南京某外资公司染化料装置新建工程施工组织设计.pdf

Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 1/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD （南京）染化料项目 Dystar(Nanjing)Colours Project 施工组织设计 Construction Organization Plan A ISSUE FOR APPROVED 2005.2.16 修改 Rev.修改说明 Description 修改页码 Rev.Pg 编 制 Origin 审 核 Check 批 准 Approve 日 期 Date 目 录 Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 2/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD Content 1.编制说明 Preparation Note 1.1 工程概述 Project Description 1.1.1 项目的性质(新建)Natures of Project(Newly built)1.1.2 项目建设的目的、意义 Purposes and Significance of Project Construction。1.2 编制依据 Preparation Basis 1.2.1 组织设计编制所依据的资料、文件的名称和编号 Name and code of data and documents based on which the organization design is prepared 1.2.2 组织设计编制所依据的标准、规范的名称及编号 Name and code of standards and specification based on which the organization design is prepared。1.3 参建单位 Parties involved 1.4 施工组织设计编制的指导思想 Guiding principles for preparing the Construction Organization Design 1.4.1 项目施工的总体原则 General principles of construction work 1.4.2 针对工程重点所采取的原则性技术组织措施 Instructive techniques and organization measures adopt in regard to key 1.4.3 项目的最终质量目标 Final quality objectives of the project 2.工程概况 Project brief 2.1 工程名称、地点：Project name and location 2.1.1 工程名称 Project name:2.1.2 工程地点 Project location 2.2 工程规模 Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 3/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD Project scale 2.2.1 工程的生产规模 Production scale of the project 2.2.2 工程的建筑总面积及占地面积 Total construction floor area and project occupied area 2.2.3 工程的投资额及来源 Project investment amount and source 2.2.4 装置的原料和产品 Raw material and product of the plant；2.2.5 装置的工艺流程简介 Brief introduction of the plant process flow 2.3 工程特点分析 Project features analysis 2.3.1 生产流程及工艺设备特点 Features of project flow and process equipment 2.3.2 工程结构特征 Structural features of the project 2.3.2.1 工程的技术、质量、安全管理难点 Critical points of technical,quality and safety management of the project 2.3.2.2 工程所采取的新管理技术、新工艺情况、新材料情况 New technical management,process and material to be used in the project 2.3.2.3 工程的工期保证难点 Challenges for ensuring the project time schedule；2.3.3 工程所在区域特征 Features of the region where the project is located.2.3.3.1 自然条件 Natural conditions 2.3.3.1.1 工地的地质条件 Geologic setting of the site；2.3.3.1.2 工程所在地的气象条件 Meteorological conditions of the site。2.3.4 针对上述难点所采取的对策。Measures to be taken in regard to critical points above-mentioned 2.4 工程的质量目标 Quality objective of the project 3.本公司工程范围及工期 Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 4/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD Scope of work and time schedule of the company 3.1 工程范围 Scope of work 3.2 合同建设周期 Contract construction period 3.3 工程项目主要工作量 Main work amount of the project 4.施工组织方案 Construction Organization Plan 4.1 施工部署 Construction arrangement 4.1.1 施工任务划分施工工期目标 Construction tasks division and goal of construction period 4.1.1.1 施工阶段化分 Division of construction stages 4.1.1.2 各阶段的施工目标 construction objectives for each stage 4.1.2 施工组织及管理 Construction organization and management 4.1.2.1 工程管理组织机构的设置 Project management organization established 4.1.2.2 各机构的职能分配 Function allocation of each organization 4.1.3 主要施工顺序 main construction sequence 4.2 施工总体进度计划 Overall construction time schedule 4.3 施工劳动力计划：Construction work force plan 4.3.1 工作作习原则 Work shift philosophy 4.3.2 直接人力 Direct Manpower 4.3.3 间接人力 Indirect Manpower 4.3.4 分包计划;Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 5/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD Subcontracting plan 4.4 质量保证体系及其运行 Quality assurance system and performance 4.4.1 质量系统 Quality system 4.4.2 质量政策：Quality policy.4.4.3 质量目标：Quality objective:.4.4.4 质量承诺 Quality Commitments 4.4.5 质量控制执行的文件和标准 Documentation and standard for quality control implementation 4.4.6 质量保证体系的组成 Quality assurance system composition 4.4.7 质量保证体系人员的职责 Duties and responsibilities of personnel related to quality assurance system 4.4.8 工程质量管理程序 Project quality management procedure 4.4.9 质量体系正常运行的保证措施；Measures for ensuring normal performance of quality system 4.4.10.材料、设备质量的控制措施；Measures for controlling material and equipment quality 4.4.11 保证工程质量的具体措施。Detail measures for ensuring project quality 4.5.HSE 保证体系及其运行 HSE assurance system and performance 4.5.1.安全、健康、环境计划：详见项目 HSE 计划 Safety、health、environment plan：refer to Dystar HSE plan 4.5.2 安全目标 Safety goal 4.5.3 安全、保卫保证体系的组成；Composition of safety and security assurance system 4.5.4.HSE 体系人员的职责；Duties and responsibilities allocated to personnel related to HSE system 4.5.5 人员健康 Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 6/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD Human health；4.5.6 环境保护 Environment protection；4.5.7 HSE 体系正常运行的保证措施 Measures for ensuring smooth performance of HSE system 4.5.8.保证安全生产、文明施工的规定措施。Measures stipulated for ensuring safe production and disciplined construction 4.6.创文明标化工地措施 Measures for make the project site a standardized one 4.6.1 标化工地文明施工的目标及内容 Target and content of site work standardization 4.6.2 标化工地文明施工组织体系及管理措施 Conforming construction organization system and management measures for standardized site 4.7 主要技术培训项目 Major items of technical training 5.主要施工技术方案及措施 Technical proposal and measures for major works 5.1 主要的施工方法和施工机械选择 Main construction method and machinery selection 5.2.主要施工机械 Major construction machinery 5.3.主要的施工技术规范和方案 Main construction technical specification and proposals 5.3.1 本工程应执行的主要规范、标准和质量程序文件 Main specification,standards and quality procedure documents to be implemented for this project 5.3.2 主要施工技术方案、技术措施。Main construction technical proposals and measures 5.4 工程质量、HSE 和工期的保证措施：Project quality,HSE and time schedule assurance measures 5.4.1 工程的质量保证措施；Quality assurance measures of the project 5.4.2 工程的 HSE 管理保证措施；HSE management assurance measures for the project 5.4.3 工程的工期保证措施；Time schedule assurance measures for the project Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 7/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD 5.4.4 冬、雨季施工技术措施；Technical measures in winter and rainy season 5.5 施工总平面布置图 Site layout 6.施工临时设施规划:Construction temporary facilities plan 6.1 临时设施规模及布置 Scale and layout for Temporary Facilities 6.2 特殊作业禁区的范围；Forbidden zone for special work 6.3 临时供电设施 Temporary electrical supply 6.4 临时供水设施 Temporary water supply 6.5 临时电话通讯设施 Temporary I/T Telephone Facilities 6.6 临时排水 Temporary Drainage 6.7 道路围墙及洪水 road、fence and drain floods 6.8 材料、渣土的临时堆放点；Temporary stack yard for material and muck 6.9 厂外生活、预制场地规划说明。Planning note for offsite accommodation and prefabricated field 6.10 消防设施布置图 Firefighting facilities layout 7.物资供应及运输 Material supply and transportation 7.1 设备供应计划；Equipment supply plan 7.2 主要工程材料需用计划；Material requisition plan of main works 7.3 施工手段用料需用计划 Material requisition plan for different means of construction 7.4 暂设工程主要材料需用计划 Main material requisition plan for provision work Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 8/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD 7.5 技术措施主要材料需用计划；Main material requisition plan for technical measures 7.6 主要施工机械需用计划；Main construction machinery requisition plan 7.7 供应和运输 Supply and transportation 8.其它说明:Other Notes Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 9/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD 1.0 编制说明 Preparation Note 1.1 工程概述 Project Description 1.1.1 项目的性质(新建)N a t u r e s o f P r o j e c t (N e w l y b u i l t)本工程是德国法兰克福T e x t i l f a r b e n G m b H（德商独资,简称“D y S t a r”）在江苏省南京市南京化学工业园投资兴建的项目。公司采用国际先进的设备及工艺和科学的管理方法，生产和销售高附价值染化料-阳离子和还原性染化料,活性染化料和靛蓝溶液等纤维染化料和合成染化料。阳离子染化料和还原染化料主要出口到欧洲和美国（9 0%），大约 1 0 计划销售到国内市场，活性染化料和靛蓝溶液主要销售到国内市场。This project is invested by DyStar Textilfarben GmbH,Frankfurt,Germany(“DyStar”in short),and is located in Nanjing Chemical Industrial Park,Nanjing,Jiangsu province.The products are high value CATIONIC&VAT dyes,reactive dyes and indigo solution,produced on basis of internationally advanced process technique/equipment as well as professional management standard.Main part of CATIONIC&VAT dyes will be sold in Europe and America,whereas a smaller part will be sold in the domestic markets.Reactive dyes and indigo solution will be mainly sold in Chinese market.1.1.2?Purposes and Significance of Project Construction?.?(?)?,?,?30?53150.5?,?50000?14625?,?2?(38?)?(?)?D y S t a r N a n j i n g C o l o u r s P r o j e c t i s l o c a t e d i n N a n j i n g C h e m i c a l I n d u s t r i a l P a r k (N C I P),w h i c h i s t o t h e n o r t h o f t h e Y a n g t z e N o.2 B r i d g e o f N a n j i n g a n d i s a b o u t 3 0 k m f a r f r o m N a n j i n g C i t y.T h i s P r o j e c t w i l l o c c u p y a l a n d a r e a o f 5 3 1 5 0.5 m2.T h e a r c h i t e c t u r a l o c c u p a t i o n a r e a i s a b o u t 1 4 6 2 5 m2,c o n s i s t i n g o f A d m i n i s t r a t i o n B u i l d i n g,S o c i a l B u i l d i n g,2 p r o d u c t i o n w o r k s h o p s,t a n k a r e a (3 8 t a n k s i n c l u d e d),w a s t e w a t e r c o l l e c t i o n a n d e q u a l i z a t i o n t a n k s,f i r e w a t e r t a n k,p u m p i n g s t a t i o n,H y d r o g e n S t a t i o n (r e s e r v e d),g u a r d h o u s e,p a r k i n g a r e a,Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 10/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD w e i g h i n g b r i d g e,f e n c e a n d g a t e e t c.?5 7,2 2 2.1 6?,?1 1,6 5 9.8 1?,?5,6 1 3.7 8?,?1,4 2 1.8 0?,?2 5.2 5%(?),?2 7,8 4 9.0 0?(?),?2 2.2 5%,?3 7.9 3%?The average sales revenue is RMB 572,221,600 with average profit RMB 116,598,100 RMB,sales tax 56,137,800,income tax RMB 14,218,00,internal investment return rate 25.25%(after tax),that is RMB 278,490,000(after tax),net profit rate 22.25%,investment profit tax rate 37.98%.So obviously,the project is economically very viable.?Textilfarben GmbH KG(?“DyStar”)?,?(?)?(?T P T)?Entrusted by DyStar,Technip Tianchen Chemical Engineering(Tianjin)Co.,Ltd.(“TPT”in short)carries out the preliminary design of this project.在投资低、能耗低、工艺流程短、设备结构合理、有益环保等方面，为项目的建设和生产提供极大的优势。Features of low investment,low energy consumption,short process flow,reasonable equipment structure,and benefit to environment protection.All this presents a quite strong advantage to construction and production of the project.中国南京优越的地理位置，四通八达的水、陆交通，为中国国内以及国外原料和产品的运输提供了极大的便利，从而降低了投资成本。南京丰富的人才资源，为该项目的建设和生产提供了人力和技术支持。Favorable geographic location and good water/land transportation conditions of Nanjing are very advantageous to transportation of domestic and foreign raw materials and products at lower costs.Abundant talents resource in Nanjing can provide manpower and technical support for construction and production of the project.1.2 编制依据 Preparation Basis 1.2.1 组织设计编制所依据的资料、文件的名称和编号 Name and code of data and documents based on which the organization design is prepared；1.2.1.1?(?)?(?T P T)?Textilfarben GmbH KG(?“DyStar”)?The Design Contract signed by and between TPT and DyStar.Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 11/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD 1.2.1.2?Textilfarben GmbH KG?The Basic Design Package(BDP)provided by DyStar.1.2.1.3?Geological Survey Work Report by China Zhonghua Geotechnical Engineering Co.,Ltd.1.2.1.4?The approved EIA report Compiled by Jiangsu Academy of Environmental Science 1.2.1.5?The Approved FSR 1.2.1.6 DyStar?TPT?Meeting minutes and email between DyStar&TPT.1.2.1.7?The approved Pre-assessment Reports of Labour Safety and Hygiene for DyStar Nanjing Colours Project.1.2.2 组织设计编制所依据的标准、规范的名称及编号 Name and code of standards and specification based on which the organization design is prepared。TPT 提供的(南京)染化料项目基础设计有关文件资料及文件。The relative data and information with regards basic design for Dystar(Nanjing)Colours project are provided by TPT.中国石油化工总公司石油化工装置基础设计(初步设计)内容规定(SHSG-033-98)。The specification and rule(SHSG-033-98)of petrochemical device basic design(preliminary engineering)are provided by head office of CPC 在中国境内设计、制造的设备部分采用中国现行的设计标准规定和规范,部分采用 ASME 标准。在中国境外设计、制造的设备采用国际通用的设计标准规定和规范。The equipment which is manufactured and designed in onshore should follow design standard and specification of China in portion,ASME code also to be followed at simultaneously.For offshore portion would follow general code and rule in worldwide 有关技术文件附录 Relevant Dystar technical documents appendix 1.3 参建单位 Parties involved Project n -Unit DocSerial n Rev.Page Technip Tianchen Chemical Engineering Co.Ltd 1844T 000 PP 500 A 12/184 Dystar NANJING COLOURS PROJECT TECHNIP TIANCHEN CHEMICAL ENGINEERING CO.LTD 1.3.1 项目建设的建设单位：德司达（南京）染化料有限公司 Project Client:Dystar(Nanjing)Colours Company Ltd.1.3.2 设计、物资采购、施工管理:德希尼布天辰化学工程（天津）有限公司 Design contractor,material procurement contractor and construction management etc:Technip Tianchen Chemical Engineering(Tianjin)Co.,Ltd.1.3.3 监理：南化工程监理公司 Supervision:NanHua Engineering Supervision Company 1.3.4 施工承包商：中化岩土工程有限公司 The Construction Contractor:China Zhonghua Geotechnical Engineering Co.,Ltd.1.4 施工组织设计编制的指导思想 Guiding principles for preparing the Construction Organization Plan 1.4.1 项目施工的总体原则 General principles of construction work 严格遵循业主和监理单位在施工过程中的管理要求，在满足相关标准、规范以及国家法律的基础上精心组织，确保施工过程始终符合 HSE 管理要求，满足工期网络计划要求，高质量、高标准的按期实现机械竣工交付，自始至终都将本着为业主负责的态度为公司创造更高的信誉。具体指导思想如下：The management requirements for construction specified by owner shall be strictly followed provided they conform to codes,standards and national laws;elaborate arrangement shall be made to consistently keep compliance with HSE management requirements,satisfy network progress schedule requirements,achieve mechanic completion in high quality and standard on schedule.No effort will be spared in contracted service for winning higher reputation.Guidelines are detailed as follows:合理规划现场布局，作好现场防火、防爆管理，施工人员必须严格遵守德司达/TPT 制定 HSE 计划的有关规定，办理必要的入厂证、动土证、动火证等，采取相应的防噪音、防污染隔离措施，文明施工。Make reasonable arrangement on site;apply proper measures to prevent fire and explosion.Construction personnel must strictly follow safety regulations of Dystar/TPT HSE plan.Necessary permits shall be obtained for entry to site,earthworks and setting fire.Proper measures shall be taken to prevent noise and contamination for civilized construction.合理安排施工进度计划，优化人力资源及机械配置，提高全体施工人员的劳动效率及机械利用率，科学管理交叉 Project n -Unit DocSerial