调试方案-commissioning-(中英文双语版).doc

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3.14 Single-machine commissioning, system commissioning and joint commissioning
3.14 单机调试、系统调试、联动调试
3.14.1 Overall plan of commissioning
3.14.1 调试总体策划
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3.14 Single-machine commissioning, system commissioning and joint commissioning
3.14 单机调试、系统调试、联动调试
3.14.1 Overall plan of commissioning
3.14.1 调试总体策划
Commissioning work is divided into three stages, which is shown in the figure 3.14.1-1.
调试工作分为三个阶段，见图3.14.1-1。

Figure 3.14.1-1 Commissioning work
图3.14.1-1 调试工作
Commissioning work of the project mainly includes implementation and management of commissioning of HVAC works, commissioning of electrical works, commissioning of plumbing as well as commissioning of fire fighting works.
本工程系调试工作主要包括通风空调工程调试、电气工程调试、给排水及消防工程调试实施及管理工作。
1. Commissioning indispensable conditions are shown in the table 3.14.1-1.
1、调试具备条件见表3.14.1-1。
Table 3.14.1-1 Commissioning indispensable conditions
表3.14.1-1 调试具备条件
No.序号
Name of system
系统名称
Preparatory work before commissioning
调试前的准备工作
1
Electrical system
电气系统
Installation of electrical equipment is completed. Laying of bridge, medium & low voltage cables and busbar is completed; wiring of secondary control cables is right as per drawings. Installation of power and lighting switchboard is completed; installation and wiring of power equipment are completed; appearance check is qualified. Wiring of various lamps is completed. Wiring of various switch panels is completed.
电气设备安装完毕。桥架及中、低压电缆、母线敷设完毕，二次控制电缆按图纸接线正确。动力、照明配电盘安装完毕，动力设备安装、接线完毕，外观检查合格。各种灯具接线完成，各种开关面板接线完毕。
2
HVAC system
通风空调系统
Stable power supply for air conditioning ventilating equipment, duct purging is qualified. Stable power supply for air conditioning water system, system flushing is qualified; hydraulic pressure of the system meets requirements; valve is turned on and turned off normally.
空调风系统设备供电稳定，风管吹扫合格。空调水系统设备供电稳定，系统冲洗合格；系统水压满足要求，阀门启闭正常。
3
System of plumbing as well as fire fighting
给排水及
消防系统
Connection of equipment and pipeline is correct, it shall check completeness before equipment operates, hydraulic pressure test of pipe system and circulating flushing work of system have been completed.
设备和管道连接准确，设备运行前应进行完整性检查，管道系统水压试验与系统循环清洗工作已经完毕。
2. Organization measures of commissioning
2、调试的组织措施
（1）Organization chart of commissioning is shown in the figure 3.14.1-2.
（1）调试的组织机构见图3.14.1-2。

Figure 3.14.1-2 Chart of commissioning organization
图3.141-2 调试组织机构图
（2）Responsibilities of main personnel for project commissioning are shown in the table 3.14.1-2.
（2）项目调试主要人员职责见表3.14.1-2。
Table 3.14.1-2 Responsibilities of main personnel for project commissioning
表3.14.1-2 项目调试主要人员职责
No.
序号
Post
职务
Acting personnel
担任人员
Responsibilities

职责
1
Team leader
组长
Project manager
项目经理
Be responsible for establishment of commissioning organization, preparation of resources used in commissioning, establishment and implementation of commissioning working system, coordination between MEP and other subcontractor at the stage of joint commissioning.
负责调试机构的建立，调试需用资源的配备；负责调试工作制度的建立实施，联动调试阶段机电与其他分包间的协调。
2
Deputy team leader
副组长
Technical director of the project
项目技术
负责人
Be responsible for compilation and submission of organization commissioning method statement, coordination and communication with related parties as well as management, coordination and cooperation in various commissioning work between the Owner ABB, Lend Lease Company and relevant director of the supervision unit and all other subcontractors; analyze and summarize commissioning result.
负责组织调试方案的编制和报审，与外部相关方的协调与沟通，与业主ABB、联实公司及监理单位相关负责人和其他各分包单位各项调试工作的管理、协调与配合。对调试结果进行分析和技术总结。
3
Group leader of all disciplines
专业
小组长
Professional engineer of commissioning
调试专业
工程师
Be responsible for compilation of commissioning method statement and standard operation procedures for this area; safety and technical disclosure about commissioning work of this area; make solutions for difficult problems discovered in commissioning in the area of this discipline; ensure safety and reliability of instruments used in the commissioning of this area; implement the commissioning schedule of the area, organizing to collate commissioning materials and issuing commissioning report.
负责本区域调试方案和作业指导书的编制；本专业本区域调试工作的安全、施工技术交底；负责本专业本区域调试过程中发现疑难问题的解决方案；负责本专业本区域调试所使用的仪器、仪表的安全和可靠性；负责本专业本区域调试进度计划的落实，组织整理调试资料并出具调试报告。
4
Group leader of resource guarantee
资源保障小组长
Material guarantee personnel
物资保障人员
Be responsible for providing commissioning materials.
负责提供调试所需物资。

5
Group leader of emergency handling
应急处理小组长
Professional engineer
专业工程师
Be responsible for handling emergencies occurred in the process of commissioning.
负责调试过程中出现应急情况的处理。
（3）Instrument and equipment used in commissioning are shown in “5.2 Guarantee measures for input of construction machinery equipment”.
（3）调试所使用的仪器设备详见“7.2 施工机械设备投入保证措施”。
3. Commissioning process is shown in the figure 3.14.1-3.
3、调试流程见图3.14.1-3。

Figure 3.14.1-3 Commissioning process chart
图3.14.1-3 调试流程图
3.14.2 Single-machine commissioning
3.14.2 单机调试
1. Main contents and requirements of single-machine commissioning of all disciplines are shown in the table 3.14.2-1.
1、各专业单机调试的主要内容和要求见表3.14.2-1。
Table 3.14.2-1 Contents and requirements of
single-machine commissioning and system commissioning
表3.14.2-1 单机调试和系统调试内容和要求
No.序号
Name of discipline专业名称
Contents of single-machine commissioning
单机调试内容
Commissioning requirements
调试的要求
1
Electrical system project
电气系统工程
power cable, low voltage breaker, meters, UPSs, current transformers, SPD, power/lighting distribution panels, AC motors.
电力电缆、低压断路器、表、UPS、
电流互感器、避雷器、动力/照明配电箱、交流电动机。
Performances of electrical device meet requirements of design and production process.
电气装置的性能满足设计和生产工艺要求。
2
Project of HVAC system
空调通风系统工程
Single-machine commissioning of air conditioning equipment (fan, air conditioning unit, water pump, FCU) and smoke control unit; balance of HVAC system, water balance of air conditioning water system; measurement of environmental temperature, humidity and noise; test of forced draft, blast capacity and wind pressure of smoke control system.
空调设备(风机、空调机组、水泵、FCU)防排烟机组单机调试；空调风系统平衡、空调水系统水量平衡；环境温度、湿度、噪声测量；正压送风、防排烟系统风量、风压测试。
Deviations of total blast capacity and water flow of air conditioning unit meet requirements of the specification; indoor temperature, relative humidity and noise meet requirements of design and specifications.
总风量、空调机组水流量偏差满足规范要求；室内温度、相对湿度及噪声满足设计及规范要求。
3
Project of plumbing and fire fighting system
给排水及消防系统工程
Single machine commissioning of domestic water supply pump, fire pump and drainage pump; commissioning of water supply system, drainage (rainwater) system and firefighting water system.
生活给水泵、消防水泵、排水泵等设备单机调试；给水系统、排水(雨水) 系统、消防水系统调试。
Flow and pressure of water supply and firefighting water system meet use requirements. Smooth drainage, non-leakage, installation of water pump and valve comply with requirements.
给水、消防水系统流量及压力等满足使用要求，排水顺畅、无渗漏，水泵、水阀安装符合要求。
2. Method of single-machine commissioning of main equipment:
2、主要设备的单机调试方法：
（1）Power cable: 1）measure insulating resistance; 2）DC voltage withstand test and measurement of leakage current; 3）AC voltage withstand test; 4）measure ratio of resistance of metallic shield layer and conductor resistance; 5）check phase positions of two ends of cable line; 6）cross interconnection system test.
（1）电力电缆：1）测量绝缘电阻；2）直流耐压试验及泄漏电流测量；3）交流耐压试验；4）测量金属屏蔽层电阻和导体电阻比；5）检查电缆线路两端的相位；6）交叉互联系统试验。
（2）Low voltage breaker: 1）measure insulating resistance; 2）breaking-closing test; 3） adjustment of switch setting values.
（2）低压断路器：1）测试绝缘电阻；2）分合闸试验；3）开关整定值的调整。
（3）Meter: conduct precision calibration for instrument on the plate cabinet by using standard meter.
（3）表：用标准表对盘柜上的仪表进行精度校验。
（4）Current transformer: 1）measure insulating resistance of the winding; 2）check wiring group and polarity; 3）error measurement.
（4）电流互感器：1）测量绕组的绝缘电阻；2）检查接线组别和极性；3）误差测量。
（5）SPD: commissioning as per technical specification of the manufacturer.
（5）避雷器：按生产厂家技术说明进行调试。
（6）Power/lighting switchboard:
（6）动力/照明配电盘：
1）Check insulation of switch and primary & secondary circuit in the power supply loop in the cabinet by using 1000V or 500V tramegger; insulating resistance complies with requirements of the specification;
1）采用1000V或500V兆欧表对箱内供电回路开关，一次、二次线路进行绝缘检查，绝缘电阻符合规范要求；
2）Check air switch in the cabinet by using universal meter whether its switching off and switching on are normal or not; check whether connection of primary circuit and secondary circuit complies with design requirements or not; whether the connection of wire, cable, guide line and terminal is solid or not.
2）用万用表检查柜箱内空气开关，其开关分、合闸是否正常；检查一次、二次线路接线符合设计要求；电线、电缆、导线和端子连接是否紧固；
3）Shall calibrate precision of amperemeter or voltmeter on the switchboard.
3）应对配电盘上电流表或电压表进行精度校验。
（7）AC motor: check of motor insulation, measure DC resistance of the winding; check the correctness of stator winding and its connection; check and test of control system of the motor; if it is normal through check, the motor shall be operated for two hours with no load; use thermodetector to measure temperature of stator winding of the bearing of the motor, check whether the temperature rise in motor is normal or not.
（7）交流电动机:电动机绝缘检查，绕组的直流电阻测量，检查定子绕组及其连接的正确性，电动机控制系统检查试验，检查正常后电动机空载运行2小时，用测温仪测量电动机轴承定子绕组等部位的温度，检查电机温升是否正常。
（8）Fan: rotate the impeller by hands, observe whether there are jamming and collision phenomenon or not; start fan, check whether there is friction, abnormal vibration and noise between impeller and enclosure or not; check whether rotating direction is consistent with the direction marked on the enclosure or not. After the fan operates stably, measure starting current, operation current, vibration, revolving speed, noise and bearing temperature of the fan;
（8）风机：用手盘动叶轮，观察有无卡阻及碰擦现象；风机点动，检查叶轮与机壳有无摩擦、有无异常振动及声响；检查运转方向是否与机壳标注方向一致。风机启动运转平稳后，测量风机起动电流，运转电流、振动、转速、噪声及轴承温度。
。
3.14.3 System commissioning
3.14.3 系统调试
1. Commissioning of electrical system work
1、电气系统工程的调试
（1）Commissioning process of electrical system work
（1）电气系统工程调试流程

Figure 3.14.3-11 Commissioning process of electrical system work
图3.14.3-1 电气系统工程调试流程
（2）Commissioning contents of electric transformation and distribution system
（2）变配电系统调试内容：
1）Sanitation clearing: clear sundries on site away, clean all equipment.
1）卫生清理：清理现场杂物，将所有设备打扫干净。
2）Comprehensively check equipment:
2）设备进行全面检查：
①Check whether connecting bolts of equipment and components including busbar, transformer, arrester, capacitor and transformer are prepared and fastened or not;
①检查母线、互感器、避雷器、电容器、变压器等设备元件的连接螺栓是否按要配齐上紧；
②Check whether the grounding of auxiliary equipment such as low voltage cabinet complies with design requirements or not;
②检查低压柜等的附属设备的接地是否设置符合设计要求；
③Check whether all operating mechanisms are flexible or not; whether there is not blockage phenomenon or not;
③检查所有操动机构是否动作灵活，无阻滞现象；
④Check whether interlocks and interacting mechanisms of switch cabinets of all loads rotate flexibly and reliably or not;
④检查所有负荷开关柜的联锁、互动机构是否转动灵活、可靠；
⑤Temporary power supply in all distribution boxes shall be dismantled; its original design circuit shall be recovered;
⑤所有配电柜中的临时电源应全部拆除，并恢复其原设计线路；
⑥Insulation of all equipment and circuits complies with requirements of the specification;
⑥各设备、回路绝缘符合规范要求；
⑦System test can be conducted after all single inspection of components in all electrical devices is qualified, calibration of all instrument is qualified, all integrated relay protection has been set and adjusted, wiring of all primary loops and secondary loops is connected.
⑦系统试验在全部电气配置元件检查各单体检验合格；各配置仪表校验合格；各综合继电保护按照要求整定完毕，各一次回路、二次回路接线全部连接好后方可进行。
3）System test
3）系统试验：
①Check whether indicating and monitoring elements, operation & control elements of all plate faces, cabinet faces and panel faces of the system are enough or not, whether they are damaged or not; if any damage, it shall be supplemented or replaced with electrical elements with the same model in time;
①检查该系统中所有盘面、柜面、板面的指示、监视元件及操作、控制元件是否配备齐全，有无损坏现象，如有及时用同型号的电气元件补齐或更换；
②Confirm that closing and opening switches, energy storage switch, power switch, control switch and power switch of all plate faces, cabinet faces and panel faces of the system are located in opening position;
②确认系统中所有盘面、柜面、板面的分合闸开关、储能开关、电源切换开关、控制开关、电源开关处于分闸位置；
③It shall conduct simulation test of interlocking and double switching in accordance with design requirements if the system is a electric transformer and distribution system which is supplying power for two circuits, operating in sections and backup of each other.
③对于系统为两路供电、分段运行、互为备用的变配电系统，应按其设计要求进行
互锁互投的模拟试验。
4）Test of temperature protection device, high temperature alarm of transformer and over-temperature trip
4）温度保护装置试验 变压器高温报警和超温跳闸。
（3）Commissioning of power/lighting system
（3）动力/照明系统的调试
Commissioning contents are shown in the table 314.3-1.
调试内容见表3.14.3-1。
Table 3.14.3-1 Commissioning contents of power/lighting distribution system
表3.14.3-1 动力/照明配电系统调试内容
No.
序号
Item
项目
Commissioning contents of power system
动力系统调试内容
1
Check before commissioning
调试前检查
（1）Check whether various power/lighting switchboards have cut off power supply or not.
（1）检查各种动力/照明配电盘是否已全部切断电源。
（2）Recheck whether the test of components of all power/lighting accessories such as busbar, cable, motor and lamps is qualified or not and whether its wiring is correct or not.
（2）再检查各动力/照明配件组成部分如：母线、电缆、电动机、灯具等，是否测试合格及接线准确。
2
Commissioning of power/lighting switchboard
动力/照明配电盘调试
（1）Divide the project into various independent commissioning areas as per system and areas controlled by switchboard.
将本工程按系统、按配电盘控制的区域分成各自独立的调试区域。
（2）All power/lighting switchboards adopt temporary power supply to conduct closing and opening test for main switch and separating switch of the switchboard, check whether closing and opening of all switchboard switches are normal or not.
（2）所有动力/照明配电盘，采用临时电源对配电盘总开关、分开关进行分合闸试验，检查各配电盘开关分合是否正常。
3
Commissioning of overall power transmission
总体送电调试
（1）After sub-system in different areas of all sections have