英福康Inficon E3000操作手册(英文).pdf

Translation of the original operating instructionsInficon E3000 ManualEcotec E3000Leak detector寸09LOrder no.:530-001,530-002 530-103,530-104from software version:3.14INFICON1NF1CONReprint,translation and duplication need to be approved in writing by INFICON GmbH.寸 09I/6LLUBZNPUPIooom 山 uculou 山 suonurulsu-6lp(Ddo-PUBZO.C1JO UO4E-SUP一Table of Contents1 About this manual.51.1 Target group.51.2 Other applicable documents.51.3 Presentation of information.51.3.1 Warnings.52 Safety.72.1 Intended use.72.2 Owner requirements.72.3 Operator requirements.82.4 Dangers.83 Shipment,transport,storage.94 Description.114.1 Function and setup of the device.114.2 Main unit.114.3 Sniffer line.134.4 Technical data.141709i/6llu(dnnpupiooom 山o lou山 SUORUrulsu 一 6u43E(Ddo 0一I1JO U04P-SU215 Installation.175.1 Setup.175.2 Connecting the sniffer line.185.2.1 Replacing the capillary filter of the sniffer probe.185.2.1.1 Replacing the plastic capillary filter with the metal capillary filter.195.2.1.2 Replacing the metal capillary filter with the plastic capillary filter.195.2.1.3 Water conservation sniffer probe mounting and remove.205.2.2 Attaching the sniffer lines holder.215.3 Connecting the ECO-Check calibrated leak.215.4 Connecting the external display unit to the Ecotec E3000RC.215.5 Connecting to the power supply system.225.5.1 Connecting to a PC.225.5.2 Connecting with a PLC.226 Operation.236.1 Start-up.236.2 Operating the device.236.2.1 Display and keys.236.2.1.1 Recurring function symbols.246.2.2 Elements of the measurement view.256.2.3 Operating elements and display on the sniffer handle.266.2.4 Special features of the Ecotec E3000RC.276.3 Settings before measurements.286.3.1 Miscellaneous.286.3.2 Audio settings.296.3.3 Display settings.306.3.3.1 Gas display handle.31Table of Contents1NF1CON6.3.46.3.56.46.4.16.4.26.4.2.16.4.2.26.4.36.4.46.4.56.4.66.4.6.16.4.76.4.7.16.4.7.26.56.66.76.86.9Vacuum&access control.Interfaces.Settings for the measurements.Selecting the gas,changing gas parameters,activating measurement.Calibration.Internal calibration with ECO-Check.External calibration with external calibrated leak.Gas equivalent to helium and hydrogen,settings for diluted gas.Suppressing interfering gases(Sophisticated interfering gas suppression-IGS)Setting a user-defined gas.Measuring.Calling up information on the measurement.Measuring with l-Guide.Setting the l-Guide program.Starting the l-Guide program.Idle state(sleep).Service.Calling up information about the device.Special features of individual gases.Switching off the device.13 43 3 34 7 8 9 03 3 3 3 44424345454647500 0 35 5 5547Warnings and error messages5588.18.28.2.18.2.28.2.38.2.48.2.5Maintenance.Calling up and managing maintenance information.Maintenance work.Replacing the air filter of the main unit.Replacing the operating fluid reservoir.Replacing mains fuses.Replacing the filter inserts of the capillary filter and the water conservation tipReplacing the sinter filter of the sniffer handle.3 3 66 6 66869力727399.19.2Taking out of service.Disposal of the Ecotec E3000 Returning the Ecotec E3000.乃乃乃1010.110.210.310.410.5Appendix.Accessories.Gas library.Menu tree.CE-Declaration of Conformity RoHS-Declaration of Conformity777778858687Index89寸 0 9 L、6TLUaJzCNIeuplooomw DOJlou 山 SUOQUnbsu-6u-leOJdo-rcu&-0OJqlM-0 UOQe-susl4Table of ContentsAbout this manualThis document applies to the software version stated on the cover page.Documents for other software versions are available from our sales department.7.7 Target groupThese operating instructions are intended for the owner of the leak detection unit E3000 and for technically qualified personnel with experience in leak detection technology and integration of leak detection devices in leak detection systems.1.2 Other applicable documents ECO-Check installation instructions,document no.liqalO Interface description,document no.kins221.3 Presentation of information1.3.1 WarningsA DANGER1709i/6llu(dnnpupiooom 山o lou山 SUORUrulsu 一 6u43E(Ddo 0一I1JO U04P-SU21Imminent threat of danger resulting in death or severe injuriesA WARNINGDangerous situation potentially resulting in death or severe injuriesA CAUTIONDangerous situation resulting in minor injuriesNOTICEDangerous situation resulting in damage to property or the environment1 About this manual1NF1CON寸 0 9 L、6TLUazCNIeupl-0002 UCU10D山 suo 一：p n b s u-6unecudo-eu-6-0culllM-0 UOQe-susl61 About this manual2 Safety2.1 Intended useThe device is a leak detector for sniffer leak detection.With the device you locate and quantify leaks on test objects.The device sniffs for light gases,refrigerants and natural gases.The test objects must contain the gas under overpressure.The outsides ofthe test objects are checked for escaping gas with a sniffer line(sniffing method).The sniffer line is available as an accessory(see 10.1 Accessories；page 77).You must install,operate and service the device only in compliance with these operating instructions.Adhere to the restrictions of use(see 4.4 Technical data”,page 14).Unauthorized use Do not suction in liquids with the device.Never hold the sniffer probe into liquids but sniff only for gases.2.2 Owner requirements1709i/6llu(dnnpupiooom 山o lou山 SUORUrulsu 一 6u43E(Ddo 0一I1JO U04P-SU21Safety-conscious Operate the device only in technically perfect working order.operation k Operate the device exclusively as specified,in a safety-conscious and hazard-consciousmanner and in compliance with these operating instructions.Fulfill the following regulations and monitor their compliance:-Intended use-Generally applicable safety and accident prevention regulations-International,national and local standards and guidelines-Additional provisions and regulations that are specific to the unit Use only original parts or parts approved by the manufacturer.Keep these operating instructions available at the equipment location.Personnel qualifications Allow only qualified technical staff to work with and on the device.The qualified technical staff must have received training on the device.Allow personnel in training to work with and on the device only under the supervision of trained qualified technical staff.Make sure that the authorized personnel have read and understood the operating instructions and all other applicable documents(see/z1.2 Other applicable documents,page 5)z especially the information on safety,maintenance and repairs,before starting work.Define responsibilities,authorizations and supervision of personnel.2 Safety71NF1CONDangers due to electric power2.3 Operator requirements Read,observe and follow the information in these operating instructions and the working instructions created by the owner,especially the safety instructions and warnings.Carry out any work only based on the complete operating instructions.If you have questions regarding operation or maintenance that you cannot find answers for in these instructions,please contact the INFICON customer service.2.4 DangersThe unit was built according to the state of the art and the recognized safety regulations.Nevertheless,improper use can result in danger to life and limb of the operator or other persons and damage to the unit and other property.The device is operated with electrical voltages of up to 265 V.Touching parts where electric voltage is applied can result in death.Disconnect the device from the power supply priorto any installation and maintenance work.Make sure that the electric power supply cannot be reconnected unauthorized.Touching live parts with the sniffer probe can result in death.Before starting the leak test,disconnect electrically operated test objects from the power supply.Make sure that the electric power supply cannot be reconnected unauthorized.The device contains electric components that can be damaged from high electric voltage.Before connecting the device to the power supply,make sure that the supply voltage specified on the device is the same as the local power supply.Liquids and chemical substances can damage the unit.Adhere to the restrictions of use(see z/4.4 Technical data”,page 14).Do not suction in liquids with the device.Never try to find toxic,caustic,microbiological,explosive,radioactive or other harmful substances with the device.Hydrogen and air form a highly explosive mixture.a Use the device only outside of explosive areas.You may not smoke.Do not subject the device to open fire and avoid sparking.Exposure of the eyes to LED light can lead to lasting eye damage.Do not look into the LEDs of the sniffer handle from a short distance or for a longer period of time.Dangers due to liquids and chemical substancesDangers due to strong light irradiation寸 O9I/67LU ZNPUPIooom 山 uculou 山 suonurulsu-ounsCDdo CULPJO82 Safety3 Shipment,transport,storageScope of deliveryTable 1:Scope of deliveryArticleQuantityEcotec E3000(main unit)1Power supply cable,3 m length1Fuses30Replacement air filter18 mm Allen wrench119 mm box wrench1Operating instructions1Interface description1 Check the scope of delivery of the product for completeness after receipt.The following must be ordered separately:sniffer lines with the desired length,ECO-Check calibrated leak,for device version E3000RC:display and connecting cable.Accessory list:see 10.1 Accessories page 77TransportNOTICE1709i/6llu(dnnpupiooom 山o lou山 SUORUrulsu 一 6u43E(Ddo 0一I1JO U04P-SU21StorageDamage from transportTransport in unsuitable packaging material can damage the unit.Parts inside the device can be damaged during transportation without transport restraint.Store the original packaging.Transport the device only in the original packaging.Screw the transport restraint into the device floor before transportation,see 5.1 Setup”,page 17.Store the device adhering to the specifications,see/z4.4 Technical data：page 14.3 Shipment,transport,storage91NF1CON寸 0 9 L、6TLUazCNIeupl-0002 UCU10D山 suo 一：p n b s u-6uneudo-eu-6-0culllM-0 UOQe-susl103 Shipment,transport,storage4 Description4.1 Function and setup of the deviceThe Ecotec E3000 is comprised of main unit and sniffer line.The Ecotec E3000 can verify and quantify gases sucked in by the sniffer line with the help of a selective mass spectrometer.Working in the Ecotec E3000:a Quadrupol mass spectrometer as a detection system a high vacuum pump system an inlet system for the gas flow electrical and electronic sub-assemblies for electrical supply and signal processingThe mass spectrometer works under high vacuum,i.e.the pressure in the mass spectrometer must always be below 10-4 mbar.This vacuum is created by the turbo molecular pump with the help of a diaphragm pump.4.2 Main unitThe main unit will be called“device“only in the following so long as this does not falsify the meaning.1709i/6llu(dnnpupiooom 山o lou山 SUORUrulsu 一 6u43E(Ddo 0一I1JO U04P-SU21Fig.1:Front view Display Handles and ventilation openings Speaker ECO-Check calibrated leak（5）Lemo plug-in connector for sniffer line4 Description111NF1CONFig.2:Rear view Headphone connection,3.5 mm jack Fuses behind cover Inputs/outputs(I/O port)Power supply(3)RS-232 connection Rating plate Mains plug Headphone connection,3.5 mm jackIn order to better hear signals in a loud environment,you can connect head phones.Inputs/outputs(I/O port)The I/O port enables communication with a PLC.Some functions of the Ecotec E3000 can be controlled from the outside and measurement results and device states of the Ecotec E3000 can be transmitted to the outside.Relay changeover contacts allow monitoring ofthe triggervalues and the operating status of the Ecotec E3000.Please refer to the“Interface description Ecotec E3000(doc.no.kins22e1)for further information.(3)RS-232 connectionA PC can read out all data and measurement results ofthe device and control the device via the RS-232 connection.Please refer to the Interface description Ecotec E3000”(doc.no.kins22e1)for further information.Mains plugThe mains plug serves to switch the device on and off.(5)Fuses behind coverFor information on replacing the fuses,see 8.2.3 Replacing mains fuses；page 71.(6)Power supplyFor information on the power supply,see z/4.4 Technical data：page 14,as well as the labeling on the power supply(rating plate).寸 O9I/67LU ZNPUPIooom 山 uculou 山 suonurulsu-ounsCDdo CULPJO124 Description(7)Rating plateThe rating plate contains the supply voltage specification and other information with which the device can be clearly identified.INFICON-Bonner StraBe 498 50968 Koln530-001 Ecotec E3000,187-265V,50/60HZ,200VASer.-No.:90001054649IMMMIMIII删II 雷二Fig.3:Rating plate Supply voltage Serial number Production date4.3 Sniffer lineSniffer probeYou need a sniffer line to operate the device.Sniffer lines are available in four lengths:3 mz 5 m,10 m and 15 m.The sniffer line is made of a flexible tube(multi-function cable),a handle with controls(sniffer handle)and a sniffer probe.There is a special sniffer line for robotic applications(see 10.1 Accessories；page 77).There are rigid and flexible sniffer probes with different lengths.Sniffer handle display and functionsThe display on the sniffer handle shows current information on the measuring process.You can operate functions frequently used during measurement with both buttons.LEDs inserted in the handle illuminate the test area.1709i/6llu(dnnpupiooom 山o lou山 SUORUrulsu 一 6u43E(Ddo 0一I1JO U04P-SU21Fig.4:Handle:display and functions Display(2)ZERO adjustment LEDs(4)Speaker(on the rear)(5)l*Guide operation4 Description1NF1CONIf the measuring value limit is exceeded,the display switches from green to red.You can additionally set one speaker in the handle to output a signal and the LEDs in the handle to flash orshine with maximum brightness,see 6.3 Settings before measurements page 28.4.4 Technical dataTable 2:Technical dataMechanical dataDimensions(W x H x D)610 mm x 370 mm x 265 mmWeight34 kgAmbient conditionsPermissible ambient temperature(during operation)10 to 45 Permissible storage temperature-20 to 60 Max.relative humidity up to 31 80%Max.relative humidity from 31 to 40 Linearly dropping from 80%to 50%Max.relative humidity above 40 50%Pollution degreeII(according to I EC 61010/part1/Usually,only nonconducting soiling may occur.However,temporary conductivity caused by condensation is tolerable at times/)Max.altitude above sea level2000 mElectrical dataSupply voltages and frequenciesCountry-specific,see rating plate on device rearPower consumption 300VAProtection classIP 20Overvoltage categoryIIMains fuse2x 4Aslow-blowPower supply cable2.5 mNoise level54dBAPhysical dataMinimum detectable leak rateR134a0.05 g/a(0.002 oz/yr)R600a0.05 g/a(0.002 oz/yr)Helium 1 x 10-6mbarl/sMeasurement range6 decadesDetectable masses2 to 200 amuMass spectrometerQuadrupol mass spectrometerIon source2 cathodesTime constant of the leak rate signal1sGas flow through the capillaryMeasured at1 atm(1013 mbar)at sea level.The flow rate changes with geographical height and barometric pressure.120 to 200 seemTime until ready for operation2 min寸 09I/6LLUBZNPUPIooom 山 uculou 山 suonurulsu-ounsCDdo CU