FA507A型细纱机产品说明书.doc

FA507A型细纱机产品说明书FA507A型细纱机Model FA507A Ring Spinning Frame产品说明书Instruction Book马佐里（东台）纺机有限公司Marzoli (Dongtai) Textile Machinery Co.,Ltd工艺计算8.1锭速当锭盘直径为 22mm 时锭速=1480D1（D3+ ）/D2（d1+ ）=1480D1（250+0.6）/D2（22+0.6）=16410(D1/D2)(r/min)注：上列皮带轮按所订机器规格供给8.2捻度不计传动带滑溜及细纱捻缩：（罗拉直径为 25mm）捻度=（D5+ ）Z2Z4Z7Z9100（d1+ ）Z1Z3Z5Z9 d2当锭盘直径 d 为 22mm 时，= （ 250+0.6 ） 43 58 24 100 Z4（d1+0.6）182426 25Z4捻度= （250+0.6）485824100Z4（22+0.6）1924263.141625Z4=79.56 Z4Z3锭D2速D1136148176180200210220220200571805217192210195801914517231156652001884918234156291491918019958167841477014068134271761951516046144421375413129148178591380013493121441156611040136150801268112399111591062810145纺纱工艺所需捻度范围本机提供捻度Z3Z433.23633.66833.236793333.66834.55434.100773334.55435.48835.009753335.48836.47535.968733336.47538.13036.981713338.13039.78939.279793939.78940.83740.299773940.83741.94141.374753941.94142.77842.508733942.77843.37443.044613343.37444.01043.705713944.01044.89144.315794444.89146.07245.466774446.07247.31846.678754447.31848.63347.957734448.63349.90149.308714449.90150.68250.494523350.68251.82150.870613951.82153.05252.372795253.05254.44953.733775254.44955.92155.165755255.92157.03456.677735257.03457.83257.302614457.83258.97458.273715258.97460.55559.674523960.55562.23561.437796162.23563.87363.032776163.87365.60064.7137561纺纱工艺所需捻度范围本机提供捻度Z3Z465.60066.90566.486736166.90567.57867.325524467.57868.09367.826615268.09369.44268.359716169.44271.01070.52444397.01072.43771.508787172.43773.44473.366717173.44474.42273.523797374.42275.37775.322757175.37775.48575.432777385.48576.46175.577797576.46177.41577.386787177.41577.47177.444757377.47177.52577.499777577.52578.55877.551797778.55880.59979.566616180.59981.66081.632777981.66081.71681.687757781.71681.77881.745737581.77882.80881.807717382.80883.86783.809757983.86783.98783.925737783.98785.07784.048717585.07786.19786.105737886.19787.41086.289717787.41089.14888.531717989.14891.18889.766394491.18892.97392.809617192.97393.68493.337526193.68494.62594.0324452纺纱工艺所需捻度范围本机提供捻度Z3Z494.62596.52295.218617396.52299.13197.826617599.131101.740100.4356177101.740104.566103.0446179104.566107.362106.0873952107.362109.472108.6385271109.472111.002110.3074461111.002113.228111.6985273113.228116.288114.7585275116.288119.348117.8185277119.348122.664120.8785279122.664124.912124.4493961124.912126.883125.3763352126.883130.198128.3904471130.198133.815132.0064473133.815137.431135.6234475137.431141.048139.2404477141.048143.853142.8564479143.853145.963144.8503971145.963148.003147.0763361148.003150.971148.9303973150.971155.051153.0113975155.051159.131157.0913977159.131166.179161.1713979166.179173.598171.1863371173.598178.420176.0093373178.420183.242180.8313375183.242188.064185.6533377188.064190.475190.4753379查表方法：首先在“纺纱工艺所需要的捻度范围”栏内找到你所需要的捻度，然后以此行向右找到本机所提供的实际捻度数值，再向右查便是 Z3、Z4 的变换齿轮齿数。8.3卷绕密度Z12 =3 h sin /2 d2 Z8 Z6 Z11 Z15 Z17（D2-d2） Z9 Z7 Z10 Z14 163 h sin /2 25 26 100 21 30 40（D2-d2） 24 58 13 30 16=9051.72 h sin /2（D2-d2）式中：h 为纺纱隔距。本机选定纺纱隔距 h 为纱线直径的 4 倍。h = 4 1.26=41.26=3.88=0.159TEXNm1.69NeNe(Ne 为英制支数，tex 为纱线号数)本机各种卷绕尺寸钢领直径(mm)D(mm)D(mm)H1(mm) /235291345.3。10.0238351853.23。9.0742391853.23。11.16Tex67.61012131414.5161819.52529364896Ne100806048.5454240363230232016126h0.390.440.510.560.580.600.610.640.690.710.800.870.961.111.5745421853.2312.70。钢领直径为 42 mm( D=39mm ,d=18mm )注：（1）粗线线框格内为常用对牙，（2）上列齿轮按所订机器规格提供。8.4 钢领板级升棘轮 Z18 每撑 n 齿的钢领板升距为 YY=nZ18 Z19Z20 D6D7 D8=nZ181 14040D7 D8= 1319.469Z18nD7.Tex67.51012131414.5161819.52529364884Ne100806048.5454240363230232016127Z12343740424344454647485153555864Z13605754525150494847464341393630钢领板直径（mm）D7(mm)351503813042130由卷绕密度得：45130Y =1.4345Neh sin /2=1.53 10-2 TEXsin /2由机构棘轮每撑一齿，Z18 与 Y 的关系如下：棘轮 Z18 和每次所撑齿数 n 按下列各表选用：钢领直径 42mm(D=39mm,d=18mm)采用细纱“三自动”执行器后纺纱支数与钢领板级升牙的关系新棘轮为 150T，每撑 n 牙级升为 Y：2 42 钢领，39 卷装，筒管直径18，卷绕角 11.16。Ne10S20S30S40S50S60S70S80S90S100SN2T3T4T5T6T7T8T9T10TY0.13530.20300.27080.33830.40590.47360.54120.60890.6765N11T12T13T14T15T16TY0.74220.81180.87950.94711.01481.0824Tex67.51011.812131414.5161819.5Ne10080605048.5454240363230Tex252936485984Ne23201612107Z185048807575727065656060504843555070/n/1/1/2/2/2/2/2/2/2/2/2/2/2/2/3/3/5Z18434548505560657072758085Y0.2360.2260.2110.2030.1850.1690.1560.150.1410.1350.1270.119细纱机“三自动”执行器使用注意事项“三自动”执行器是一种性能优越的升降成形及自动机构执行装置，它彻底解决了钢领板升降小电机频繁烧坏，原级升装置使用寿命短，易产生纱线成形不良等问题，具有级升平稳可靠，自动装置准确灵敏寿命长故障率低，去掉撑爪电磁吸铁，简化控制线路等特点，因其突破了原有结构模式，在使用中敬请注意：1. 超越离合器与棘轮是成组装并经检测后出厂的，一般请勿打开。2. 开车前请检查摆臂拉簧是否扣住拉簧支架，如有松落，请拉紧扣上，它协助摆臂回位。3. 调整工艺齿轮数时必须松开弧形盖板与盖板座的螺钉，预调整后轻轻紧住该螺钉，待开车验证盖板位置正确，即所撑齿数正确后在紧固螺钉。4. 试车时，须用摇手往复摇起和放下钢领板，确认钢领板轻重适中后再正常开车，如偏重，请往超越离合器中加注 40机械润滑油。5. 最大级升距达不到工艺要求时，可调整撑杆的高度位置，必要时可适当减短撑杆长度。6. 长时间工作时，如出现官纱成形不良，主要原因是棘爪扭簧压力衰退，棘爪跳齿，更换改扭簧即可方便时可，在检查撑爪撑牙是否出现不正常损坏，如有请立即更换。Y10.610.430.350.300.270.250.220.220.200.19n9T6T5T4T4T4T3T3T3T3T7. 棘爪回位不够，主要是摆臂拉簧长期工作被拉长疲软，此时可适当减短拉簧长度，或更换。8. 定期用钢刷刷掉棘轮齿面上的飞花，防止齿面上积污花太多而影响撑爪正常工作。8.5牵伸（图略）8.5.1 后牵伸倍数后牵伸倍数 = Z34 Z32 Z27 Z29Z33 Z31 Z28 Z30= 35 57 51 28Z33 25 61 30=62.271.Z338.5.2 总牵伸倍数：本机后牵伸倍数改变时，总牵伸倍数相应变化总牵伸倍数 =Z8 Z6 Z22 Z24 Z26 Z32 Z34Z9 Z7 Z21 Z23 Z25 Z31 Z3326 100 71 77 57 35 Z2624 58 25 31 25 Z33 Z25= 1051.440 Z26Z33 Z25.Z3359585452504846444341后牵伸倍数1.061.111.151.201.251.301.351.421.451.52下表给出总牵伸倍数:后牵伸倍数Z25Z261.111.151.201.251.301.351.421.451.52Z33565452504846444341总牵伸倍数8.2308.5358.8649.2189.60210.02010.47510.71911.24273328.3458.6548.9879.3469.73610.15910.62110.86811.39872328.4628.7769.1139.4789.87310.30210.77011.02111.55871328.5838.9019.2439.61310.01410.44910.92411.17811.72370328.7089.0309.3779.72510.15910.60011.08211.34011.89369328.8369.1639.5159.89610.30810.75611.24511.50712.06868328.9689.3009.65710.04410.46210.91711.41311.67912.24867329.0029.3359.69510.08210.50210.95911.45711.72412.29573359.1279.4659.82910.22210.64811.11111.61611.88612.46672359.2569.598.9.96810.36610.79811.26811.78012.05412.64271359.3889.73610.11010.51410.95211.42911.94812.22612.82270359.5249.87710.25710.66711.11111.59412.12112.40313.00869359.66410.02210.40710.82411.27511.76512.30012.58613.20068359.77410.13610.52510.94611.40311.89812.43912.72813.34973389.80810.17110.56310.98511.44311.94012.48312.77313.40067359.90910.27610.67211.09911.56112.06412.61212.90513.535723810.04910.42110.82211.25511.72412.23412.79013.08713.725713810.19310.57010.97711.41611.89112.40812.97213.27413.922703810.34010.72311.13611.58112.06412.58813.16013.46614.123693810.49210.88111.29911.75112.24112.77313.35413.66414.3316838后牵伸倍数Z25Z261.111.151.201.251.301.351.421.451.52Z33565452504846444341总牵伸倍数10.64911.04311.46811.92712.42412.96413.55313.86814.545673811.06011.46911.91012.38712.90313.46414.07614.40315.106734311.21311.62912.07612.55913.08213.65114.27114.60315.316724311.37111.79212.24612.73613.26613.84314.47214.80915.531714311.53411.96112.42112.91813.45614.04114.67915.02115.753704311.70112.13412.60113.10513.65114.24414.89215.23815.982694311.87312.31312.78613.29813.85214.45415.11115.46216.217684311.89112.33212.80613.31813.87314.47615.13415.48616.242603812.05012.49612.97713.49614.05814.67015.33615.69316.459674312.34612.80313.29513.82714.40315.03015.71316.07816.862734812.51712.98113.48014.01914.60315.23815.93116.30117.097724812.69313.16413.67014.21714.80915.45316.15516.53117.337714812.87513.35213.86514.42015.02115.67416.38616.76717.585704813.06113.54514.06614.62915.23815.90116.62417.01017.840694813.25313.74414.27314.84415.46216.13516.86817.26018.102684813.45113.94914.48615.06515.69316.37517.12017.51818.372674813.45613.95414.49115.07115.69916.38117.12617.52418.379604313.63214.13714.68015.26715.90416.59517.34917.75318.619735313.82114.33314.88415.48016.12516.82617.59017.99918.877725314.01614.53515.09415.69816.35217.06317.83818.25319.1437153后牵伸倍数Z25Z261.111.151.201.251.301.351.421.451.52Z33565452504846444341总牵伸倍数14.21614.74215.30915.92216.58517.30618.09318.51419.417705314.42214.95615.53116.15316.82617.55718.35518.78219.698695314.63415.17615.76016.39017.07317.81518.62519.05819.988685314.85215.40315.99516.63517.32818.08118.90319.34320.286675315.02115.57716.17616.82317.52418.28619.11719.56220.516604815.43216.00416.61917.28418.00418.78719.64120.09821.078736015.64616.22616.85017.52418.25419.04819.91420.37721.371726015.86716.45417.08717.77118.51119.31620.19420.66421.672716016.09316.69017.33118.02518.77619.59220.48320.95921.981706016.32716.93117.58318.28619.04819.87620.77921.26322.300696016.56717.18017.84118.55519.32820.16821.08521.57522.628686016.58517.19917.86118.57519.34920.19121.10821.59922.653605316.81617.43718.10718.83219.61620.46921.40021.89722.966676017.00417.63418.31219.04519.83820.70121.64222.14523.226534817.23317.87118.55819.30020.10520.97921.93222.44223.537736717.47218.11918.81619.56820.38421.27022.23722.75423.864726717.71818.37419.08119.84420.67121.57022.55023.07524.200716717.97118.63719.35320.12820.96621.87822.87223.40424.546706718.23118.90719.63420.41921.27022.19523.20423.74324.902696718.50019.18519.92320.72021.58322.52123.54524.09325.2686867后牵伸倍数Z25Z261.111.151.201.251.301.351.421.451.52Z33565452504846444341总牵伸倍数18.77619.47120.22221.02921.90522.85723.89624.45225.645606019.05619.76220.52221.34322.23223.19924.25324.81726.028676819.33620.05220.82421.65722.55923.54024.61025.18226.410676919.61620.34321.12521.97022.88623.88124.96625.54726.793677019.89720.63421.42722.28423.21324.22225.32325.91227.176677120.17720.92421.72922.59823.54024.56325.68026.27727.559677220.45721.21522.03122.91223.86724.90426.03626.64227.941677320.73221.49922.32623.21924.18725.23826.38626.99928.316485320.96621.74322.57923.48224.46125.52426.68427.30528.637606721.25622.04322.89123.80624.79825.87627.05227.68229.032536021.27922.06722.91623.83324.82625.90527.08327.71229.064606821.59222.39223.25324.18325.19126.28627.48128.12029.492606921.90522.71623.59024.53425.55626.66727.87928.52729.919607022.21823.04123.92724.88425.92127.04828.27728.93530.346607122.53123.36524.26425.23526.28627.42928.67629.34330.774607222.84423.69024.60125.58526.65127.81029.07429.75031.201607323.47024.33925.27526.28627.38128.57229.87030.56532.0564860