车床CZ系列C型说明书(电气部分)英文版.doc

Quality License for Export Products
No.: XJ 2007421

Model CZ 6163A (C)

Model CZ 6263 A (C)

Model CZ 6180 (C)

Model CZ6280 (C)

Model CZ 6185 (C)
Center Lathe
Model CZ6285 (C)
Gap-bed lathe
Model CZ 6195 (C)

Model CZ6295 (C)

Model CZ 61100 (C)

Model CZ62100 (C)

Model CZ 61120 (C)

Model CZ62120 (C)

Electrical Specifications

Max swing diameter over bed
630 800 850 1000 1050 1200mm
Max. length of work piece between centers
750 1000 1500 2000 3000 4000mm
5000 6000 8000 10000 12000mm
Max swing diameter in gap
Identification No.
830 1000 1050 1150 1200 1400mm

Jiangsu Qihang CNC Machine Tools Co., Ltd.
Add.: No. 1, Kuangji Road, Zhenjiang, Jiangsu, China
Zip Code: 212003 Telex: 86-0511-84423472

- 7 -
Content
I. Overview - 1 -
1. Power supply - 1 -
2. Voltage of control circuit - 1 -
3. Motor of machine tool - 1 -
4. Door-opening power outage - 1 -
5. Grounding protection - 1 -
II. Electric control and operation - 2 -
1. Preparations before start-up - 2 -
2. Start-up - 2 -
3. Electrically controlled operation - 2 -
4. Shutdown - 3 -
III. Attached drawings and list of electrical devices - 3 -
1. Attached drawings - 3 -
2. List of electrical devices - 3 -

I. Overview
1. Power supply
The following power supply voltage and frequency for the machine tool can be provided based on customer needs:
Frequency
Rated voltage
50Hz
~ 220V
~ 380V
~ 415V
~ 420V

60Hz
~220/440V
~ 230/460V
Lead-in wire of power supply:
L1
L2 three phase power supply sectional area 6mm2
L3
PE ground wire
2. Voltage of control circuit
Voltage of control circuit is ~ 24V or ~ 110V, signal lamp circuit ~ 6V and that of working lamp is ~ 24V.
Power line is black, AC control line red, working ground wire white and protective ground wire yellow green.
3. Motor of machine tool
A machine tool has three motors:
M1--- Spindle motor
M2--- Longitudinal rapid-travel motor
M3---Cooling motor
Note: Motors of corresponding frequency 50 Hz or 60 Hz are provided in accordance with user network power supply in the purchase contract.
4. Door-opening power outage
Lock of DZL5 electric control cabinet is adopted for the door of electric box, which is interlocked with power switch QF1 to realize the protection of power outage before door opening.
5. Grounding protection
User shall provided favorable grounding network and machine tool and electric box shall be properly grounded.
II. Electric control and operation
1. Preparations before start-up
The door of electric box is firstly opened with the key prior to the initial start-up of the machine tool to check whether all the automatic switches are connected and whether all connecting terminals and ground terminals are reliably connected. The door is closed after the checking is completed.
Properly close the door of belt housing and the chuck shield.
2. Start-up
Turn the door lock handle upwards and power switch QF1 of the machine tool is at the connection position, indicating the machine tool is energized. Power indicators HL1 and HL2 are on and the machine tool can enter normal work. Power supply phase sequence shall be checked for the first electrification of machine tool. Press the start-up button SB2 (green) on the push button station at the head of the machine tool and the main motor starts running. Operate the handle of start-up rod to the position of forward turning. If the spindle turns forward, it demonstrates a correct phase sequence, otherwise any two phase lines need to be exchanged in the power circuit.
3. Electrically controlled operation
The main motor has two forms of start-up and running. If it is started directly, press button SB2 (green) and KM1 is powered and the main motor starts running. If the main motor adopts Y-Δ start-up, press SB2 (green) and KM1, KM2 and KT are electrified. When the main motor uses Y start-up, KM is de-energized after 3s delay of KT and KM2 is energized and the main motor transfers to △ running. Thereafter, operating the handle of start-up rod can realize spindle forward turning, reverse turning and stop.
Rotate SA, the handle points to the right and the water pump is opened and it is closed when the handle points to the left. Press button SB3 (red), both main motor and cooling pump motor stop operation. Pressing and connecting switch SQ2 and holding slide carriage button SB4 or SB5 can make the rapid-travel motor turn forward or reversely and realize gap rapid travel to the left or the right.
4. Shutdown
If the machine tool is not used, the master power switch QF1 shall be disconnected for personal and equipment safety.
III. Attached drawings and list of electrical devices
1. Attached drawings
Fig. 7 (1): Electrical schematic diagram 1
Fig. 7 (2): Electrical schematic diagram 1
Fig. 7 (3): Electrical schematic diagram 1
Fig. 8 (1): Electrical wiring diagram of machine tool 1
Fig. 8 (2): Electrical wiring diagram of machine tool 1
Fig. 9 (1): Location map of electrical devices on the distribution board 1
Fig. 9 (2): Location map of electrical devices on the distribution board 1
2. List of electrical devices
(1) Electrical list for directly started main motor
Mark of device
Label area number
Name and purpose
Technical data
Quantity
Remark
M1
3
Squirrel-cage motor
Spindle motor
3~50Hz 380V
Y160M, 11KW380V
1460 rev/min IW03
1

M2
5
Slide carriage rapid-travel motor
A02-634, O.12KW380V
1400 rev/min B14 type
1

M3
6
Cooling motor
AB-25, O, 09KW380V．
3000 rev/min B14 type
1

QF1
2
Power switch
DZl5-40／3902, 40A3 level
380V
l

KM1
3
7
11
AC contactor
Tertiary coil 0~50Hz
110V
B30, 110V
1
With a CA7 auxiliary contact (2NO+2NC)

KM2
KM3
KM4
4
5
6
12
13
Intermediate relay
Jz7—44
3

FR1
FR2
3
6
Thermal Relay
Current range
Setting value
JRl6B~20／3D 20-32A
22
JRO~20／3 0.32-0.5A
0.45

1

1

FU1
4
Fuse
Socket RL1一15 core 6A
3

FU2
7
Fuse
Socket RLl —15 core 2A
l

FU3
8
Fuse
Socket RL1l一15 core 4A
1

FU4
7
Fuse
Socket RLl一15 core 2A
l

TC
7
Transformer
BK一150 0~50Hz
380V／110V, 24V, 6V
l
Or JBK3一C
SB1
9
Emergency-stop button
LAY3—112S／1
1
Red
lSB2
SB3
SB4
SB5
11
11
12
13
Button
LAl9—1 l
4
Red l black 2green 1
SA1
14
Regulating knob
LAl8—22X
l
Black
HL1
11L2
7
8
Signal lamp
XDX1 6V
2

EL
8
Working lamp of machine tool
JC4-1
1
With bulbs of 24V, 40W
SQ1
SQ2
8
12
Travel switch
LXW3-11N, idler wheel
LXW3-11, without wheel
1
l

(2) Electrical list for Y- △ started main motor

Mark of device
Label area number
Name and purpose
Technical data
Quantity
Remark
Ml
4
Three-phase asynchronous motor
Spindle motor
Y160M／Y160L-TH, 11kW／15kW
4P
1
50Hz or 60Hz
M2
6
Slide carriage rapid-travel motor
A02-5634-TH, 0.2kW
4P, B14 type
1
50Hz or 60Hz
M3
8
Cooling motor
AB-25-TH、0.09kW
2P, B14 type
1
50Hz or 60Hz
QF1
2
Power switch
3VUl640-0MP00, 22-32A or 3VUl640-0MQ00, 28-40A or 3VUl6400, 36-52A
1

KM1
KM2
KM3
16
17
18
AC contactor
3TF4322-OXC2
Coil voltage: ~24V
3
With an auxiliary contact (2NO+2NC)
KM4
KM5
KM6
20
21
22
Intermediate relay
3TH8031-OXC2
Coil voltage: ~24V
3

FR1
FR2
4
8
Thermal Relay
Current range
Setting value
3UA5940—2A 10一16A or
13
3UA5940—2C 16—25A or
17
3UA5940—2D 20一32A
20／28
3UA5940—0G 0.4-0.67A
0.45
1

QF2
6
Three-pole automatic switch

3VUl340-0MH00
1.6-2.4A
1

QF3
11
Single-pole automatic switch
5SJ6-106-7CC, 6A
1

QF4
12
Single-pole automatic switch
5SJ6-103-7CC, 3A
1

QF5
12
Single-pole automatic switch
5SJ6-101-7CC, 1A
l

QF6
7
Two-pole automatic switch
5SJ6-203-7CC, 3A
1

TC
9
Control transformer
JBK5—250, 250VA
Primary side: 380V, 415V, 420 or 220V／24V, 24V, 6V or dual voltage in primary side 220 and 440V or 230V and 460V／24V, 24V, 6V
1

KT
19
Time relay
ST3PA-B, 1-10 sec
Coil voltage: ~24V
1

SB1
SB6
14
15
Emergency-stop button
LA39—11ZS／1
2
Red
SB2
SB3
SB4
SB5
16
16
20
21
Button
LA39—1l
4
Red 1 black 2 green1
SA
22
Spin button
LA39—11X
1
Black
HL1
HL2
10
11
Signal lamp
XDX1、6V
XD1-R
1
1
White
Milk white
El
12
Working lamp of machine tool
JC-38R-TH
l
With bulbs of 24V, 40W
SQ1
SQ2
SQ3
13
20
16
Travel switch
3SE3—100—1D, idler wheel
IXV／3-11,
LXV／5-11D
1
1
1