外侧纤维布层100mm 以上。
The distance between the tacky tape ande fiber outteredge greater-than 100mm;
(2) 多孔膜原则上只铺放导流网下方，边缘超出导流网边缘20-30mm，多孔膜搭接宽度≤10mm。
Pinhole film below the flew mesh and exceeds the flow mesh for 20-30 mm，the width of overlap ≤10 mm
(3) 吸胶毡作为导气通道，尽量铺设在流道对立面，不与布层接触，连接到抽气口上。布层与吸胶毡通道通过吸胶毡搭条连接，吸胶毡搭条间距约在0.5-1m，且分布均匀。
The breathing catton cover the vacuum ports is located on the opposite of the channel what could be the vacumm medium and connot touch the layers. Theuniform distribution breathing catton bridge connect the fiber layers and breathing catton channel, the space between the bridge is 0.5-1m.
(4) 导流网铺设，距离铺层四周约为100±20mm，若为后缘梁维修时，由于宽度所限，在弦长方向距离布层终点适当缩小间距，但最小间距需≥30mm。
Flow mesh layup : 100±20mm from the layers edge. When repair TE-UD，subject to the width ,the distance of the layers, end in the chordwise should be properly shrink to 30 at least.
(5) 流道布置，在轴向方向，距离铺层起点和终点≥100mm，注胶口居中放置。在弦长方向原则上若需要维修区域宽度≤800mm，则选择从单边灌注，对立边抽气；若维修区域宽度＞800mm，则选择居中铺放流道，在弦长方向，两边同时布置抽气通道。
Flow channel layup ：inspanwise, 100 mm from the start anf end of fiber at least. The injection port stand in the middle. In principle, if the defect area width ≤800mm in spanwise , infusion from one side, otherwise put the channel in the middle and layup pumping medium on both side.
（6）脱模布覆盖整个维修区域，若为了不影响邻近区域的表面干净卫生，尽量在有胶液达到的区域，均覆盖上脱模布。
Cover the whole repair area with peel ply. In order to keep clean of surroundings , cover all area resin infusioned with peel ply.
（7）布置真空抽气系统，抽气口原则上要均匀布置，且数量不少于2 个，间距以1.5-3m 为宜。可根据维修区域长度适当增加抽气口。抽气口根据流道布置原则，单边灌注时选择对立边布置，中间灌注时，选择两边均匀布置抽气口。抽气管道连接到真空泵上，为防止抽气管道进胶返到真空泵内，抽气管道可以先连接到溢流桶，再通过溢流桶连接到真空泵上。
Vacuum system layup :more than 2 vacuum ports should be uniform distributed. The distance between 2 ports shold be 1.5-3m. the vacuum ports could properly added accord to the repair area length.According to flow channel layup principle, when infusion from one side,exhaust air from the opposite side; when infusion from middle , exhaust air from both side. The vacuum tube joint to the vacuum pump. In order to prevent resin exhaust into the pump ,the vacuum tube should connect overflow bucket first,and joint to the vacuum pump second.
4.1.2.6 真空检验及灌注/Check Vacuum and Infusion
1）至少布置双层真空膜，抽二保一，若一二真空均无法保住真空的情况下，确认由于粘接界面的特殊情况，可采取包覆第三真空膜，增大包真空面积。将压力降低至5kPa 以下，以保压5 分钟真空降值≤1kPa 为合格。
Wrappe two layersvacuum film at least,if the second vacuum bag cannot maintain the vacuum pressure then add the third vacuum film to rise the vacuum area after confirm the particularity of the adhesive surface . when the vacuum pressure value lower than 5KPa.Vacuum decrease value≤1KPa during 5 minutes of pressure maintaining is acceptable.
2）树脂与固化剂配比合格后，进行出胶。灌注树脂比例测试和出胶参见《FNWPB-EM-SOP-SB(GE)-01 移动灌注树脂机操作规程》。
Test the resin radio before glue The radio and glue refer to 《FNWPB-EM-SOP-SB(GE)-01SOP for Mobile RIM Resin Mix Machine》.
灌注至整个维修区域织物被环氧树脂完全浸润。关闭注胶管，保持真空泵一直处于抽气状态直至固化完成。
When the whole area fiber are fully saturated with resin, infusion is pleted. Turn off valve,keep pump working all along until finish curing.
4.1.2.7 固化/Curing
使用电热毯或者其他合适的加热设备对维修区域进行加热，加温要求为70℃保持5h；记录固化曲线（或填写固化记录），作为维修记录的一部分。对于未进行后固化前的维修，维修区域可以先预固化，使得维修区域表面硬化，完毕后与叶片一起后固化。为了保证修补区域的固化质量，需要测试树脂Tg 。对于叶片维修区域有Tg 值要求的，若检验不合格，此叶片不得出厂。
Use electric blanketor other appropriate equipments toheat the repair area, the curing cycle is 70℃ and continue 5h, record the curing curve(or fillout curing record ) as a part of the repair record. The pre-curing repair work,,make the repair area harden first and post curing with blade. Ensuring repairequality ,Tg must be tested required until qualified.
4.2 手糊真空袋压工艺/Hand-layup Vacuum Bag Molding Process
对外形尺寸要求较高，层数小于等于5 层的缺陷，原则上采用手糊真空袋压工艺。
Hand-layup vacuum bag molding process is executed when demang higher configuration size or the defect less than 5 layers in principle.
4.2.1 维修流程/Repaire Flow Diagram

4.2.2 主要流程工序/Primary Process Flow
4.2.2.1 缺陷去除/Defect Removing
参照4.1.2.1。
Refer to 4.1.2.1.
4.2.2.2 错层打磨/Stagger Grinding
参照4.1.2.2。
Refer to 4.1.2.2.
4.2.2.3 表面清理/Surface Cleam
参照4.1.2.3。
Refer to 4.1.2.3.
4.2.2.4 玻纤织物准备/Prepare the Glass Fiber Fabric
根据NCR 的玻纤布规格和尺寸要求准备对应型号和尺寸的玻纤布。
Prepare the glass fibre fabric with right specification and dimensions according to the repaire plan in NCR.
4.2.2.5 手糊树脂混合/Mixing of Hand Lay-up Resin & Curing Regent
1）树脂比例测试方法参见《FNWPB-EM-SOP-SB(GE)-02-移动手糊树脂机操作规程》。
Refer《FNWPB-EM-SOP-SB(GE)-02-mobile hand lay-up resin standard operation process》to mix the res