金刚线开方机的维护.pdf

Ersteller:Guh,Rod Meyer Burger AG Version(Datum):00_19.11.2010 Allmendstrasse 86/CH-3600 Thun Phone[phone]/Fax[phone] mbinfomeyerburger.ch/www.meyerburger.ch Maintenance of BM 850 BrickMaster BM 850BM 850 金钢线开方机的维护金钢线开方机的维护 Short instruction 操作简介操作简介 Page 2/11 Maintenance of BM 850 BrickMaster English Chinese translation Maintenance instruction BM 850 BM850 维护说明维护说明 The maintenance of the machines,specially the yoke,is of enormous importance for a stable and successful process!Contamination with diamond wire cutting is very persistent and requires an appropriate maintenance and cleaning.对于机器的维护，切割工作台是最重要的。它决定了切割的效率与工艺制程的稳定！金刚线是极易被硅粉污染的，所以切割过程中要求有适当的维护和清洗。Periodical maintenance and cleaning intervals 周期性维护以及清理周期性维护以及清理 1.Machine base and yoke 1、机器底座和切割工作台 After every cut Clean with high pressure pistol:shaft and deflection rollers and specially the air sealed bearing units.Clean cutting room with high pressure pistol.Clean specially the pallet carrier surface.每刀切割结束后 使用高压水枪对切割轴、转向滑轮、轴承进行清洗。使用高压水枪清洗切割室，特别是晶锭底座。Maintenance of BM 850 BrickMaster Page 3/11 Do not use point water jet 别使用高压点射喷枪清洗切割工作台。Use wide water jet!请使用高压水枪，但喷水面积要大一些。2.Pallet locking 托盘夹紧装置托盘夹紧装置 After every cut Clean the two pallet lockings with water and grater Check sensor 每刀切割结束后 3 Cutting room 切割室切割室 清洗两边的工件夹紧装置并用布擦干净 检查传感器。Page 4/11 Maintenance of BM 850 BrickMaster After 75 cuts Clean cutting room with grater and scraper from Si built up.每切割每切割 75 刀后刀后 4.Plug in cutting room After 75 cuts Clean door,gasket and housing with grater and scraper from Si built up Check sensor Important:can damage motor if sensor defect!每切割每切割 75 刀后刀后 5.Cutting fluid filter After 6 cuts Clean Filter:1.Open drain cock and drain cutting fluid into bucket 每切割每切割 6 6 刀后刀后 使用硬质物（如抹布、刷子等）清洗切割室，并将机器壁上的硅粉刮下。切割室里的电源插头切割室里的电源插头 清洗防护门、护垫，并用刷子将沉积的硅粉清理掉。检查传感器。重点：如果传感器和插座有问题会损坏电机。清洗过滤袋。1、打开出水阀门，将管道及过滤器中的水倒入废水桶中。Maintenance of BM 850 BrickMaster Page 5/11 2.Remove filter bag and metal filter,clean with high pressure.3.Remove big Si parts in housing and rinse.4.Insert new filter bag and close cover.6.Cutting fluid Supply Monthly Clean and rinse supply completely.1.Remove hoses and clean with high pressure until all Si residues are removed.2.Dismount unit and hoses and rinse them.月度维护月度维护 Cutting yoke after 2 weeks(80 cuts)使用使用了了两周两周的的切割切割工作台工作台（80 刀刀）7.Remove cutting yoke 移除移除切割切割工作台工作台 2、拿出过滤袋和金属过滤网。使用高压水枪清洗。3、清理掉过滤器和泡沫内大的碳化硅颗粒。4、转入新的砂浆过滤袋，并锁紧盖子。6、切割液供给切割液供给 每月对供应冷却水管道进行彻底清洗。1、将软管卸下，再用高压水枪将管道内的剩余硅粉清洗干净。2、链接钢管与软管用清水漂洗。Page 6/11 Maintenance of BM 850 BrickMaster After 75 cuts Before removing cutting yoke:check if CUs are switched off!Then remove cutting yoke and work according to list below.每切割 75 刀 Load cell rollers-general Take care when disassembly load cell rollers!They can be damaged if removed with too much use of force.There are 3 load cell rollers in the yoke.8.Load cell rollers-clearance Check and clean clearance of approximately 1 mm with measuring stick.At least 0.5 mm must be free,otherwise the load cell cannot work!9.Load cell rollers-flange 滑轮滑轮边缘边缘 移除工作台之前，检查连接插头是否断路。然后依照以下要求移除切割工作台。注意拆卸下来的受力滑轮！如果用力过度会损坏部件。这里有 3 个落地受力滑轮。检查并清理传感器间隙，大约为1mm.至少要有0.5mm 的活动空间，否则感应滑轮无法工作。测力测力轮轮间隙间隙 Maintenance of BM 850 BrickMaster Page 7/11 Clean from Si built up surface with a scraper.用铲刀刮去表面的硅粉残留。Clean also with cleaning spray 同时用清洗剂喷洗。10.Deflection rollers exchange-remove 变向变向轮轮更换更换与与移动移动 Cylinder and support surface must be cleaned completely.Important:spacer must be clean at both sides if they are mounted behind the roller.Check that screws are not too long,they can block bearing units!11.Deflection rollers exchange-assembly 变向变向轮轮定位定位 圆柱体与支架必须完全清理干净。重点：滑轮后面的间隔装置必须清理干净。检查锁紧螺丝是否太长，否则会锁死轴承。Page 8/11 Maintenance of BM 850 BrickMaster Assembly parts and fix them.All contact surfaces must be clean and slightly greased,for easier disassembly!12.Guide roller(Version without shaft)Disassembly rollers and clean them as described above(8.).Check if bearing unit runs smoothly.If not:dismount bearing and clean surfaces at air cleareance.1.Remove cover.2.Release shaft nut.3.Pull out shaft,clean completely surface and groove from Si built up.4.Clean surface at pedestal.5.Grease shaft and re-assembly all parts.Very important:check running characteristic-direct influence on brick dimensions.13.Guide roller(Version with shaft)导向导向轮轮（切割切割轴轴）定位部件。所有部件表面必须干净且涂有少量油脂，以便更容易的取下。分解轮子并清理他们。检查轴承是否转动的顺畅。如果不，取下轴承并用气枪清洁表面。1、打开盖子 2、卸下核心的螺栓 3、推出中间部位并彻底清理干净，清楚残留硅粉。4、表面清理干净。5、涂上油脂并将所有部件定位完毕。重点：检查钢线绕在滑轮上是否比值的附于晶锭表面。Maintenance of BM 850 BrickMaster Page 9/11 Remove deflector plate.Remove cover plates.Open clamping device.Disassembly shaft.Clamping device and receptacle must be cleaned completely from Si built up!Check if shaft stop is free from dirt.It is important that the groove number can be read!Disassembly rollers,clean completely contact surfaces of roller flanges and cylinder surfaces.A hint:put flange in water quench.移除钢线定位槽 移除覆盖板 打开夹紧装置 拆卸切割轴 切割轴夹紧装置必须清洗干净残留硅粉 检查切割轴是否转动自如 槽的号码可以被显示 卸下滑轮，清洗干净接触表面和凸缘还有圆柱形的表面 提示：将凸缘部位放入水中冷却 Page 10/11 Maintenance of BM 850 BrickMaster Clean the face side at air holes of shaft with scraper.Contact surfaces and groove must be clean.用铲刀清理表面和气孔 接触面和槽必须清理干净 Clean air connections with Spray and brush 用刷子和铲刀清理气孔街头 Reassembly flanges and rollers.Slightly grease all contact surfaces.Very important:check smooth running of entire shaft -direct influence on brick dimensions!重新组装凸缘部分和轮子 在所有接触面涂上少许的油脂 非常重要：检查切割轴是否转动自如，并且是否与晶锭垂直 The shaft has a short end.and a long end.切割轴已告一段落 但需要一直下去 Maintenance of BM 850 BrickMaster Page 11/11 Very important:insert long end into cage with groove number 非常重要：将尾部长销嵌入槽内并注意槽的号码