多绳摩擦式提升机换绳新工艺中英文翻译.doc

外文文献Multi-rope friction hoist rope for new technologyMulti-rope friction hoist wire rope replacement, it is usually the use of four fixed steady string of new cars of old rope, process complexity, construction personnel and VI in the well shaft operations, the risk of larger and longer mine production, So how to replace the main wire rope hoist such more security, time-saving, has been the goal of research 1、 Construction of preparation (1) in advance of the wedge-shaped hanging backup detection device on the new wire rope testing, in line with the Coal Mine Safety Regulations section of the relevant provisions of 402, the measurement of size, were cut into four entangled in rope roller 4 on, according to the requirements of twist put on the north side of the derrick, and fixed. (2) North derrick hook in the appropriate location of the fixed beam-oriented round of four in order to smooth movement of wire rope. (3) Automatic adjustment of leveling out the volume of the fuel tank of a lever, the first self-balancing so that the fuel tank of the South Hook extended the amount of leverage in line with the closure of the South Hook Balancing tanks at their respective cut-off valve, run 1 day, then the volume of check the fuel tank between the two hook lever out of the volume, and record, and as the basis for cut-off rope. (4)ready to use long and short board, long board needs three, the need for a short eight boards. (5) ready to adequate and reliable lighting facilities, as well as the signal, wire, wood, and commonly used tools such as I-steel, and check their eligibility. 2、 Construction of steps (1) top-down clean-up platforms, derrick and the shaft, removal of roller shield. VI well above the old string with new string, specific methods are as follows: Cans will be parked in the south tank top level VI and the location of wells; VI in wells adjacent to the north can take the work platform, the new rope through the window well wall Tabei VI and four driven wheels, and four cans of the old North ropes long, respectively, 3m, slightly smallbundled, tied for the new Department3 (new ropein the old side). Specific binding is as follows: first one 3m long hemp rope around 1m intensive new rope, hemp rope and then the remaining entangled in the original location of the new justice will be the new and old ropes tied together, the hemp rope tied after water immersion ( tied up a little wet before the small). At the same time, decentralization of the South can take the new string, using the same method with the above-mentioned firstsince the beginning of each new interval 10m rope firmly tied up with the old rope, wire rope when the new tankto the South side, and well above the first VI flush steel stops, can work to dismantle the North wellhead platform. in the four-storey tower platform wells, using a dedicated card in the North side of the tank 4prison in order to prevent the new rope to escape, and then cut off all of the hemp rope tied to the new and the old rope rope separately. five-storey tower in the wells, the South side of the new cans with rope sling jail card board, with four new road will be the appropriate height of lifting rope to the main drive roller can not rotate a new justice prevail, then the human will be fourto the second floor of the new platform. (2) the South can head the new wire rope hook. the South Side can4 wedge-shaped with four back-up devices to connect firmly hanging; to the old and new wire rope hanging device of the alignment, the use of hemp rope tied firmly. the second floor on the first pressure hydraulic pump with the South can automatically balance the fuel tank connecting pipe even after the good, the total cut-off to open the door a little to the fuel tank of the oil pump to suppress all Add, and then south automatic hydraulic hook Unicom balance tube to remove the fuel tank and on a designated location. Finally, the slow decentralization of the Southern cage hook, a new extra rope taut. (3) shaft with a new rope. long sling to remove five boards and four sub-board anti-back channeling, and four new chairs were placed on the corresponding slot on the west side of the old rope suitable location. Three-storey tower in the well platform, the South side of the new cans, the old rope a long board with a daughter card to pay in jail, and then in the long upper and lower sub-board 4 of the card to pay a small board. hoist speed with low-frequency southern decentralization cans, at the same time, four ropes to the corresponding roller speed put to justice; At this point, three-tiered platform in the wells south tower tank side, since the first sub-board pay long bundled together from every 6m hemp rope (the same method mentioned above) and timely water immersion, respectively, at intervals of 50m to pay a small four-card sub board.When the second floor of the North can wellhead platform close to parking, with the end of rope. (4) the replacement of the South four wedge-shaped cage hook hanging device. Well first of all in the four-storey tower, the south and east-west direction of wire rope hook emission No. 2 2o I-beam, four in its placeabove, and the South Hookold jail 4. by the shearer two 20t chain hoist with hook cage will Northern; 1ot with two hoist, lifting cans Southern appropriate height, the replacement of the eastern side of the first two hanging devices, specific methods are: using 12.5mm rope hoist It would be cap and hydraulic telescopic self-balancing devicebody, followed by removal of the eastern side of the two wedge-shaped hanging type linked to the original device. Then, the first installation of the new East from the second wedge-shaped only hanging device, and then install the East from the first wedge-shaped hanging new home. replacement of the west side of the two wedge-shaped hanging device, the replacement of finished hemp rope to use old and new wire rope hanging device firmly bundled counterpart. (5) in the second floor of the new wire rope cut-off platform, and a new wedge-shaped hanging rope and back-up device connected. (6) the replacement of the North hook hanging cage four wedge-shaped device. first pump pressure on the second floor of the North can fuel tank of the hydraulic self-balancing good even after the connecting pipe, the total cut-off to open the door a little, the fuel tanks of the oil pump to suppress all Add, and then North hook automatic hydraulic Unicom balance tube to remove the fuel tank, put away. pull two hooks 20t hoist cage will Northern appropriate high level of lifting, running from east to west in accordance with the gradual replacement of the order of wedge-shaped hanging hook device north, the replacement of the end, removed the old rope, and to dismantle working platforms. (7) rope groove back. four-storey tower in the well child with a long board to the north side of the hook 4 new and 4 old rope firmly 12.5mm wirewith cap and traffic will be the new and old rope hanging to the old and new wire rope led from the round, starting from the east, followed by the old rope from the leading wheels, tank-oriented round of rope out, and Add new rope rope groove in turn, led on the old rope round or rounds of pad-oriented on the (eastern side of the rope groove). wells to remove board tower with four sub (8) recovery of the old rope. At the same time, North hook hanging loose cage of two 20t hoist will be closed until the new cage force of wire rope, lifting appliances, dismantled, and the old four corresponding bundled with the new wire rope. Removal of underground organizations in Southern constructors cage hook lifting equipment and work platforms. Starting distance from the winch, and a I-beam removal of. After checking no problem to begin with low-frequency North hook cage decentralization, with the old rope through human well-oriented round of the four 1:3 corresponding rope drag on the roller, at the same time, new and old ropes and the Nagarzeto In addition. When the South Hook 1:3 wells can reach the top of the appropriate parking location, using gas cutting steel wire rope in the old cut-off above the first hook, and drag the working area without prejudice. Well 1:3 in the appropriate location. North side of the tank 4 old rope cut by gas cutting, and then to the north side of the tank 4 with the corresponding old new rope tied solid and well-head side of the South can take temporary work platform. Starting winch, hook cage South decentralization, while the remaining out of the old rope, after the removal of temporary work platform. (9) transfer to justice. After all, no problem, winch test run, commissioning a variety of protection. 3、Construction Notes (1) signal is the key to the construction, we must set up the command center, put to justice and enhancing the signal to separate the signals, at least to prepare two sets of signals, and winch drivers, put ropes and other staff to participate in the construction clearly. (2) the length of board and hand chain hoist, and early tests, such as appliances, and construction must be firmly card. (3) in the interception of a new rope should be based on precise calculation of the amount in advance from a good length of rope, new rope can not be truncated, otherwise, would be lost by the wayside, causing a greater loss. (4) use of specialized wire rope and lifting and hand chain hoist beam intensity calibration must be carried out together into the measures. 4、Conclusion (1) of this method with the traditional solid car with rope method, the construction time is short. Cao coal for the use of this method were used rope l9.5h, save time 1 / 3 polyunsaturated. (2) low-cost construction. This method saves the cost of steady rental cars, a construction can save about 25,000 yuan. (3) high degree of safety, reduce labor intensity. Minimization of this method in the construction of the shaft to raise the safety factor, without a fixed rope roller, just the direction of the rope can be placed, the short preparation time.中文翻译 多绳摩擦式提升机换绳新工艺多绳摩擦式提升机在更换钢丝绳时，通常使用4部固定稳车旧绳带新绳，工艺复杂，施工人员多在井口和井筒作业，危险性较大，而且矿井停产时间较长，因此如何在更换此类提升机主钢丝绳中更加安全、省时，一直是人们研究的目标.1、 施工准备(1)提前对备用楔型吊挂装置进行探伤，对新钢丝绳进行试验，符合煤矿安全规程第402条的相关规定后，测量尺寸，截成四段分别缠在四只绳滚子上，按捻向要求放于井架的北侧，并固定好。 (2)在井架北钩横梁合适位置固定四个导向轮，以便钢丝绳能够顺利运动。(3)调整自动平整油缸杠杆的伸出量，首先使南钩自动平衡油缸杠杆的伸出量一致后，关闭南钩各自动平衡油缸的分截止阀，运行1天后，再量取南北两钩各油缸杠杆的伸出量，并记录好，作为截绳的依据。(4)准备好卡绳用的长、短板卡，长板卡需要3副，短板卡需要8副。(5)准备好充足的照明和可靠的信号设施以及棕绳、铁丝、木板、工字钢以及常用工具等，并检查其是否合格。2、 施工步骤(1)自上而下清扫平台、井架及井筒，拆除滚筒护板。井口以上用旧绳带新绳，具体方法为： 将南罐停在罐顶与井口平的位置；在井口北罐侧搭工作平台，将新钢丝绳穿过井塔北墙窗及四个导向轮，并与北罐四根旧绳分别用长3m的小棕绳捆绑在一起，新绳头处连续捆绑三道(新绳在旧绳西侧)。具体捆绑方法是：先用3m长麻绳的其中1m密集缠绕新绳，再用剩余的麻绳在原来缠绕新绳的位置将新、旧绳捆绑在一起，绑完后用水将麻绳浸透(捆绑前小棕绳稍湿)。下放南罐同时放新绳，用与上述同样的方法自第一道棕绳起每间隔10m将新绳与旧绳捆绑牢固，当新钢丝绳绳头到达南罐侧，并与井口以上第一道钢梁平齐时停车，拆除井口北罐工作平台。在井塔四层平台上，用专用板卡在北罐侧将四根绳卡牢，以防止新绳回窜，然后，割掉所有捆绑的麻绳，使新绳与旧绳分开。在井塔五层，将南罐侧新绳用吊绳板卡卡牢，用行车将四根新绳吊起适当高度，以主滚筒不能带动新绳转动为准，然后用人力将四根新绳托至二层平台。 (2)南罐新钢丝绳上钩头。将南罐侧四根绳头分别与四个备用楔形吊挂装置连接牢固；将新、旧钢丝绳的吊挂装置对齐后，用麻绳牢固地捆绑在一起。先将二层上的打压泵与南罐液压自动平衡油缸连通管连好后，打开总截门少许，将油缸内的油全部放入打压泵内，再将南钩液压自动平衡油缸联通管拆除，并放到一指定地点。最后缓慢下放南钩罐笼，拉紧多余的新绳。 (3)井筒带新钢丝绳。拆除五层吊绳的长板卡子及四层防回窜板卡，并将四根新绳分别放在与其对应的旧钢丝绳槽西侧合适位置。在井塔三层平台上，将南罐侧新、旧钢丝绳用一付长板卡子卡牢，然后在长板卡子的上下各卡4付小板卡。提升机用低频速度下放南罐，同时，四个绳滚子以相应的速度放绳；此时，在井塔三层平台南罐侧，自第一付长板卡子起每隔6m捆绑一道麻绳(方法同上述)并及时浇水浸透，每隔50m分别卡四付小板卡子。 当北罐接近井口二层平台时停车，带绳结束。 (4)更换南钩罐笼四个楔型吊挂装置。首先在井塔四层，南钩钢丝绳东西方向并排放两根20号工字钢，在其上面放四个卡绳器，将南钩四根旧绳卡牢。用两只20t葫芦配合采煤机锚链将北钩罐笼吊住；用两只10t葫芦，将南罐吊起适当的高度，先更换东侧两只吊挂装置，具体方法是：用125mm钢绳套子及It葫芦将液压自动平衡装置伸缩体吊住，依次拆除东侧两只原楔型吊型挂装置。然后，首先安装东起第二只新楔型吊挂装置，再安装东起第一只新楔型吊挂置。更换西侧两只楔型吊挂装置，更换完毕，用麻绳将新、旧钢丝绳吊挂装置对应牢固地捆绑在一起。 (5)在二层平台上截新钢丝绳，并将新钢丝绳与备用楔形吊挂装置连接好。 (6)更换北钩罐笼四个楔型吊挂装置。先将二层上的打压泵与北罐液压自动平衡油缸连通管连好后，打开总截门少许，将油缸内的油全部放入打压泵内，再将北钩液压自动平衡油缸联通管拆除，放好。拉两只20t葫芦将北钩罐笼水平吊起适当高度，按照由东至西的顺序逐步更换北钩楔型吊挂装置，更换完毕，割除旧绳，并拆除工作平台。 (7)倒绳槽。在井塔四层用长板卡子将北钩侧的四根新绳及四根旧绳卡牢。 用125mm钢丝绳绳套子及行车，将新、旧钢丝绳吊起，使新、旧钢丝绳脱离主导轮，从东侧起，依次将旧绳从主导轮、导向轮绳槽中取出，并将新绳依次放入绳槽，将旧绳放在主导轮或导向轮的衬垫上(绳槽东侧)。拆除井塔四层卡绳用板卡子。（8）回收旧钢丝绳。 同时松吊北钩罐笼的两只20t葫芦，将罐笼落下直至新钢丝绳受力，拆除起吊用具，并将四根旧绳头与其对应的新钢丝绳捆绑在一起。 井下组织施工人员拆除南钩罐笼起吊用具和工作平台。 开动绞车适当距离，拆除卡绳器及工字钢。检查无问题后，开始用低频下放北钩罐笼，用人力将旧绳通过井1：3的四个导向轮拖至对应的绳滚子上，同时将新、旧绳上的卡子和棕绳去除。 当南钩罐顶到达井1：3合适位置时停车，用气割将旧钢丝绳在钩头以上截断，拖至不妨碍施工的地方。 在井1：3合适位置。将北罐侧四根旧绳用气割截断，然后，将北罐侧的四根旧绳头与其对应的新钢丝绳牢固的捆绑在一起，并在井口南罐侧搭临时工作平台。 开动绞车，下放南钩罐笼，同时将剩余的旧绳拖出，完毕后，拆除临时工作平台。(9)调绳。一切无问题后，绞车试运行、调试各种保护。 3、 施工中的注意事项(1)信号是施工的关键，必须设立指挥中心，放绳信号与提升信号要分开，至少准备两套信号，并与绞车司机、放绳人员及其他参加施工人员交代清楚。 (2)长短板卡和卡绳器以及手拉葫芦等用具必须提前试验好，施工中必须卡牢。 (3)在截取新绳时，必须根据事前的计算精确量取好绳的长度，千万不可将新绳截短，否则，将功亏一篑，造成较大损失。(4)对专门起吊用的钢丝绳和工字钢以及手拉葫芦必须进行强度校验，一并写入措施中。4、结论 (1)本方法与传统的稳车带绳法相比，施工时间短。曹庄煤矿使用本方法换绳共使用l95h，节省时间13多。 (2)施工费用低。本方法节省了稳车的租赁费用，一次施工可以节约25万元左右。 (3)安全程度高，劳动强度降低。本方法最大限度减少了在井筒中的施工，提高了安全系数，钢丝绳滚子无需固定，只需按出绳方向放置即可，准备时间短。