PTM8532美国填充重量标准.doc

COTY QUALITY ASSURANCE

CONTROL OF FINISHED PRODUCTS
成品控制

BOTTLES, JARS, TUBES
瓶，底，软管

PTM-8532 ISSUE A

U.S. FILLING
美国填充

Date of Issue: AUGUST 2000

Cancels and Replaces:

Reason for revision:

1. GENERAL:一般

This method is based on Directives issued by the National Bureau of Standards, under the authority of the U.S.
DEPARTMENT OF COMMERCE (NBS 133 HANDBOOK, relative to the testing of net contents of final
products).
这方法是建立在标准的国际事务所所开的管理基础上，在商业美国部门批淮下。(NBS 133 手册，有关于最终产品净重的测试。

2. SCOPE:范围

This method identifies the procedure to follow to ensure that Finished Products conform to U.S. legislation
concerning filling.
此方法是确认成品是依美国法规填充。

3. IMPORTANT LEGISLATION:重要法规

3.1. The average filling quantity must be greater than or equal to the recorded nominal quantity.
平均填充的数量必须大于或等于记载的数量

3.2. The U.S. Legislation defines a specific ADMISSIBLE VARIATION OF LESS with respect to the quantity recorded on the Finished Product.
美国法规规定一个特别的较少可接受差异，就是依照成品上的标示数量。

3.3. U.S. LEGISLATION specifies the MAXIMUM ADMISSIBLE VARIATIONS (M.A.V.) below the recorded total content beyond which a finished product is considered to be defective.

美国法规规定最大可接受差异如下表记载的总容量，成品超过总容量即视为不良品

These variations can be expressed in units of mass or volume as indicated in the following table:
这些差异表示质量或容积的单位，如下表格:

Quantity recorded in grams
M.A.V. in grams
Recorded Quantity in ml
M.A.V. in ml
<11.6
from 11.7 to 18 from 18.1 to 36 from 37 to 54 from 55 to 82 from 83 to 118 from 119 to 154 from 155 to 209 from 210 to 263 from 264 to 318 from 319 to 381 from 382 to 426 from 427 to 490 from 491 to 572 from 573 to 635 from 636 to 698 from 699 to 771 from 772 to 852 from 853 to 971 from 972 to 1,125
0.5
1
2
4
5
7
9
11
13
15
16
18
20
22
24
25
27
29
32
35
<3
from 4 to 8 from 9 to 15 from 16 to 22 from 23 to 67 from 68 to 126 from 127 to 170 from 171 to 222 from 223 to 347 from 348 to 503 from 504 to 621 from 622 to 798 from 799 to 917 from 918 to 1,153
0.5
1
1.5
2
3.5
5.5
7.5
9
11
15
18
22
26
30

3.4. The U.S. LEGISLATION defines the sampling plans to comply with during their testing, specifying the
number of defective Finished Products admissible, that is, the number of Finished Products whose content may be less than the recorded quantity less the M.A.V.
美国法规规定在测试时取样计划需具体说明不良成品可接受的数量，也就是成品容量小于记载数量小于最大可接受差异。

In accordance with the size of the test sampling, this number of defective products may not exceed the values indicated in the table below:
符合测试样品尺寸，不良品的数量不可超出以下表格的值。

Sampling Size Tested
Number of Defectives Allowed
30
50
80
125
200
1
2
3
5
7

These values correspond to those of the AQL 1.5 of the MILITARY STANDARD 105 D.

这些值与MILITARY STANDARD 105 D的AQL1.5相符。

4. MEASURING PRINCIPLE:测量原理

4.1. Whether the recorded nominal quantities are expressed in volume or in mass, the test method consists of
taking weights.

无论标示的数量是表示容积或质量，测试的方法是取决重量。
If the recorded nominal quantity is expressed in volume, the real density of the de-aerated product must be known to determine its mass. This density must be within the tolerances.

如标示的数量表示容积，那减少空气流入产品的正确密度必需测量质量。这密度需在公差内。

4.2. The principle consists of measuring the quantity contained by the difference in weight between the full
product and the empty product. The weight of the empty product is called INDIVIDUAL TARE and this type of test is called testing by INDIVIDUAL TARE.
此原理由测量数量组成。包含了完成品与空壳之间的重量差。空壳产品的重量称单独容器重量。而这测试类型称单独容器重量的测试。

4.3. The legislation authorizes working with an AVERAGE TARE, that is using the average of the
INDIVIDUAL TARES of the empty products.
法律允许平均容器重量，是使用在空壳产品的单独容器重量的平均值。

This authorization applies only if the dispersion of the empty product weight is less than 1/5 of the
MAXIMUM ADMISSIBLE VARIATION (M.A.V.)
如空壳重量小于最大可接受差异的1/5，需申请批准。

5. PRECISION OF THE MEASUREMENT测量精确性

5.1. This test should be performed using an instrument of legal measure suitable to the nature of the tests to be
performed.
执行这测试需使用合法的测量仪器及合适的测试种类。

The precision of the measuring instrument to be used is a function of the recorded nominal quantity as indicated in the table below:
测量仪器的准确性是用于标示数量的函数

Precision of the measuring instrument
Recorded nominal quantity
0.1 gram
0.2
0.5
1
2
5
from 0 to 10 g from 11 to 50 g from 51 to 200 g from 201 to 2,000 g from 2,001 to 5,000 g
> 5,000 g

5.3. Some packaging lines have weighing-sorting scales. It is imperative to ensure the reliability or the
appropriate calibration of these scales by passing through obviously defective finished products (heavier or lighter) and verifying that they are in fact eliminated.
有些包装线使用天秤。主要确认不良成品(较重或较轻)通过的可信赖性。并且确认已去除

6. REGULATION OF THE DOSE ON THE FILLING LINE:填充剂量的规定

6.1. The regulation of the dosage of the active product is a fundamental point placed under the responsibility of
the production floor.

现行产品的剂量规定主要点放在生产楼层的责任之下。
The active product is introduced by filling machines whose dispersal characteristics are more or less regular.
现行产品采用填充机器的分散特性是较多或较少。

If the specific dispersal of the machine is clearly inferior to the MAXIMUM ADMISSIBLE VARIATION (M.A.V.), the simple fact of guaranteeing the average content suffices to guarantee that there is not content inferior to this value.
假如机器分散明显的不如最大可接受差异，证明平均容量是足够去证明没有容量比数值差的。

If the specific dispersal of the machine is superior to equal to the MAXIMUM ADMISSIBLE VARIATION (M.A.V.), the filling machine dosage must be adjusted to a value higher than the recorded nominal quantity.
假如机器分散高于等于最大可接受差异。填充的剂量必需调整较标示数量的值。

In this particular case, the SPECIFICATION of the FINISHED PRODUCT concerned should specify the nominal filling to target.
这特殊的案件，成品的规格应具体说明目标填充量。

7. INTERPRETATION OF THE RESULTS:结论说明

7.1. Considering the sampling (5 measurements per 1/2 hour or 10 measurements per hour) and considering
the requirements of the US LEGISLATION, it follows that:
考虑到抽样(1/2小时5个测量法或1小时10个测量法)和美国法律规定，

7.1.1. Within each sampling (5 to 10), NO Finished Product should exhibit a filling quantity lower than the recorded nominal quantity Qi for the Finished Product lessTHE MAXIMUM ADMISSIBLE
VARIATION (M.A.V.).

在每个取样(5-10)，没有成品的表示填充数量少于标示数量。成品少于最大可接受差异。
The FILLING AVERAGE of each sampling (5 or 10) must be equal to the recorded nominal quantity Qi for the Finished Product. In no case should it be inferior to it.
每个取样的填充平均值必需等于标示数量。没有少于标示数量的。

For a lot to be accepted, the Finished Products of the tested sampling must satisfy the two preceding requirements.

许多可接受的测试取样的成品，必需满足前面的二个需求。In the opposite case, THE LOT MAY NOT BE MARKETED. It is necessary to:
相对的，如不畅销，就必需:

7.2.1. Stop the line.

停止生产线
7.2.2. Have the line adjusted.

调整生产线
7.2.3. Verify the effectiveness of the adjustment.

确认调整的差异
7.2.4. Have the hour or 1/2 hour of production sorted by unit.

生产的一小时或1/2小时来区分单位。

8. AVAILABILITY OF RESULTS:

8.1. Quality Control must make available to all official departments the documents in which test results are
recorded in order to show that these tests, as well as the corrections and adjustments they demonstrated to
be necessary, were regularly and correctly performed.
质量控制必需由官方部门有效的执行，文件必须记载测试结果，不但可以表明这些测试、修正和调整是必需的，而且证明执行是定期和正确的。

These documents must be kept for 3 years.
这些文件必须保存三年。

9. PRODUCTS WITH LARGE EXPANSION:产品最大的扩展

Alcoholic products, nail polish, etc. - For these products, it must be ensured that possible overfills that can be
detected during filling and testing do not damage the expansion chamber established during operations.
含酒精的产品，指甲笔，这些产品必须确认可能超过填充，这是在填充和测试时是可以查察的。在操作时不要损坏扩张室。
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