连接器振动等测试参数.doc

Amphenol

TERMINAL BLOCKS BJL

Reliability Test

BJL端子排
信赖性测试

FOREWORD

This document is the property of Amphenol Pcd Shenzhen Co., Ltd. and cannot be used, reproduced, transmitted or disclosed without their prior authorization.

Revision

A6/2/96

Date/日期
01/06/2007

Issued
Name/姓名
Thomas Huang

发布
Signature/签名

Date/日期

Checked
Name/姓名

检查
Signature/签名

Date/日期

Approved
Name/姓名

批准
Signature/签名

Note: Fundamental modifications, compared with the previous edition, are indicated by a vertical line in the right margin.

MODIFICATIONS

REVISION

A

DATE

01/06/2007

LOC.

DESCRIPTION

First Issue

1. SCOPE 适用范围
This Test Review contains test items and methods for FAST ON TYPE TERMINAL BLOCK(BJL)
此测试规范定义插入式接线端子排(BJL系列)的测试项目及测试方法

2. TEST ITEMS
测试项目
- Salt Spray 盐雾测试
- Damp heat 耐湿热性测试
- Rapid temperature variations 快速温度变化测试
- Torque force 扭力测试
- Withstanding voltage 耐压测试
- Temperature rise 温升测试
- Vibration 振动测试

3. TEST METHOD
测试方法

3.1 - Salt Spray (CNS、C6014、NFC93461§3.4.6):
盐雾测试 (按标准CNS\C6014\ NFC93461§3.4.6):

Test requirements:
测试要求：
1） Sample size: 4pcs at least
试样数：至少4pcs零件
2） Test time: 96 hours
测试时间：96小时
3）Temperature: 35±2℃
测试温度：35±2℃
4）Saline solution with a concentration of 5% NaCl in weight
盐溶液浓度为5%NaCl
5）PH value of saline solution: 6.5~7.2
盐溶液PH值在6.5~7.2间
6）Every 24 hours, please check the samples surface if there are changes, and record the result in the report
每24小时，观察样品的表面是否有变化，并记录在报告中
7）At the end of test, samples shall be rinsed 5 minutes with demineralized water and placed in oven at 100±2℃ during 1 hour minimum. Then they shall be exposed for 1 hour at room temperature
测试完后，样品用软化水清洗5分钟后，置于100±2℃烘箱中最小1小时，然后取出在室温下放置至少1小时

Sanction:
判定：
There shall be no damage or fall off from plating surface of metallic parts tested
在测试后，金属镀层不得有损坏或脱落

3.2 - Damp heat (IEC 998-1-12/13、NFF 61017):
耐湿热性测试 (按标准IEC 998-1-12/13、NFF 61017):
Test requirements:
测试要求：
1） Sample size: 4pcs at least
试样数：至少4pcs零件
2） Samples should be placed in oven for 96 hours with:
-Temperature: 55±2℃
-Humidity: 95%
试样放置于55±2℃、95%湿度的恒温恒湿箱中96小时
3）After test, samples should be exposed at room temperature for 4 hours:
测试完后，试样置于室温中4小时

Sanction:
判定：
Check the surface, it should be no damage
检查外观，不得有损坏

3.3 - Rapid temperature variations (NFF 61017 §13.4.6):
快速温度变化测试 （按标准NFF 61017 §13.4.6）

Test requirements:
测试要求：
1） Sample size: 4pcs at least
试样数：至少4pcs零件
2）Samples shall be placed for 1 hour at -40±3℃
将试样置于-40±3℃环境中1小时
3）Take out the samples and then place them at 100±3℃ within 1 minute
取出试样然后在1分钟内置于100±3℃中
4）Samples should be passed 5 cycles of test
试样需通过5个循环测试

Sanction:
判定：
After testing, samples should be exposed at room temperature for 4 hours:
测试完后，试样置于室温中4小时
- Check the surface, it shall be no damage
检查外观，不得有损坏

3.4 - Torque force(IEC 998-2、IEC947-7)
扭力测试（按标准IEC 998-2、IEC947-7）

Test requirements:
测试要求：
1） Sample size: 4pcs at least
试样数：至少4pcs零件
2）Using the torque of 9kg.cm to tighten the screw, then loosen it. Samples should be passed 5 cycles of test.
用9kg.cm扭力拧紧螺丝，然后松开，循环5次

Sanction:
判定：
After testing, the thread can’t be stripped and the head of screw can’t be damaged
测试完后，螺牙不能滑牙、螺丝头不能有打花现象

3.5 - Withstanding voltage (IEC998-2-1§13)
耐压测试（按标准IEC998-2-1§13）

Test requirements:
测试要求：
1）Sample size: 3cs final parts at least
试样数：至少3cs成品
2） Do the Damp Heat test as per 3.2
按照3.2进行耐湿热性测试
3）The Withstand voltage is AC 3000V and the frequency is from 45 to 60Hz, the leakage current is ≦0.5mA
耐压测试电压为交流（AC）3000伏，频率为45Hz~60Hz, 漏电流0.5mA
4）At the beginning, charge the samples with less than a half of test voltage, then rapidly increase it to the test voltage and keep the time 1 minute
首先，以不到一半的测试电压施加，然后迅速增加到测试电压值，保持一分钟

Sanction:
判定：
There shall be no flash-over or breakdown, the leakage current shall be measured and reported on test review
不得有闪光或塑胶被击穿，测量漏电流并记录与报告中

3.6 - Temperature rise (IEC998-1§15 \ IEC947-7-1§8.3.3 \UL1059 §10)
温升测试（按标准IEC998-1§15 \ IEC947-7-1§8.3.3 \UL1059 §10）

Test requirements:
测试要求：
1）Sample size: 3cs final parts at least
试样数：至少3cs成品
2） Link all blocks of each sample together by Single Lead-wire with FEMALE PRE-INSULATING JOINT, the wire should be drooping. Lead-wire spec. and test current, please see Figure 2
将所有端子台用配有母预绝缘接头的单芯线串联，导线自由垂落，导线规格、测试电流见表2

Figure 2

3）The test is to be conducted in a nominal 25℃ ambient. Temperatures are to be changed less than 1℃ when three successive readings at 15 minute intervals indicate that stable conditions have been reached, so we can record actual temperature value at this time
测试环境温度为25℃. 当连续3次间隔15分钟的温度变化在1℃范围内时,说明已达稳定状态, 可记录此时的温升值

Sanction:
判定：
Temperature rise on Contacts should be ≦45°C; Temperature rise on plastic which nearly to Contact should be ≦30°C
端子导体部分温升值不可超过45°C; 靠近端子导体部分的塑胶温升不可超过30°C

- Vibration (JIS C2811-1995)
振动测试 （按标准JIS C2811-1995）
Test requirements:
测试要求：
1）Moor the rail and then tighten the Ring-terminal into the terminal block using torque force of figure 3
将导轨固定，使用表3中的扭力将环形接线端子锁紧于端子排上
1） The frequency and swing are listed in figure 4
频率和振幅如表4所示

Figure 4
3）The vibration direction is up and down, left and right, front and back , and keep the vibration 2 hours at least
振动方向为上下左右前后，施振至少2小时

Sanction:
判定：
The components on the rail can’t be loosed and can’t be damaged
导轨上部件的不得有松动，试样不能有破损

Amphenol PCD
Document type:
Test Plan
Document state

Title, Description
Reliability Test
Terminal Blocks BJL

TS-0002
Revision
A
Lang.
en
Sheet
6/6