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CNAf自清洗管道过滤器英文版.doc

1、 Automatic self-cleaning filter Operation manual Model CNAF-JT Beijing Luolun (Excel Ethics) filtration Equipment technology Co., Ltd 1 Product introduction Filtration is one important part of water purification, which filters the impurity in order to achieve the purpose

2、of water treatment or protection. Traditional net filtration approaches have been widely applied in water treatment and industrial water recycling system owing to its good filtration result and small resistance. However, these approaches have the limit of volume of impurity to be treated, easily bl

3、ocked and complicated cleaning process which must be cleaned after the whole system is disassembly. This kind of cleaning process loses the monitor and lowers the automation for whole system. Automatic cleaning filtration filters the grey water and automatically cleans the filter without stopping su

4、pplying the water. The system is fully automatic and treats big volume of grey water. Picture 1 2 Serviceable range JT- automatic self-cleaning filter widely applied in circle or acyclic cooling waters system, heat exchanging system, central air-conditioning system, and central heating system,

5、 hot-water boiler, which are used to protect cooling equipment, heating exchanging system, air condition and boiler. It is suitable to industry circulating water filtrations, such as steel system, petroleum chemical industry, metallurgy, electron, papermaking, food. This equipment requests water te

6、mperature flow the filter can’t surpass 95℃. The request of water quality: The suspended substance in water is smaller than 60mg/L, suspended substance can be allowed to achieve 110mg/L in the short adequate time. If the water quality cannot meet the requirements, it needs to pretreatment before en

7、ter to the inlet. 3 Product functions and characteristics 3.1 product functions Automatic cleaning filtration system filters the grey water and automatically cleans the filter without stopping supplying the water. The system has two control types: Manual and automatic. Automatic control: Ther

8、e are two ways for automatic control. One is timer and the other is pressure difference. Set the time for the filtration on the timer. When it finishes the cleaning process starts automatically. In the meantime, the control system compares the system pressure difference with pre-set pressure differe

9、nce. If both differences meet together the system starts the automatic cleaning. The duration is set by the timer. When the cleaning finishes the system goes back to the initial state and is ready for the next cycle. Manual control: Turn the switch to the manual and it starts to clean the filter m

10、anually. Customers can choose any model of control according to the need. Please see the details of operation in the operation section. 3.2 product Characteristics 1) The default filter fitness is 100 microns and optional from 100 microns to 3000 microns. Moreover, its filter area is large, the

11、 pollutional load is high, and user can setting according to actual working condition. 2) It is easy to operate automatic cleaning under the electronic monitor. All parameters for the control system can be adjusted. 3) The system has designed for the over-load motor protector. 4) The system fea

12、tures in non-stop supply of water when the cleaning is processed. It consumes little water to clean. The amount of water used is less than 1% of the total amount of water. 5) Easy to maintain and uninstall. 6) The system is designed French connection and easy. 4 Product model descriptions J

13、T-automatic self-cleaning filter’s specifications is distinguished by inside nominal diameter of water inlet and outlet, Conventional produces have twelve specifications: 3²、4²、5²、6²、8²、10²、12²、14²、16²、18²、20².PN=1.6MPa Representation of the specifications as followed: CNAF-JT PN (MPa)

14、 Inside nominal diameter(inch) model Model Automatic self-cleaning filter For example: 10’’ JT- automatic self-cleaning filter can be expressed as CNAF-JT10-1.6 5 Product structure descriptions As shown in picture 1, we adopt the mechanical-elec

15、trical integration system design JT-automatic self-cleaning filter is made of driver, control circuit (including the switch of pressure difference), filtration, cleaning parts, French connection etc. Electrical control, control circuit and discharge valve are the main parts for the control system

16、 which operates the automatic cleaning process. Control circuit is made of switch of pressure difference, brass and connection etc. The filter is normally made of stainless steel and can be other options according to the water temperature and quality. 6 Product Outlook 1、mounting dimens

17、ions (as shown in picture 2) Picture 2 2) Sharp chart,as shown in table 1 Table 1 Model pipe diameter J J1 J2 Y Y1 K Weight (inch) mm mm mm mm mm mm (Kg) CNAF-JT03 3 886 376 718 683 257 673 87 CNAF-JT04 4 936 411 770 683 257 673 106 CNAF-JT05 5 10

18、18 461 852 683 257 673 132 CNAF-JT06 6 1111 523 951 744 303 725 197 CNAF-JT08 8 1427 715 1237 820 349 777 248 CNAF-JT10 10 1685 853 1439 874 393 826 360 CNAF-JT12 12 1815 944 1569 939 458 908 486 CNAF-JT14 14 2082 1094 1792 1026 545 1010 653 CNAF-J

19、T16 16 2360 1239 2019 1098 608 1111 765 CNAF-JT18 18 2632 1389 2245 1199 679 1213 814 CNAF-JT20 20 2919 1547 2483 1288 717 1250 920 CNAF-JT24 24 3510 1865 2864 1458 864 1440 1038 7 technical performance parameters Technical parameters and main construction size a

20、s shown in table 2: model parameter JT 03 JT 04 JT 05 JT 06 JT 08 JT 10 JT 12 JT 14 JT 16 JT 18 JT 20 JT 24 working volt alternating current 380V50Hz power(kW) 0.25 0.25 0.25 0.25 0.37 0.37 0.37 0.55 0.75 0.75 2.20 2.20 Economic output (m³/h) 45 65 105

21、150 260 410 590 800 1050 1320 1630 2350 minimum operating pressure (MPa) 0.1 maximal operating pressure (MPa) 1.6 Filtering area (cm²) 1165 1367 2095 3014 5270 7867 11414 15552 20344 25751 31786 42295 Inlet and out let inside nominal diameter (mm) DN80 DN100 DN125 DN15

22、0 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600 wash water valve inside nominal diameter (mm) DN50- DN80 the time for pollution discharge (s) 10~60 8 Matters need attention The device has been debugged before leaving the factory, it can run directly while using. When the equipment p

23、arameters cannot satisfy the user request, the user can act according to the actual operating mode to set various parameters, or selects ways such as hand control, automatic timing control to carry on the work correspondingly. When runs for the first time, please carry on according to the below st

24、ep: Inspects the filter whether to be at the normal work condition: Whether the pollution discharge tube has been connected, length of blowdown pipe can’t surpass 15 meters, cannot have the upward inclination angle, in order to avoid has the back pressure. Examine each joint whether reliable.

25、Examine that the electric cabinet is dry. Power-on, the green power light turn bright, indicated that electrical controlled part is at the normal work condition, the equipment can put into service Notes: maintain hands dry while inserts the electric power source. Meanwhile maintain electric contr

26、ol part is dry during the filter working, cannot let the water enter into. 9 Install and transport 9.1 Power connection Please choose power socket following the hints about voltage and power on the nameplate, select 1.5 mm2 or 2 mm2 wire and switch-in input terminal to the bottom of the electri

27、cal cabinet, as shown in picture 3. Please install the triphase power according to the picture 3. Picture 3 9.2 The connection about control box (1) Electrical motor connection: The electrical motor triple-phase line switch-in U3, V3, and W3 separately; the groundwire switch-in PE. As shown in

28、picture 4, they switch-in end board on the right of the electrically controlled box bottom. (2) Solenoid pilot actuated valve connection: the red line switch-in the electrically controlled box 104 terminator, the black line to switch-in the electrically controlled box N terminator. The olivine lin

29、es switch-in the electrically controlled box PE terminator. As shown in picture 4, they switch-in end board on the right of the electrically controlled box bottom. (3) Pressure gage switch connection: The NO terminator switch-in the electrically controlled box 102 terminator, the COM termination s

30、witch-in the electrically controlled box 108 terminator. As shown in picture 4, they switch-in end board on the right of the electrically controlled box bottom. Pressure switch Solenoid pilot actuated valve Electric motor Picture 4 9.3 Installation and precaution 1) The arrow indicates the

31、 water flow direction. The filtration needs to be installed by this direction. 2) Sewage pipe should be French connected onto the water solenoid valve. The pipe should not be longer than 15 meters and no angles allowed in order to avoid the pressure difference. 3) There are two ways of filter in

32、stallation. See Picture 5—7. Please note the water flow direction must be correct and the water solenoid valve should be installed at a horizontal level or at lower place in order to have a full cleaning. Picture 5 Picture 6 4) The

33、 filter should use a tandem combination. To guarantee uninterrupted water supply when overhauling the device for water treatment, We suggest you established the bypass in the system, the inlet and outlet of filter and the bypass should install the cut-off to use the valve, for example: The cut-off v

34、alve, the reed valve and so on. 5) The selection of filter specification should match to the pipeline installation. For example: The system caliber is 10, thus you may choose filter of specification 10. When the flow rate cannot satisfy the pipeline requests, users may use the way of parallel conne

35、ction, as shown in picture 7 Picture 7 6) The filter should install before the water equipment which system need to be protected, the installation should approach to the protected device as far as possible. 7) Install the check valve in the outlet of the filter in the

36、 place may cause backflow. 8) In the dynamic system, the filter should install between the pump and the equipment, more approaches the equipment to be better. If pressure between the pump and equipment surpasses filter's EP, should install the filter before the pump, and approach the pump as far a

37、s possible. 9) Installation of the electrical Controllers: When electric control leaving the plant, to be fixed according to default position. If the actual position is different from the default position, users can dismantle four erection bolts used fixed electric cabinet, after adjusting the elec

38、tric cabinet bracket and electric cabinet’s correct direction, and then fix the four erection bolts. 10) Choose the reasonable installation environment, pay attention to waterproofing, rainproof, and moisture-proof. 11) Before leaving the plant, the products have been debugged, user should not d

39、isassemble or debug at will. 10 Operation ST series has manual and automatic way of cleaning. The control panel is as follows in the picture 10. Picture 10 10.1 Manual Turn manual/auto to manual position. See picture 10. Motor and water control are connected to the power. The water valve

40、opens and it stars to clean. Turn the manual/auto to auto the system goes into automatic process. Manual control is a way to check whether the motor and water valve work properly. If the system can’t clean normally when it is under manual and it can’t do under auto. 10.2 Auto Turn to auto posi

41、tion. Set the filtration time and cleaning time on timer. The set up figures are displayed in the bottom of the timer and the counting figures are displayed on the top of the timer. Timer setting: Press the select button and the first digit pipe flashes. Press the “up” button to adjust the figure

42、and press the select button. The second digit pipe flashes. Use this way to adjust all figures for the time. When the setting is done the digit pipe will flash 8 times and the figures are saved to the memory where all data won’t be lost even the power is off. Press the start button the timer begins

43、to count the time. If the power is off the timer will count the time when the power is back next time. The filtration time measures in minute. The maximum time is 9999 minutes. The cleaning time measures in second. The maximum time is 99.99 seconds. Turn to auto state when the power is on. The fil

44、tration process starts for a duration that sets in the timer. In the meanwhile the pressure difference switch also compares the pressure difference between the real situation and the figure that is set up initially. If the duration of time for filtration is up but the pressure differences haven’t me

45、t then the system also starts to open the cleaning valve and begin to clean. The time of cleaning is being counted. When the time of cleaning ends the cleaning valve closes. New cycle begins. In the other situation, if the of duration of time set on the timer hasn’t elapsed and the pressure differen

46、ces have met each other then the system also open the cleaning valves and starts cleaning. The filter stops counting and cleaning process starts to count the time. The system will repeat the process time by time. Picture 11 Adjustment of Pressure difference indicator (Picture 11) The pressure

47、 difference indicator has been set in the factory and the pressure difference is 0.5 Bar. There is an adjusting screw on the low pressure end of the indicator. One clockwise turn increase the pressure difference by 0.06Bar. One anticlockwise turn decrease the pressure difference by 0.06Bar. E.g. If

48、the current pressure difference is 0.5Bar and needs to be changed to 0.2Bar, 5 anticlockwise turns are needed. Vice versa. Adjustment of pressure difference: the indicator can be uninstalled from the system and connect its high pressure end to the pressure-increase equipment and pressure meter if

49、the indicator needs to be adjusted. Observe the movement of indicator. Increase the pressure to the figure needed on the high pressure end. E.g. 0.5Bar is needed for the pressure difference indicator. Turn the adjusting screw when the pressure meter reads 0.5Bar. If the screw moves to the figure of

50、0.5Bar it is the figure for the pressure difference indicator. Service Promise Beijing Luolun (Excel Ethics) filtration Equipment technology Co., regards quality and credit standing as life, insists on the corporate principle “Create with heart, Based on the market”. Aim at meeting

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