1、DB33/T 2007浙江省质量技术监督局 发布2008-03-01实施2008-02-18发布印染布可比单位综合能耗限额及计算方法The quota & calculation method of comprehensive energy consumption per comparable unit production for printed and dyed fabricDB33/ 6852008DB33浙江省地方标准ICS27.010F101DB33/ 6852008前 言本标准第3条为强制性条款。本标准由浙江省经济贸易委员会提出。本标准由浙江省能源标准化技术委员会归口。本标准起草单
2、位:浙江省节能协会、杭州市能源学会。本标准主要起草人:胡亚才、吴明森、王云鹏、徐家道、张夏博、沈渭泉。1印染布可比单位综合能耗限额及计算方法1 范围本标准规定了棉型印染企业生产过程中,所消耗的各类能源换算成综合能耗、各品种换算成标准品、计算成产品可比单位综合能耗限额及计算方法。本标准适用于棉型印染布生产用能企业,用能系统能源消耗量的计算与评价。2 术语和定义下列术语和定义适用于本标准。2.1综合能耗企业在计划统计期内,按照规定的计算方法,将生产所消耗的各类能源,折算成综合能耗量。2.2产品可比单位综合能耗企业在计划统计期内,按照规定的计算方法,将影响各类产品可比单位产量的主要因素,分别进行修正
3、,换算为标准品产量,计算成产品可比单位综合能耗。3 可比单位综合能耗限额表1 可比单位综合能耗限额类 别可比单位综合能耗限额(千克标准煤/百米)印染布35.004 计算范围4.1 企业综合能耗是统计对象在计划统计期内,对实际消耗的一次能源(如煤炭、石油、天然气等)和二次能源(如石油制品、蒸汽、电力、煤气等)以及耗能工质(如水等)所消耗的能源,固体燃料发热量按GB/T 213的规定测定,液体燃料发热量按GB/T 384的规定测定。能源的低位热值应以实测为准,若无条件实测,可参照本标准附录A.1和A.2,通过热值折算为标准煤,进行综合计算所得的能源消耗量。4.2 企业实际消耗的各类能源,系指用于生
4、产活动中的各类能源,它包括基本生产用能和辅助生产用能,不包括生活和其他作业用能。4.3 各类常用能源折算标准煤参考系数见附录A。5 分类与计算5.1 分类综合能耗分为二类:企业综合能耗,产品可比单位综合能耗。5.2 企业综合能耗的计算企业综合能耗等于企业在计划统计期内生产活动中实际消耗的各类能源实物量与该类能源折算标准煤系数的乘积之和。(1)式中:企业综合能耗,千克标准煤;生产活动中消耗的第类能源实物量;第类能源折算标准煤系数。5.3 产品可比单位综合能耗的计算产品可比单位综合能耗等于计划统计期内的企业综合能耗除以同期产出的标准品总产量。(2)式中:产品可比单位综合能耗,千克标准煤/百米;企业
5、综合能耗,千克标准煤;标准品总产量,百米。6 标准品及标准品总产量计算6.1 标准品以棉轧染色布为标准品,标准品的百米坯布重量为10.01 kg12.00 kg(标准品的成品门幅为106cm及以下),换算系数为1。6.2 标准品产量计算6.2.1 各品种标准品产量等于其合格品产量乘以重量修正系数、乘以阔幅产品修正系数。6.2.2 重量修正系数见附录B。6.2.3 阔幅产品修正系数:成品门幅106cm为1.0;成品门幅152.00cm为1.10;成品门幅在228.00cm为1.25;成品门幅228.00cm时为1.30。6.3 标准品总产量的计算标准品总产量等于各品种合格品折算标准品产量之和。(
6、3)式中:生产的第类产品合格品折算标准品产量,m/100。附录A (资料性附录)折标煤参考系数A.1 常用能源折标煤参考系数常用能源折标煤参考系数见表A.1。表A.1 常用能源折标煤参考系数能源名称系数单位折标煤系数原煤kgce/kg0.7143洗精煤kgce/kg0.9000天然气kgce/Nm31.2143液化石油气kgce/kg1.7143焦碳(含石油焦)kgce/kg0.9714汽油kgce/kg1.4714柴油kgce/kg1.4571煤油kgce/kg1.4714燃料油kgce/kg1.4286渣油kgce/kg1.2860电力kgce/kWh 0.1229(当量)热力kgce/M
7、J 0.03412(当量)A.2 常用耗能工质折标煤参考系数常用耗能工质折标煤参考系数见表A.2。表A.2常用耗能工质折标煤参考系数耗能工质名称系数单位折标煤系数自来水kgce/t0.2571软化水kgce/t0.4857压缩空气kgce/Nm30.0400注:表A.2中折标准煤系数未标注的均为等价折标准煤系数。 4附录B重量修正系数表B.1重量修正系数重量档次kg/100m产品类别棉类(包括维棉、丙棉)起毛绒类灯芯绒类本光漂白丝光漂白色布花布色织整理漂白色布花布漂白轧染卷染花布10.01-12.000.35120.59111.00001.69600.56770.35550.76041.669
8、51.30432.07411.94933.469712.01-14.000.36250.60811.08291.73290.58470.36680.78021.70921.32702.10251.97203.509414.01-16.000.37390.62511.11131.76970.60170.37820.80011.74891.34972.13081.99473.549016.01-18.000.38520.64211.13961.80660.61870.38950.81991.78861.37242.15922.01743.588718.01-20.000.39660.65911.1
9、6801.84340.63570.40090.83981.82831.39502.18752.04003.628420.01-22.000.40790.67611.19631.88030.65270.41220.85961.86791.41771.21592.06273.668122.01-24.000.41920.69321.22471.91710.66980.42350.87951.90761.44042.24422.08543.707824.01-26.000.43060.71021.25301.95400.68680.43490.89931.94731.46312.27252.1081
10、3.747526.01-28.000.44190.72721.28141.99080.70380.44620.91921.98701.48582.30092.13083.787228.01-30.000.45330.74421.30972.02770.72080.45760.93902.02671.50842.32922.15343.826930.01-32.000.46460.76121.33812.06450.73780.46890.95882.06641.53112.35762.17613.866632.01-34.000.47590.77821.36642.10140.75480.48
11、020.97872.10611.55382.38592.19883.906234.01-36.000.48730.79521.39482.13820.77180.49160.99852.14581.57652.41432.22153.945936.01-38.000.49860.81221.42312.17510.78880.50291.01842.18541.59922.44262.24423.985638.01-40.000.51000.82921.45152.21190.80580.51431.03822.22511.62182.4712.26684.025340.01-42.000.5
12、2130.84621.47982.24880.82280.52561.05812.26481.64452.49932.28954.065042.01-44.000.53260.86321.50822.28570.83980.53691.07792.30451.66722.52772.31224.104744.01-46.000.54400.88031.53652.32250.85690.54831.09772.34421.68992.55602.33494.144446.01-48.000.55530.89731.56492.35940.87390.55961.11762.38391.7125
13、2.58442.35754.184148.01-50.000.56670.91431.59322.39620.89090.57101.13742.42361.73522.61272.38024.2237表B.1(续)重量档次kg/100m产品类别涤棉类中长类粘纤类漂白色布花布色织整理轧染卷染色织整理漂白色布花布4.01-6.001.11181.55672.11920.60021.87421.34920.85570.20400.51851.25716.01-8.001.13131.58012.14650.61581.89371.35700.86350.21880.54831.30558.01-1
14、0.001.15081.60352.17380.63141.91321.36480.87130.23370.57801.353810.01-12.001.17031.62692.20110.64701.93261.37260.87910.24860.60781.402212.01-14.001.18981.65032.22840.66261.95211.38040.88690.26350.63761.450614.01-16.001.20931.67372.25570.67821.97161.38820.89470.27840.66731.498916.01-18.001.22881.6971
15、2.28300.69381.99111.39600.90250.29320.69711.547318.01-20.001.24831.72052.31020.70942.01061.40380.91030.30810.72691.595720.01-22.001.26771.74382.33750.72502.03011.41160.91810.32300.75661.644022.01-24.001.28721.76722.36480.74062.04961.41940.92590.33790.78641.692424.01-26.001.30671.79062.39210.75612.06
16、911.42720.93370.35280.81621.740826.01-28.001.32621.81402.41940.77172.08861.43500.94150.36770.84591.789228.01-30.001.34571.83742.44670.78732.10801.44280.94930.38250.87571.837530.01-32.001.36521.86082.47400.80292.12751.45060.95710.39740.90551.885932.01-34.001.38471.88422.50120.81852.14701.45840.96490.
17、41230.93521.934334.01-36.001.40421.90762.52850.83412.16651.46620.97270.42720.96501.982636.01-38.001.42371.93092.55580.84972.18601.47400.98050.44210.99482.031038.01-40.001.44321.95432.58310.86532.20551.48180.98830.45701.02452.079440.01-42.001.46261.97772.61040.88092.2251.48960.99610.47181.05432.127742.01-44.001.48212.00112.63770.89652.24451.49741.00390.48671.08412.176144.01-46.001.50162.02452.66501.91212.26401.50511.01160.50161.11382.224546.01-48.001.52112.04792.69221.92772.28351.51291.01940.51651.14362.272948.01-50.001.54062.07132.71950.94322.30291.52071.02720.53141.17342.32127