STStarterSTTEC0604起停电机技术规范.doc

STStarterSTTEC0604起停电机最新技术规范

152
2020年5月29日
文档仅供参考

Référence :
A
Identification:
STT-Starter-EC-ST-

Applicable au projet :
STTd €6
Date d'application:

Nombre de pages : 152

ST STARTER FOR STT APPLICATION ON DV ENGINES

OBJET : Technical Specification for Stop&Start starter for EC engine

Rédacteur(s)
Nom:
Matthieu BIARD
Entité :
DPMO/CSEE/CMEE/CPEL
Date:
03/05/10
Signature:

Vérificateur(s)
Nom:
Jacob ROUSSEAU

Frédéric PINON

Cécile DAUBERT
Entité :
DPMO/CSEE/CMEE/CPEL

DPMO/CSEE/CMEE/CPEL

DPMO/CSEE/CMEE/CPEL
Date:
07/05/10
Signature:

Approbateur(s)
Nom :
Kristian DEUTRICH
Entité :
DPMO/CITH
Date:
07/05/10
Signature:

Les versions successives de ce document sont présentes dans l’outil DOORS. Il vous appartient de vérifier que ce document est une extraction de la dernière version applicable.

Découpage PSA : A32

TABLE DES MISES A JOUR

Historique
Indice
Date
Auteur
Nature de la modification

TABLE DES MATIERES

1 PURPOSE 8
2 Scope 9
2.1 System development context 9
2.2 System overview 9
3 documents cites 10
3.1 Documents de reference 10
3.2 Applicable documents 11
3.2.1 Standards 11
3.2.2 Technical specifications 11
3.2.3 Other applicable documents 12
4 Glossary 13
4.1 Definitions 13
4.2 Abreviations and acronyms 13
5 Requirements 14
5.1 Functional requirements 14
5.2 Performance requirements 14
5.2.1 Measurements to be made 14
5.3 External interface requirements 14
5.3.1 Starter pinion engagement 14
5.3.2 Resonance frequency 14
5.3.3 Switch characterisation 15
5.3.3.1 Integration of a holding voltage device 15
5.3.3.2 Tripping voltage (Uc) 15
5.3.3.3 Release voltage (Ud) 16
5.3.3.4 Inrush current (Ia) and holding current (Im) 16
5.3.3.5 Opening of power switches 17
5.3.3.5.1 Engine speed for starter engagement 17
5.3.3.6 Tooth-to-tooth engagement force 17
5.3.3.7 Time to provide torque to the ring gear 17
5.3.4 Mounting and tightening torque 18
5.3.5 codification 18
5.3.6 Engine flywheel ring 18
5.3.7 Electrical connections 19
5.3.7.1 Power terminal 19
5.3.7.2 Control terminal 19
5.4 Operational requirements 20
5.4.1 Profile of role 20
5.4.2 Profile life 20
5.4.3 Ergonomy and human factors 20
5.4.4 Operational reliability 20
5.4.4.1 Reliability 20
5.4.4.2 Maintainability 20
5.4.4.3 Availability 20
5.4.4.4 Safety 21
5.4.4.4.1 Dielectrical rigidity 21
5.4.4.4.2 Resistance to locked torque 21
5.4.4.4.3 Fire resistance 21
5.4.5 Product quality 21
5.4.5.1 Rate of cumulative failures 21
5.4.5.2 Noise level 22
5.4.6 Protection against malice 22
5.4.7 System ressources 22
5.4.8 Documentary requirements 22
5.4.8.1 Functional drawing 23
5.4.8.2 Supplier drawing 23
5.5 Constraint requirements 24
5.5.1 Regulations and consumer issues 24
5.5.2 Weight and other physical characteristics 24
5.5.3 Design and production 24
5.5.3.1 Evaluations and/or imposed solutions 24
5.5.3.2 Material 24
5.5.3.3 Manufacture 27
5.5.3.4 Product marking 28
5.5.4 Configuration traceability and management 28
5.5.5 Transportability, storage and packaging 28
5.5.6 Flexibility and extension 28
5.5.7 Discontinuation 29
5.5.8 Environmental conditions 29
5.5.8.1 Resistance to vibrations 29
5.5.8.2 Resistance to corrosion 29
5.5.8.3 Resistance to water projections 30
5.5.8.4 Resistance to dust 31
5.5.8.5 Resistance to fluids 31
5.5.8.6 Resistance to extrem temperatures 31
5.5.8.7 Resistance to chemical and atmospheric agents 33
5.6 Integration and validation requirements 33
5.6.1 Electrical characterisation tests 33
5.6.1.1 Verification of non-demagnetisation 33
5.6.1.2 Electromagnetic compatibility 34
5.6.1.3 Resistance to unusual supplied voltage 34
5.6.1.4 Strenght of the electrical connection 34
5.6.2 Mechanical characterisation tests 34
5.6.2.1 Test without load-braking duration 34
5.6.2.2 Overrunning operation 35
5.6.2.2.1 When starting 35
5.6.2.2.2 When free overrunning 35
5.6.2.2.3 During torque transmission 35
5.6.3 Supplies approvals 36
5.6.4 Resistance to heating 36
5.6.5 Resistance of the teeth 36
5.6.6 Resistance of the overrunning gear 36
5.6.7 Resistance to overspeed 36
5.6.8 Engine starting 37
5.6.9 Connector interfacing requirements 38
5.6.9.1 Dimensional characteristics 39
5.6.9.2 Mechanical characteristics 39
5.6.9.2.1 Resistance of the flat electrical connection tabs 39
5.6.9.2.2 Coating of the connection tabs 39
5.6.9.2.3 Disconnecting force 39
5.6.9.2.4 Check of the connectors locking device 39
5.6.9.2.5 Check of the connectors foolproofing device 40
5.6.9.2.6 Coupling force 40
5.6.9.2.7 Mechanical durability 40
6 Appendices and test conditions 41
6.1 General test conditions 41
6.2 Running-in 41
6.3 Appendix 1 Pinion starter engagement 41
6.4 Appendix 2 Test method : Resonance frequency 43
6.5 Appendix 3 Test method : Tripping voltage (Uc) 44
6.6 Appendix 4 Test method : Release voltage (Ud) 46
6.7 Appendix 5 Test method : Inrush current (Ia) and holding current (Im) 46
6.8 Appendix 6 Test method : Opening to power switches 48
6.9 Appendix 7 Test method : Tooth-to-tooth engagement force 48
6.10 Appendix 8 Test method : Dielectrical rigidity 49
6.11 Appendix 9 Starter electrical performance 49
6.12 Appendix 10 Measuring the starter's characteristic graphs 49
6.13 Annexe 11 Appendix voltage source definition 51
6.14 Annexe 12 Test method : Test without load - braking duration 51
6.15 Appendix 13 Test method : Overrunning operation - when starting 51
6.16 Appendix 14 Test method : Overrunning operation when free overrunning 53
6.17 Appendix 15 Test method : Overrunning operation - During torque transmission 54
6.18 Appendix 16 Test method : Verification of non-demagnetisation 54
6.19 Appendix 17 Test method : Resistance to vibration 54
6.20 Appendix 18 Test method : Strength of the electrical connection 55
6.21 Appendix 19 Test method : Resistance to corrosion 56
6.22 Appendix 20 Test method : Resistance to water projection 57
6.23 Appendix 21 Test method : Resistance to pressure washing 58
6.24 Appendix 22 Test method : Resistance to dust 59
6.25 Appendix 23 Test method : Resistance to fluid 60
6.26 Appendix 24 Test method : Resistance to cold temperatures 61
6.27 Appendix 25 Test method : Resistance to high temperatures 61
6.28 Appendix 26 Test method : Resistance to chemical and atmospheric agents 63
6.29 Appendix 27 Resistance to locked torque 64
6.30 Appendix 28 Approval tests program 64
6.31 Appendix 29 Test method : Resistance to heating 65
6.32 Appendix 30 Test method : Resistance of the teeth 66
6.33 Appendix 31 Test method : Resistance of the overrunning gear 67
6.34 Appendix 32 Test method : Resistance to overspeed 68
6.35 Appendix 33 Test method : Engine starting 68
6.36 Annexe 34 Technological sheet 71
6.37 Appendix 35 CTF list 74
6.38 Appendix 36 Tests by groupe : Connector interfacing 75
6.39 Appendix 37 Typical funnel graph 75
6.40 Appendix 38 Starter current at locked torque 76
6.41 Appendix 39 Test method : Electrical characterisation 77
6.42 Appendix 40 Test method : Non-conjunction at cold temperatures after a thermal shock 77

1 PURPOSE
This document defines the specification that a starter must satisfy
2 SCOPE
2.1 SYSTEM DEVELOPMENT CONTEXT
This standard applies to all PSA vehicles with a nominal 12V starter power supply
2.2 SYSTEM OVERVIEW
The starter allows the following functions to be provided :
- Transform electrical energy into mechanical energy
- Create a mechanical coupling between the starter shaft and the engine's crankshaft
- Close and open the electrical power circuit
The starter usually consists of the electrical and mechanical parts mentioned hereinafter:
- Electrical parts:
- An electrical motor
- A switch
- Connections

- Mechanical parts:
- An attachment support
- A starter pinion
- A rear case and a yoke
- In some cases: a gearbox
3 DOCUMENTS CITES
3.1 DOCUMENTS DE REFERENCE
A12 5500 ind F
VEHICULES HORS D'USAGE (VHU) DONNEES DE COMPOSITION MASSES MATIERES ET SUBSTANCES DES PIECES (SCRAP VEHICLES: DATA ON COMPOSITION IN MATERIALS AND SUBSTANCES BY WEIGHT OF PARTS)
B11 2125 ind F
BOUTS PILOTES CYLINDRIQUES POUR ELEMENTS FILETES (GUIDING CYLINDRICAL ENDS FOR THREADED ITEMS)
B13 3116 ind H
VISSAGE EXPRESSION DES PARAMETRES SUR LES DOCUMENTS (SCREWING PARAMETER EXPRESSION IN DOCUMENTS)
B15 4102 ind C
REVETEMENTS DE ZINC ELECTROLYTIQUE ET FINITIONS ASSOCIES PROCEDE AU TONNEAU (EN VRAC) (BULK ELECTRO-GALVANISED COATINGS AND ASSOCIATED FINISHES PROCEDURES)
B20 0110 ind F
FOURNITURES DE PRODUITS PRESCRIPTIONS GENERALES (GENERAL INSTRUCTIONS FOR PRODUCT SUPPLIES)
B20 0200 ind D
VHU PRESCRIPTIONS EN VUE DU RECYCLAGE (VHU REQUIREMENTS FOR RECYCLING PURPOSES)
B20 0250 ind H
MATIERES REGLEMENTEES RESTRICTIONS D'USAGE DANS LE GROUPE PSA PEUGEOT CITROËN (RESTRICTIONS ON THE USE OF REGULATED MATERIALS WITHIN GROUPE PSA PEUGEOT CITROËN)
B20 1315 ind F
FOURNITURES DE PIECES EN PLASTIQUE - MARQUAGE D'IDENTIFICATION DES MATIERES EN VUE DE RECYCLAGE (SUPPLYING PLASTIC PARTS - IDENTIFICATION MARKING OF MATERIALS FOR RECYCLING PURPOSES)
B20 1415 ind G
FOURNITURES DE PIECES EN CAOUTCHOUC - MARQUAGE D'IDENTIFICATION DES MATIERES EN VUE DE RECYCLAGE (SUPPLYING RUBBER PARTS - IDENTIFICATION MARKING OF MATERIALS FOR RECYCLING PURPOSES)
B21 7100 ind A
SPECIFICATION D’ENVIRONNEMENT DES EQUIPEMENTS ELECTRIQUES ET ELECTRONIQUES CARACTERISTIQUES GENERALES (GENERAL SPECIFICATIONS FOR THE ENVIRONMENT OF ELECTRONIC AND ELECTRICAL EQUIPMENT: GENERAL CHARACTERISTICS)
B21 7110 ind C
SPECIFICATION D’ENVIRONNEMENT DES EQUIPEMENTS ELECTRIQUES ET ELECTRONIQUES CARACTERISTIQUES ELECTRIQUES (GENERAL SPECIFICATIONS FOR THE ENVIRONMENT OF ELECTRONIC AND ELECTRICAL EQUIPMENT: ELECTRICAL CHARACTERISTICS)
B21 7120 ind B
SPECIFICATION D’ENVIRONNEMENT DES EQUIPEMENTS ELECTRIQUES ET ELECTRONIQUES CARACTERISTIQUES MECANIQUES (GENERAL SPECIFICATIONS FOR THE ENVIRONMENT OF ELECTRONIC AND ELECTRICAL EQUIPMENT: MECHANICAL CHARACTERISTICS)
B21 7130 ind A
SPECIFICATION D’ENVIRONNEMENT DES EQUIPEMENTS ELECTRIQUES ET ELECTRONIQUES CARACTERISTIQUES CLIMATIQUES ET CHIMIQUES (GENERAL SPECIFICATIONS FOR THE ENVIRONMENT OF ELECTRONIC AND ELECTRICAL EQUIPMENT: CLIMATIC AND CHEMICAL CHARACTERISTICS)
B30 4410 ind B
ETANCHEITE A L'EAU REALISATION DES ESSAIS (WATERTIGHTNESS: TESTING)
B62 0020 ind E
MATIERES THERMOPLASTIQUES ET THERMODURCISSABLESDESIGNATIONS CONVENTIONNELLES (THERMO-PLASTIC AND THERMO-HARDENED MATERIALS: STANDARD DESIGNATIONS)

B62 0300 ind F
MATIERES THERMOPLASTIQUES, THERMODURCISSABLES, ELASTOMERES THERMOPLASTIQUES ET CAOUTCHOUCS - CLASSIFICATION ET SPECIFICATION - (THERMOPLASTIC, THERMO-HARDENED, THERMOPLASTIC ELASTOMERS AND RUBBERS: CLASSIFICATION)
B63 0020 ind B
MATIERES ELASTOMERES CONSTITUTIVES DES MELANGES CAOUTCHOUC - DESIGNATIONS CONVENTIONNELLES (ELASTOMERS USED IN RUBBER MIXTURES - STANDARD DESIGNATIONS)
B63 2100 ind E
CAOUTCHOUCS COMPACTS MELANGES DE CATEGORIE 2 (CATEGORY 2 COMPACT RUBBER MIXTURES)
D15 5319 ind B
MATERIAUX ET REVETEMENTS APPLICATION D'UN LAVAGE SOUS PRESSION (MATERIALS AND COATINGS: APPLICATION OF HIGH PRESSURE WASHER)
D17 1058 ind C
MATERIAUX ET REVETEMENTS ESSAI DE BROUILLARD SALIN A 5% DE NA CI ET METHODES DE COTATION (MATERIALS AND COATINGS: 5% NaCl SALT MIST TESTS : SCORING METHODS)
S62 0030 ind A
PIECES EN MATIERE PLASTIQUE POUR ORGANES MECANIQUES EXIGENCES SPECIFIQUES (PLASTIC PARTS FOR MECHANICAL PIECES:SPECIFIC REQUIREMENTS)
3.2 APPLICABLE DOCUMENTS
3.2.1 Standards

3.2.2 Technical specifications

3.2.3 Other applicable documents

4 GLOSSARY
A dictionary (glossary) of the main terms and their definitions as used within the Direction Technique et Industrielle can be consulted via the DTI glossary (Nectar '<>': <>). This glossary is updated continuously.
4.1 DEFINITIONS
The terms below are defined for the purposes of this standard. Their definitions will eventually be included in the DTI glossary (Nectar <<>>).
Apoqua:
The APOQUA approach (Amélioration du POste de montage par la QUAlité - fitting workstation improvement by quality) which aims to improve the fitting workstation in the factory by simplifying the fitters movements (reuced risk of error, reduced fitting time...).
4.2 ABREVIATIONS AND ACRONYMS
BICD : Starter interface and control unit (Boitier d'interface et de commande démarreur)
EUT : Equipment Under Test
PPM : Parts Per Million
RMA : Reference Material Approuved
SPA : Specifications products approuved
STT : Stop and Start
DMTR : Holding voltage device
5 REQUIREMENTS
5.1 FUNCTIONAL REQUIREMENTS
STT-Starter-EC-ST-1 (0.3)

Functional
The starter must provide its function irrespective of its position and be capable of tolerating shocks and vibrations irrespective of their orientation without damage or operating error.

5.2 PERFORMANCE REQUIREMENTS
5.2.1 Measurements to be made
The aim is to confirm the starter's electrical performance compared to those requested during the tender process.
STT-Starter-EC-ST-2 (0.6)

Measurements to be made
- For a measured pinion speed (using the method described in appendix 10), the pinion torque must be equal to or greater than those given for the service and safety performance in appendix 9 'Starter electrical performance'.

- The starter's consumption must never be more than 780A with torque locked using the test method described in appendix 38.

5.3 EXTERNAL INTERFACE REQUIREMENTS
5.3.1 Starter pinion engagement
The aim is to check if the starter pinion engages in the engine ring
STT-Starter-EC-ST-3 (0.2)

Starter pinion engagement
The starter must comply with dimensions L1, L2, L3 as defined in appendix 1 'Starter pinion engagement'.

5.3.2 Resonance frequency
The aim is to confirm that the starter does not start resonating at combustion engine speeds below their maximum rates.
STT-Starter-EC-ST-4 (0.3)

Resonance frequency
The starter has to be in accordance with the standard B217120 §6.5

5.3.3 Switch characterisation
5.3.3.1 Integration of a holding voltage device
Without DMTR :

With a DMTR :

Both configurations are possible.
The supplier must be aware that the use of a DMTR may lead to a higher control current.
5.3.3.2 Tripping voltage (Uc)
The aim is to confirm the ability of the starter operating with a low voltage in the on-board network.
STT-Starter-EC-ST-5 (0.6)

Tripping voltage (Uc)
The Uc measured using the test method described in appendix 3 must be lower than the value specified in the following tables:

Table N° 1 : Normal use

Table N° 2 : Special cases : Specified in the functional drawing

When power contact closure is obtained, the magnetic circuit must remain closed (the switch must not work as a 'push button')

5.3.3.3 Release voltage (Ud)
The aim is to confirm the abili