1、Cite this:NewCarbonMaterials,2024,39(2):321-333DOI:10.1016/S1872-5805(24)60844-9N-doped hollow carbon nanospheres embedded in N-doped grapheneloaded with palladium nanoparticles as an efficient electrocatalyst forformic acid oxidationFANGYue1,YANGFu-kai1,QUWei-li1,2,*,DENGChao1,WANGZhen-bo3,4(1.Coll
2、ege of Chemistry and Chemical Engineering,Harbin Normal University,Harbin 150025,China;2.Key Laboratory of Photochemical Biomaterials and Energy Storage Materials,Harbin Normal University,Harbin 150025,China;3.MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage
3、,School of Chemistry and Chemical Engineering,State KeyLab of Urban Water Resource and Environment,Harbin Institute of Technology,Harbin 150001,China;4.Shenzhen Key Laboratory of Special Functional Materials,Shenzhen Engineering Laboratory for Advance Technology of Ceramics,Guangdong ResearchCenter
4、for Interfacial Engineering of Functional Materials,College of Materials Science and Engineering,Shenzhen University,Shenzhen 518060,China)Abstract:Efficientelectrocatalystswithalowcost,highactivityandgooddurabilityplayacrucialroleintheuseofdirectform-icacidfuelcells.PdnanoparticlessupportedonN-dope
5、dhollowcarbonnanospheres(NHCNs)embeddedinanassemblyofN-dopedgraphene(NG)withathree-dimensional(3D)porousstructurebyasimpleandeconomicalmethodwereinvestigatedasdirectform-icacidfuelcellcatalysts.Becauseoftheuniqueporousconfigurationofinterconnectedlayersdopedwithnitrogenatoms,thePd/NHCNNGcatalystwith
6、Pdnanoparticleshasalargecatalyticactivesurfacearea,superiorelectrocatalyticactivity,ahighsteady-state current density,and a strong resistance to CO poisoning,far surpassing those of conventional Pd/C,Pd/NG,andPd/NHCNcatalystsforformicacidelectrooxidation.WhentheHCN/GOmassratiowas11,thePd/NHCNNGcatal
7、ysthadanoutstandingperformanceinthecatalyticoxidationofformicacid,withanactivity4.21timesthatofPd/C.Thisworkindicatesawaytoproducesuperiorcarbon-basedsupportmaterialsforelectrocatalysts,whichwillbebeneficialforthedevelopmentoffuelcells.Key words:Formicacidelectrooxidation;N-dopedhollowcarbonnanosphe
8、re;N-dopedgraphene;Supportmaterial;Three-dimen-sionalinterconnectedlayeredporousconfiguration1IntroductionWiththecontinuousdevelopmentofurbanmod-ernization,thedemandforenergyisincreasing.Theexcessivedependenceonfossilfuelshascausedmanynegativeimpactsonthehumanenvironment.There-fore,the development o
9、f clean energy and energystoragedeviceshasbecomeanewdirectionforcon-temporaryscientificresearchers12.Fuelcellsarere-cognizedasanenvironmentallyfriendlynewenergyutilization technology.Due to their versatility andflexibility34,directformicacidfuelcells(DFAFCs)anddirect methanol fuel cells(DMFCs)have r
10、e-ceived extensive research interest5.Compared tomethanol,formic acid has the advantages of beingnon-toxic,easier to handle,higher energy density,lowerpermeabilitythroughtheprotonexchangemem-brane,andmorepotentialforinclusioninregulargas-olineinfrastructure611.Commonlyusedformicacidfuel cell catalys
11、ts are palladium-based catalysts andplatinum-based catalysts12.The palladium-basedcatalystsarehighlyactiveandlowcostbutslightlylessstable13.Therefore,inordertorealizethelarge-scaleapplicationofDFAFCs,itisnecessarytodevel-oppalladium-basedcatalystswithhighstabilityandhighactivity6.Usually,theperforma
12、nceofpalladi-um-basedcatalystscanbeimprovedbypreparingal-loycatalystswithdifferentmorphologies,addingmet-alcompound promoters,doping non-metallic ele-ments,andimprovingthedispersionofpalladiumonthesupport1416.Asupportmaterialhasacrucialef-fectontheperformanceofacatalyst17.Excellentsup-Received date:
13、2023-11-27;Revised date:2024-02-02Corresponding author:QUWei-li,Ph.D,Professor.E-mail:Author introduction:FANGYue.E-mail:Homepage:http:/ specific surface area and strongmetal-supportinteraction.Atpresent,carbonmateri-alsaremostwidelyusedtodisperseactivespeciesinfuelcellcatalysts.Moreover,differentca
14、rbonmateri-als have different structures and properties1820.Amongthem,graphene,whichhasatwo-dimensionalstructure,is composed of a single layer of carbonatomsconnectedbysp2hybridization.Ithasanultra-high electron mobility and specific surface area,whichmakesitsuitableasasupportforfuelcellcata-lysts21
15、.However,thetwo-dimensional(2D)structuretendstostackundervanderWaalsforces,leadingtoinaccesibilitytoreactionsitesandpoordispersionofmetalparticles.Ontheotherhand,comparedtoidealgraphene,thedeteriorationoftheelectricalconductiv-ityof graphene prepared from GO significantly re-duces the electrocatalyt
16、ic performance of graphene-supportedpreciousmetalcatalysts.Therefore,itisde-sirabletoaddothercarbon-basedmaterialstomain-taintheconductivityofthecarrierandsimutaneouslyreducethestackingof2Dgraphene22.Asaresult,weconsider the introduction of spacers into graphenesheetstoprepareathree-dimensional(3D)i
17、ntercon-nectedlayered porous configuration,which can im-provethedispersionofpreciousmetalsandtheacces-ibilityofactivesitestoreactants2325.Duetothepresenceofbothhydrophobicandhy-drophilicgroupsinGO,othercarbonmaterialscanbeefficientlydispersedonitssurface,whichisbenefi-cialforconstructinga3Dstructure
18、.Amongnumer-ous carbon materials,hollow carbon nanospheres(HCNs)arecommonlyusedaselectrodematerialsbe-causeoftheiruniquehollowstructure,whichcanactas an ion reservoir,improve electron conduction,providelargesurfaceareaandshortendiffusionpathstofacilitatemasstransport26.ThusHCNscanbein-troducedintogr
19、apheneasspacers.Usually,HCNsaresynthesizedbythetemplateagentmethod,whichisusedtocontrolthemorphologyofHCNs,butitspre-parationtimeislong,thestepsaretedious,andtheor-ganictemplate agent is not easily removed com-pletely,which may block the active sites ofpalladium2728.Therefore,weuseasimplenon-tem-pla
20、temethodtoprepareHCNs,whichgreatlysavesthepreparationtimeandachievesthegoalofmakingHCNsastwo-dimensionalgraphenespacers.Inaddition,dopingnitrogenatomscanoptimizethe electrical conductivity of graphene and hollowcarbonspheres,whichinturncanchangetheelectron-icstructure of the catalyst and improve the
21、 elec-trocatalyticactivity29.Thedopednitrogenatomscanalso effectively anchor the Pd NPs and change thenucleationprocessofthecatalyst,resultinginasmallparticlesizeoftheloadedPdNPs30.Also,nitrogendopingalsofacilitatestheremovaloftoxicintermedi-atesandprolongsthecatalystlifetime31.Wechosetoachieveeffec
22、tivedopingofnitrogenbyin-situdopingwith a mild nitrogen-containing precursor urea32.Herein,wecompositeHCNswithGOandcarryoutnitrogendopingtreatmenttoconstructauniquepor-ous NHCNNG support material.NHCNNGloadedwithPdNPs(denotedasPd/NHCNNG)arefabricatedasacatalystforformicacideletrooxidation.Theelectro
23、chemicalperformanceoftheas-preparedsamples are investigated.Through electrochemicaltesting,itisfoundthatPd/NHCNNGcatalystexhib-itssignificantly improved electrocatalytic perform-anceduetotheuniqueporousconfigurationandnitro-gendoping.2Experimental 2.1 ChemicalsFlake graphite(50 m,99.9%)was purchased
24、from Forsman Corporation.Spherical carbon black(VulcanXC-72)waspurchasedfromCabotCorpora-tion.Palladium()chloride(PdCl2,99.9%)waspur-chased from J&K Chemica.Sodium borohydride(NaBH4,98.0%)was bought from Tianjin AoranFineChemicalResearchInstitute.Urea(CH4N2O,99.0%)wasboughtfromTianjinWindshipChemica
25、lReagentTechnologyLtd.5%(massfraction)NafionwassuppliedbySigma-Aldrich.2.2 Sample synthesis2.2.1PreparationofNHCNNGGOwassynthesizedfromflakegraphitebythe322新型炭材料(中英文)第39卷modifiedHummersmethod33.TheHCNswerepre-paredaccordingtothefollowingmethods34.TogetHCNs,1gofsphericalcarbonblackwasputintoa100mLrea
26、ctionkettle,15mLofconcentratednitricacidwasaddedandmixedthoroughly.Themixturewasputintoanautoclave,hydrothermallytreatedat150Cfor20h,washed,anddriedundervacuumfor4h.40mgofGOand40mgofHCNswereultrason-icallydispersedseparatelyin40mLultrapurewater.Then,thedispersantsweremixeduntiluniform.2gureanitrogen
27、precursorwasaddedintothemixture,stirredmechanicallyfor15min,putintothereactionkettle and treated at 160 C for 4 h.The resultingproductwaswashedwithwateranddriesundervacu-umfor4htoobtainNHCNNG-1:1.NHCNNG-1:2andNHCNNG-2:1supportmaterialswerepre-paredbythesamemethodbyadjustingthemassra-tiosofHCNstoGOto
28、1:2and2:1,respectively.2.2.2SynthesisofPd/NHCNNG30mgNHCNNGand30mLultra-purewaterwereultrasonicallymixedfor1h,andthenewlypre-pared14.1mL5mmolL1PdCl2solutionwasaddedtotheabovemixtureunderagitation.ThepHvaluewas adjusted to between 9 and 10 using NaOH(1molL1).Then,22.8mgNaBH4wasslowlyaddedandstirredfor
29、2h,washedwithultrapurewateranddriedundervacuumfor4htoobtainPd/NHCNNG.2.3 CharacterizationThemorphology of the Pd/NHCNNG cata-lystswasinvestigatedusingaHitachiS-4800scan-ning electron microscope(SEM)and a JEOL-JEM2100F transmission electron microscope(TEM).X-raydiffraction(XRD,RigakuD/maxTTR-)andX-ra
30、yphotoelectron spectroscopy(XPS,Thermo Sci-entific K-Alpha+)were used to analyze the crystalstructure and surface compositions of the catalysts.Raman spectra of different materials were collectedusingaHORIBAScientificLabRAMHREvolutionRaman microscope.Nitrogen adsorption-desorptiontest(BET,Quantachro
31、me NOVA-3000)was carriedoutat77K.2.4 Electrochemical measurementsAll electrochemical testing of catalysts in thiswork was done in a three-electrode system on aCHI650Eelectrochemicalworkstation(thewholesys-temwaskeptina25Cwaterbath).Thethree-elec-trodesystemusedforelectrochemicaltestingconsistsofagla
32、ssycarbonelectrodecoatedwithacatalystastheworkingelectrode,aHg/Hg2SO4electrodeasthereference electrode,and a Pt plate electrode as theauxiliary electrode.The preparation method of theworkingelectrodeisasfollows.5.0mgofthepre-paredcatalystwasmixedwith2.5mLofethanolandultrasonicallydispersedfor20min.1
33、0uLofthewell-dispersedsuspensionwasthentransferredtoaglassycarbonelectrodewithadiameterof4mm,andthen5uLof5%(massfraction)Nafionwasdrippedontothesuspension-coatedelectrode,andtheelectrodewasplacedintheairtoallowittodrynaturally.CyclicvoltammetrytestswereaccomplishedinaN2-saturatedelectrolytecontainin
34、g0.5molL1H2SO4withorwithout0.5molL1HCOOH,withascanrateof50mVs1andascanrangeof0.630.32V.Elec-trochemicalimpedancetestswererealizedatatestpo-tential of 0.45 V and a test frequency of between0.01and100000Hz.Amperometrici-tcurvesweretestedatatestpotentialof0.4Vandatesttimeof3600s.The electrochemically a
35、ctive surface area(EC-SA)was evaluated based on the reduction peak ofPdOwithapotentialintervalof0.05to0.4VintheCVcurveobtainedin0.5molL1H2SO4solution.ThefollowingformulaisusedtocalculateECSA.ECSA=Q420mPdWhereQisthechargeadsorbedbyoxygenduringtheunderpotentialdeposition,Q=S/v,Sistheintegrationarea,vi
36、sthesweepspeed(0.05Vs1)duringthetest,420Ccm2isthechargedensitycorrespondingtooxygenadsorptiononasinglelayerofPd,andmPdistheloadingmassofPdontheglassycarbonworkingelectrode(g).3ResultsanddiscussionInthisstudy,weestablishedasyntheticmethodasshowninFig.1.TheNHCNNGsupportmaterial第2期FANGYueetal:N-dopedho
37、llowcarbonnanospheresembeddedinN-dopedgraphene323witha3Dinterconnectedporoushierarchicalconfig-uration was synthesized by embedding N-dopedHCNsintoN-dopedgraphenewithabottom-upsyn-thesismethod.Afterwards,PdNPsweredepositedontheobtainedsupport.Thesynthesismethodconsistsof2mainsteps:(1)self-assemblyof
38、NHCNNGsup-portbyasolvothermalmethodusingureaasthenitro-gen source and(2)loading of Pd NPs ontoNHCNNGsupport by sodium borohydride reduc-tionmethod.Fig.2a-cshowstheSEMimagesofdif-ferentsamples,andHCNsofuniformsizearetightlystackedtogetherinFig.2a.Fig.2bshowsthefoldedstructureofreducedGO,wherethelayer
39、sofgrapheneareclusteredwitheachothertomakethelayerspa-cinglimitedduetovanderWaalsforces,showingathick edge structure,and some of the granular Pdnanocrystals are dispersed on the graphene surface.AfterNHCNsareembeddedinNG(Fig.2c),NHCNsarearbitrarilydistributedbetweenNG.Thethicknessofthegraphenelayere
40、dgesdecreasesanda3Dinter-connectedlayeredporousmorphologyappears,whichisduetotheintroductionofNHCNsthathinderthestackingofNGlayers.ItindicatesthatHCNscanactasnanoscale spacers between graphene layers27.Fig.2dshowstheTEMimageofHCNs.Asshowninthefigure,thetreatedsphericalcarbonblackshowsahollowstructur
41、e,withashelllayerthicknessofabout20nmandacentralcavityofabout50nm.Owingtotheinhomogeneityofthecrystallizationofsphericalcarbonblack,the reaction activity of graphite do-mainsintheprimaryparticlesisdifferentfromthatofamorphousdomains.Theamorphousdomainsintheprimaryparticleshavehigherreactionactivitya
42、ndarepreferentially oxidized by concentrated nitric acid,resultingintheformationofthehollowstructure34.TheTEMimagesofPd/NHCNareshowninFig.2eand2i,whichrevealsthatthesphericalcarbonblackappearstohaveanobvioushollowstructureafterox-idation,thus proving the successful synthesis ofHCNs34.Inaddition,PdNP
43、scanbeuniformlysup-portedonHCNs,butasmallamountofaggregatesarestillseen.Pd/NG(Fig.2f,j)showsthelamellarstruc-tureofGO,thePdNPsisslightlylessagglomeratedcomparedwiththatontheHCNs,andthesizeofPdNPsis smaller.As seen in the TEM images ofPd/NHCNNG-1:1(Fig.2g,k),theHCNsaredis-tributedinthelamellargraphen
44、e,indicatingthattheHCNsaresuccessfullyinsertedintothelamellarstruc-tureofgraphene,anditisseenthatthedistributionofPdNPsinPd/NHCNNG-1:1ismoreuniformandthe agglomeration is further reduced.The averageparticle sizes of the measured Pd/NHCN,Pd/NG,Pd/NHCNNG-1:1are6.19,5.89and3.34nm,re-spectively.IntheHRT
45、EMimageofPd/NHCNNG-1:1(Fig.2h),theclearlatticestripeof0.23nm,cor-responding to the(111)lattice plane of the face-centered cubic Pd lattice,further demonstrates thesuccessfulloadingofPdNPs.Inaddition,EDSdatawereprovidedtodeterm-ine the elemental compositions of Pd/NHCNNGcatalystswithdifferentproporti
46、onsandtheresultsareshowninFig.2l-n.EDSdatashowsthatthePdload-GraphiteOxidationExfoliationGraphene oxideHNO3NaBH4PdCl2Urea150 C,20 h160 CSpherical carbonNitrogen doped hollow carbonCarbonPalladium nanoparticlesNitrogenHollow carbon nanospheresPd/NHCNNGFig.1SchematicillustrationofthesynthesisofPd/NHCN
47、NG324新型炭材料(中英文)第39卷inginallsamplesisaround20%(massfration),whichissimilartothetheoreticalvalue,andtheNcontentincreaseswiththeincreaseofGOintherawmaterial,whichindicatesthatNatomsareselectivelydopedonGO,enabling the high deposition efficiency on thesupport35.While excess N doping may reduce thegraphi
48、tizationdegreeoftheNHCNNGsupport,thusaffectingelectronicconductivity36.The crystal structures of Pd/NHCN,Pd/NG,Pd/NHCNNG-2:1,Pd/NHCNNG-1:1 and Pd/NHCNNG-1:2wereanalyzedbyXRD(Fig.3a).ItcanbeobservedthatthepeakofGOat10.5isthe(002)characteristicdiffractionpeakoflayeredGO.InPd/NGtheGOcharacteristicpeakd
49、isappearsandtheC(002)broadpeakat25appears,indicatingthatGOisreducedtographene,resultinginthecharacteristicpeak of graphitic carbon material37.The Pd(111),(200),(220)and(311)characteristicpeaksappearinPd/NHCN,Pd/NG,Pd/NHCNNG-2:1,Pd/NHCNNG-1:1andPd/NHCNNG-1:2,indicatingthatPdisintheformofaface-centere
50、dcubicstructure.Accord-ingtoSchellersformula,theparticlesizeofPdinthePd/NHCNNG-1:1catalystis4.05nm,whichisthesmallest among several samples,followed byPd/NHCNNG-1:2,Pd/NHCNNG-2:1,Pd/NG,and Pd/NHCN,whose particle sizes are 4.58,5.96,6.12and6.46nm,respectively.Fig.3bdepictstheRa-manspectraofGOandPd/NH