上汽乘用车公司潜在供应商评审表.doc

Potential Supplier Assessment 潜 在 供 应 商 评 审 表 BB WBSUPPLIER DATA 供应商资料ASSESSMENT DATA 评审资料Name 名称:Assessment Date评审日期: Address地址:Assessed by 评审人: Commodity： 零件类别 Chem 化工类 Elec 电器类 Met 金属类 PT 发动机Assessor Phone No.评审员电话:Product 产品: Phone No.电话:Fax No.传真:Overall Rating Score 得分率： _ Supplier Contacts : 联系人Position : 职位: Result 评审结果: _SQE Manger批准：Approved by批准：RESULTS评审结果Questions问题N/A不适用项Point ScoreCorrective Action O/L-DateNo.Element要素分数评审建议&总分统计1Management Responsibility 管理职责4评审建议：2Quality System 质量体系103Contract Review 合同评审14Design Control 设计控制45Purchasing 采购66Product Identification and Traceability 产品标识及可追溯性17Process Control 过程控制148Inspection and Testing 检验和试验59Inspection, Measuring and Test Equipment 检验，测量和试验设备410Control of Nonconforming Product 不合格品的控制211Corrective and Preventive Action 预防和纠正措施312Handling, Storage, Packaging and Delivery 搬运，储存，包装及交付413Internal Quality Audits 内部质量审核4评审总分：应得总分：百分比：14Product Quality and Delivery Performance产品质量和供货业绩515Training 培训416Techanial Assessment(Black Box)技术评审(BB)(7)Total总计78注：评审总分为实际得分；应得总分为除不适用项项数*5分满分的理想得分；百分比为评审得分/应得总分的比率POTENTIAL SUPPLIER ASSESSMENT REPORT 潜 在 供 应 商 评 审 报 告MANAGEMENT RESPONSIBILITY 管 理 职 责 ELEMENT 1 要 素 1问 题Question 评审员记录 Assessor Notes 得分Score1.1供方是否使用正式的形成文件的全面的业务计划，包括短 期和长期目标和计划？Does the supplier utilize a formal, documented, comprehensive business plan that includes short-term and longer-term goals and plan(s)?1.2对从事与质量有关的管理，执行及验证工作的人员是否规定了他们的职责，权限和相互关系, 并形成了文件？Has the responsibility, authority, interrelationship of all personnel who manage, perform and verify work affecting quality been defined and documented?1.3数据和资料的发展趋势是否与下列几个方面进行比较 ？Are trends in data and information compared with:业务目标的实现,并转化为可操作的信息以支持: Progress toward business objectives, to lead to appropriate action to support: 优先解决与顾客相关的问题? development priorities for resolving customer problems? 确定关键的与顾客相关的趋势determination of key customer related trends? 竞争对手Competitors; 适当的目标厂家Appropriate benchmarks.1.4 Financial Stability. 财务状况 Credit Rating. 信用等级暂不评分TOTAL ELEMENT SCORE 要素总分 QUALITY SYSTEM 质 量 体 系ELEMENT 2 要 素 2问 题Question 评审员记录 Assessor Notes 得分Score2.11、是否已获得VDA6.1、QS9000、ISO/TS16949第三方的质量体系认证？Has the supplier acquired VDA6.1, QS9000, ISO/TS16949 or other third part quality system certifications?2.2质量手册的每个要素是否都有足够的程序文件(第二层次)支持?Are there adequate supporting procedures (level 2) for each element of the quality manual? 2.3质量策划过程是否与质量体系的所有其它要求相一致, 并以适当的形式形成 文件, 是否适当考虑了与下列活动有关的质量体系要素: Is the quality planning process consistent with all other requirements of the quality system, documented in a suitable format, and does it consider as appropriate the elements of the quality system that address: Identification and acquisition of all inspection & production/service resources? 确定并配备所有检验和生产/ 服务所需的资源 ？ Conducting design and process feasibility studies? 进行设计和过程可 行性的研究？ Updating and maintenance of all quality control and inspection methodology? 更新并保持所有质量控制和检测手段？ Identification of suitable verification at appropriate stages? 确定在适当阶段进行合适的验证？ Production, installation and servicing processes which directly affect quality. 直接影响质量的生产，装配和服务过程 ？ Preparation of control plans and FMEAs? 制定控制计划和失效模式及 后果分析(FMEAs)？ Review of standards and specifications? 标准和规范评审？ 2.4在项目管理/先期质量策划方面是否具有足够的经验，并在项目实施过程中能有效的运用？Does the supplier have enough APQP experience and be capable of implementation?2.5在项目管理/先期质量策划方面是否具备足够的组织、人力资源和设施支持项目的实施？Does the supplier have sufficient organization, human resource and infrastructure for APQP to support the program?2.6项目管理/先期质量质量策划的要求是否同样运用于其二次供应商？Does the supplier demand APQP for Tier II supplier?2.7是否采用了适当的防错技术，应包括但不限于在过程, 设施，设备和工装的 策划及在解决问题过程中使用 ？Are mistake proofing techniques utilized where appropriate, which include but are not limited to planning of process, facilities, equipment and tooling, and in problem resolution?2.8控制计划是否按顾客要求包括了样件，试生产和生产三个阶段？Do control plans cover three phases: prototype, pre-launch and production, as required by the customer?2.9当发生下列情况时, 控制计划是否进行适当的评审和更新？Are control plans reviewed and updated as appropriate when any of the following occurs: Product or process changes 产品或过程变更？ Processes are found to be unstable or non-capable发现过程不稳定或能力不足 ？ Inspection method, frequency, etc. is revised? 检验方法, 频次等发生改变？ 2.10是否有证据证明在质量(延伸至产品特性)，服务(时间安排和交付)和价格方面实施了持续改进以利于所有顾客?Is there evidence of continuous improvement in quality (extending to product characteristics), service (timing and delivery) and price, that benefit all customers? TOTAL ELEMENT SCORE 要素总分CONTRACT REVIEW 合 同 评 审 ELEMENT 3 要 素 3问 题Question 评审员记录 Assessor Notes 得分Score3.1在签订生产某种新产品合同前, 是否分析并确定了制造该产品的可行性，并形成文件(以小组可行性承诺形式)？ Is manufacturing feasibility investigated, confirmed, and documented, (team feasibility commitment form) prior to contracting proposed products.TOTAL ELEMENT SCORE 要素总分DESIGN CONTROL 设计控制 ELEMENT 4 要素 4 问 题Question 评审员记录 Assessor Notes 得分Score4.1如未经顾客声明放弃，是否具备下列条件： Do the following exist, if not waived by the customer: Appropriate resources and facilities available to use computer aided design, engineering and analysis? 为开展计算机辅助设计，工程和分析 工作提供适当的资源及设施？ If CAD/CAE is subcontracted, has the supplier provided technical leadership? 如果CAD/CAE被分包 ，供方是否提供技术支持？ Are CAD/CAE systems capable of two way interface with customer systems? CAD/CAE 是否有能力与顾客的系统双向接口？ Design FEMAs for Quality assurance in the product design & CAE (analysis) results？ 是否针对产品设计及CAE分析结果进行DFMEA？ 4.2是否有记录证明在设计的适当阶段,由适当部门的人员按设计计划进行正式的文件化的设计评审？Are there records of formal documented design reviews by the appropriate functions conducted at appropriate stages of design per the design plan?4.3当顾客要求时，供方是否有全面的样件计划？When required by the customer, does the supplier have a comprehensive prototype program? 4.4是否进行性能试验(适用时考虑并包括寿命，耐久性，可靠性)以跟踪预期的 完成情况及符合性？Is the performance testing (that considers and includes as appropriate life, durability, reliability) tracked for timely completion and conformance? TOTAL ELEMENT SCORE 要素总分PURCHASING 采 购 ELEMENT 5 要 素 5问 题Question 评审员记录 Assessor Notes 得分Score5.1对分承包方的评价和选择是否以他们满足质量体系和质量保证要求的能力为依据？ Are subcontractors evaluated and selected based on their ability to meet quality system and quality assurance requirements? 5.2是否建立并保存认可的分供方质量记录 ？PPM和批次合格率表现如何？ Are quality records (4.16) of acceptable subcontractors established and maintained?5.3是否对分承包方提出100%按时交付的要求 ？及时性表现如何？Is 100% on time delivery a requirement of the subcontractors?5.4是否仅允许已认可且具备质量能力的二次供应商供货？Does the supplier only permit approved and qualified Tier II supplier to deliver?5.5原材料/外购件的管理是否做到先进先出、防损伤、储存时间控制、有序、清洁、标识完整？Does the supplier develop a management system of FIFO, anti-damnification, controlled storage time, order and clean, complete sign for raw material and purchased parts?5.6是否具备不合格品的隔离仓库？Does the supplier have isolated storage for rejected products?TOTAL ELEMENT SCORE 要素总分PRODUCT IDENTIFICATION AND TRACEABILITY 产 品 标 识 和 可 追 溯 性 ELEMENT 6 要 素 6 问 题Question 评审员记录 Assessor Notes 得分Score6.1当顾客要求时,可追溯性是否得到保持并加以记录？ Is traceability maintained and recorded when required by the customer?TOTAL ELEMENT SCORE 要素总分4PROCESS CONTROL 过 程 控 制 ELEMENT 7 要 素 7问 题Question 评审员记录 Assessor Notes 得分Score7.1受控状态是否包括使用合适的生产，安装和服务设备并安排适的工作环境, 适宜的环境包括但不限于承诺保持有序，清洁和完好状态？是否有通过ISO14001环境管理认证证书？是否有通过环境管理“三同时”验收报告？Do controlled conditions include use of suitable production, installation and servicing equipment, and suitable working environment including but not limited to maintaining premises in a state of order. Cleanliness and repair?7.2是否建立了有效的, 有计划的预防性维护系统以标识关键过程设备，提供适当的 资源，这个系统是否至少包括 ： Is there an effective planned preventive maintenance system that identifies key process equipment, provides appropriate resources, and includes at a minimum:- A procedure describing planned maintenance activities? 描述计划性维护活动的程序 ？ - Scheduled maintenance activities?定期的维护活动 ？ - Predictive maintenance methods? 预见性的维护方法 ？ - A procedure providing for packaging and preservation of equipment, tooling and gauging? 为设备，工装和量具提供包装和防护的程序 ？ - Availability of replacement parts for key manufacturing equipment? - 随时可得到关键生产设备的备件？ - Documenting, evaluating and improving maintenance objectives?- 文件化，评估和改进维护目标？ 7.3是否为所有负责过程操作的人员提供了文件化的过程监视和作业指导书, 这些指导书来源于产品质量先期策划和控制计划(APQP)参考手册或其他等效文件, 在工作岗位是否易于得到作业指导书? Have documented process monitoring and operator instructions derived from the sources listed in the Advanced Product Quality Planning and control Plan reference manual, or equivalent sources, been prepared for all employees having responsibilities for operation of processes and are they accessible at the workstation? 7.4必要时, 过程监视和作业指导书是否包括或参考了以下内 容？Do process monitoring and operator instructions include or reference, as appropriate: Operation name and number keyed to process flow diagram? 过程流程图中重要的作业名称和编号？ Part name and part number? 零件名称和编号？ Current engineering level/date? 现行工程等级/日期？ Required tools, gauges and other equipment? 所需工具，量具和其他设备？ Material identification and disposition instructions? 材料的标识和处置指导 书？ Customer and supplier designated Special Characteristics? 顾客和供方规 定的特殊特性？ SPC requirements? 统计过程控制(SPC)要求？ Relevant engineering and manufacturing standards? 相关的工程和制造标准？ Inspection and test instructions? 检验和试验指导书？ Reaction plan? 反应计划？ Revision date and approvals? 修订日期和批准？ Visual aids? 目视辅助？ Tool change intervals and set-up instructions? 工具更换周期和作业准备指导书？ 7.5供方是否通过实施且符合控制计划，过程流程图，测量技术，抽样计划和当未满足接收准则时的反应计划来保持或超出PPAP时批准的过程能力或性能？Does the suppler maintain or exceed the process capability or performance as approved by PPAP through the implementation and adherence to the control plan, process flow diagram, measurement technique, sampling plans and reaction plans when acceptance criteria is not met?7.6是否具有合适的生产机器和设备（机器能力、工艺参数保证）？Does the supplier have appropriate machine and equipment?7.7批量生产中所使用的检验、测量、试验设备是否定期校准并能有效的监控产品质量？Does the supplier calibrate inspection, test and measuring equipment used for mass production and monitor product quality effectively?7.8生产和检验环境是否明亮、清洁、有序并符合安全要求？Is the plant and test room clean, clear, in order and meet the requirement of safety?7.9是否按产品的“控制计划”在生产过程中严格执行？Does the supplier proceed strictly according to Control Plan in production?7.10生产开始时是否实施相应的认可程序（设备点检、首件检验）？Does the supplier implement approval procedure( machine inspection, first part inspection)7.11生产现场是否使用SPC、缺陷收集卡、工艺参数记录卡或其他原始数据卡？Does the supplier use SPC, Non-Conforming collection worksheet, process parameter record and other original statistics?7.12生产现场物流标识是否清楚表明产品的加工道序和加工状态，保证不混批不混料？Are the process and status clearly marked to ensure no mix of materials and batchs?7.13生产现场的合格品、不合格品、返工返修件、剩余料是否分开存放和标识? Are eligible products, rejected products, reworked parts and spare raw materials on site stored and marked separately?7.14生产现场零件搬运储存的器具/设备是否与产品/零件特性相适应？Does the moving and storing tool/equipment fit for product/parts characteristic?TOTAL ELEMENT SCORE 要素总分 INSPECTION AND TESTING 检 验 和 试 验 ELEMENT 8 要 素 8问 题Question 评审员记录 Assessor Notes 得分Score8.1供方是否能够确保未按质量计划和/或形成文件的程序进行检验或验证合格的产品不投入使用或加工(紧急放行除外)？Does the supplier ensure that incoming product is not used or processed (except for urgent production purposes), until it has been inspected or otherwise verified as conforming to specified requirements in accordance with the quality plan and/or documented procedures? 8.2对未经验证投入生产的材料是否有明确标识并做好记录？Is positive identification provided and recorded for material used in production but not verified?8.3供方是否按质量计划(控制计划)和/或形成文件的程序对产品进行检验试验？Does the supplier inspect and test product as required by the quality plan (control plan) and/or the documented procedures?8.4供方是否能够在所要求的检验和试验完成或必需的报告收到和验证前, 不将产品放行, 除非有可靠的追回程序?(见4.10.2.3)?Does the supplier hold product until the required inspections and tests have been completed or necessary reports have been received and verified, except for release under positive recall (see 4.10.2.3)?8.5当供方使用独立/商业性的实验室时，他们是否经过认可？ When the supplier uses independent/commercial laboratories are they accredited?TOTAL ELEMENT SCORE 要素总分 INSPECTION, MEASURING AND TEST EQUIPMENT 检 验、测 量 和 试 验 设 备ELEMENT 9 要 素 9问 题Question 评审员记录 Assessor Notes 得分Score9.1每一台设备是否都按规定的周期并对照与国际或国家承认的基准有已知有效关系的设备进行校准？是否有适宜的环境？Is each piece of equipment calibrated at prescribed intervals, against certified equipment having a known valid relationship to internationally or nationally recognized standards, and in the correct environment? 9.2检验，测量和试验设备的校准过程是否包括以下内容 ：Does the process for calibration of inspection, measuring and test equipment include the following: Type of equipment? 设备型号？ Unique identification? 唯一性标识？ Location? 地点 ？ Frequency of checks? 校验周期 ？ Check method? 校验方法 ？ Acceptance criteria? 验收准则 ？ Corrective action? 纠正措施 ？ (N/A)9.3供方能否确保检验，测量和试验设备在搬运，防护和储存期间, 其准确性和适用性保持完好？ Has the supplier ensured that the handling, preservation and storage of inspection, measuring and test equipment is such that the accuracy and fitness for use is maintained?9.4对于控制计划中提到的所有测量系统 ，是否有证据证明进行了适合的统计研究工作, 以分析每种测量和试验设备测量结果的变差？ For measurement systems referenced in the Control Plan is there evidence that appropriate statistical studies have been conducted to analyze the variation present in the results of each type of measuring and test equipment system? TOTAL ELEMENT SCORE 要素总分CONTROL OF NONCONFORMING PRODUCT 不 合 格 品 控 制 ELEMENT 10 要 素 10问 题Question 评审员记录 Assessor Notes 得分Score10.1对不合格品及可疑的材料或产品的标识、记录、评 价、隔离(可行时)和处置是否进行了控制, 并通知有关的职能部门？ Does the control of nonconformin