6万吨重型非标化工装备制造项目可行性研究报告.doc

tall and played basketball as a young man. But he is also big in a different way he fights hard to protect Chinas past. His real name is Feng Jicai and he has written many novels about life in China. Several years ago, however, he put down his pen for a while and began to protect the cltural relics in Tianjin, where he lives. Once someon asked him why he no longer wrote. He replied that at the moment he felt protecting cultural relics was more important. Feng loves his hometown. He believes that old things must be given a plave next to new thins, or people will soon forget ther great past. He does not make speeches to get others to help him in his projects. Instead he goes out and does what he can himeself. If others follow him, so much the better. One of his biggest projects was to protect the oldest street in Tianjin. Along that street some shops had done business for seven hundred years. Althought the city government rebuilt this street, they did save its oldest building. Another project was more successful: he persuaded the city government to buy some land in the centre of the city so it could not be sold for businesses. This area is very improtant for the history of Tianjin. It was here that the city was first built during the Song Dynasty. Later many treasures were found here.To Feng, digging down in to the earth is like reading page after page of a book. Each dynasty found in the earth is like an interesting story. Not long ago he and other writers and artists took photos of the old parts of Tianjin. The photos were put into a book which was very popular. The money from the book helps his prjects. Once, and old man asked Feng to sign a book for him, saying he would give it to his grandson who was not yet born. Feng was glad to do it - he knows that he past is not only for us to enjoy but also for the children of the future.Unit 2An interviewPausanias, who was a Greek writer about 2000 year ago, has come on a magical journey on March 18th ,2007 to find out about the present-day Olympic Games. He is now interviewing Li Yan, a volunteer for the 2008 Olympics Games.P: My name is Pausanias. I lived in what you call “ Ancient Greece” and I used to write about the Olympic Games a long time ago. Ive come to your time to find out about the present-day Olympic Games because I know that in 2004 they were held in my homeland. May I ask you some questions about themodern Olympics?L: Good heavens! Have reallycome from so long ago? But of course you can ask any questions you like. What would you like to know?P: How often do you hold your Games?L: Every four years. There are two main sets of Gamesthe Winter and the Summer Olympics, and both are held every four years on a regular basis. The Winter Olympics are usually held two years before the Summer Games. Only athletes who have reached the agreed standard for their event will be admitted as competitors. They may come from anywhere in the world.P: Winter Games? How can the runners enjoy competing in winter? And what about the horses?L: Oh no! There are no running races or horse riding events. Instead there are competitions like skiing and ice skating which need snow and ice. Thats why theyre called the Winter Olympics. Its in the Summer Olympics that you have the running races, together with swimming, sailing and all the team sports.P: I see. Earlier you said that athletes are invited from all over the world. Do you mean the Greek world? Our Greek cities used to compete against each other just for the honour of winning. No other countries could join in, nor could slaves or women!L: Nowadays any country can take part if their athletes are good enough. There are over 250 sports and each one has its own standard. Women are not only allowed, but play a very important role in gymnastics, athletics, team sports and P: Please wait a minute! All those events, all those countries and even women taking part! Where are all the athletes housed?L: For each Olympics, a special village is built for them to live in, a main reception building, several stadiums for competitions, and a gymnasium as well.P: Thats sounds very expansive. Does anyone want to host the Olympic Games?L: As a matter of fact,every country wants the opportunity. Its a great responsibility but also a great honour to be chosen. Theres as much competitions among countries to host the Olympics as to win Olympic medals. The 2008 Olympics will be held in Beijing.P: Oh yes! You must be very proud. L: Certainly. And after that the 2012 Olympics will be held in London. They have already started planning for it. A new village for the athletes and all the stadiums will be built to the east of London. New medals will be designed of course and P: Did you say medals? So even the olive wreath has been replaced! Oh dear! Do you compete for prize money too?L: No, we dont. Its still all about being able to run faster, jumper higher and throw further. Thats the motto of the Olympics, you know“ Swifter, Higher and Stronger.”P: Well, thats a good news. How interesting! Thank you so much for your time.The story of AtlantaAtlanta was a Greek princess. She was very beautiful and could run faster than any man in Greece. But she was not allowed to run and win glory for herself in the Olympic Games. She was so angry that she said to her farther that she would not marry anyone who could not run faster than her. Her father said that she must marry, so Atlanta made a bargain with him. She said to him, “ These are my rules. When a man says he wants to marry me, I will run against him. If he cannot run as fast as me, he will be killed. No one will be pardoned.”Many kings and princes wanted to marry Atlanta, but when they heard of her rules they knew it was hopeless. So many of them sadly went home, but others stayed to run the race. There was a man called Hippomenes who was amazed when he heard of Atlantas rules, “ Why are these men so foolish?” hethought. “ Why will they let themselves be killed because they cannot run as fast as this princess?” However, when he saw Atlanta come out of her house to run, Hippomenes changed his mind. “ I will marry Atlantaor die !“ he said.The race started and although the man ran very fast, Atlanta ran faster. As Hippomenes watched he thought, “ How can I run as fast as Atlanta?” He went to ask the Greek Goddess of Love for help. She promised to help him and gave him three golden apples. She said, “ Throw an apple in front of Atlanta when she is running past. When she stops to pick it up, you will be able to run past her and win.” Hippomenes took the apples and went to the King. He said, “ I want to marry Atlanta.” The King was sad to see another man die, but Hippomenes said, “ I will marry her or die!” So the race began.Three inspiring stories about the Olympic Games1. The kind NorwegianThere is a cross-country skiing race which is part of the Winter Olympics. In 2006 a Canadian skier, Sara Renner, was taking part in the cross-country final when her left pole broke. This was a serious problem as she needed the pole to help her travel quickly through the deep snow. Immediately Bjornar Hakensmoen , the coach of the Norwegian team, gave her another pole. So Renner was able to get a silver medal. Hakensmoen said that he had only behaved as any good sportsman should, but Sara said that Hakensmoen had shown everybody the true meaning of sport.2. The Special Olympic athleteFor athlete Eric Williams gold medals are nice, but good sportsmanship is more important. Eric has a low mental ability but this does not stop him from taking apart in the Olympics. In 2005 Eric competed in running races and the long jump. He said, “ Ive been competing in the Special Olympics ever since6万吨重型非标化工装备制造项目第一章 总论第一节 项目概况一、项目由来装备制造业是为国民经济发展和国防建设提供技术装备的基础性产业。大力振兴装备制造业，是党的十六大提出的一项重要任务，是树立和落实科学发展观，走新型工业化道路，实现国民经济可持续发展的战略举措。2008年下半年以来，世界经济金融危机日趋严峻。面对当前装备制造业市场需求不振、竞争更加激烈的形势下，国务院于2009年2月出台了装备制造业调整和振兴规划（2009-2010年）（以下简称规划），作为装备制造业综合性应对措施的行动方案。规划指出：加快振兴装备制造业必须依托国家重点建设工程，大规模开展重大技术装备自主化工作；通过加大技术改造投入，增强企业自主创新能力，大幅度提高基础配套件和基础工艺水平。重型化工装备作为制造业的主要支柱之一，将随我国石油化工、煤化工和化肥行业的发展而发展。根据有关行业规划：石化行业将大力发展80万-100万吨规模的乙烯项目，“十一五”期间将有560亿元左右的大型乙烯设备市场需求；煤化工行业，我国在建煤化工项目总投资已达800多亿元，其中50%将投入到装备上。如此大规模的投资和化工装备的需求，对化工装备制造行业无疑是难得的机遇，新上项目和现有化工装备升级换代均需要大量装备。项目投资控股方张家港市化工机械有限公司是一家多年从事各类大型非标化工装备生产的专业制造商，在行业中具有一定的知名度和较高的信誉，企业在技术、人才及生产经验等方面具有较好的优势。公司将充分依托技术和人才的优势，根据产品发展趋势及市场需求，通过加大资金的投入，完备技术装备、新建生产厂房等措施以进一步提升公司在重型化工装备方面的整体实力和制造能力。本项目的实施将有利于提升国内化工装备行业水平，促进我国大型非标化工设备制造国产化，替代进口；同时，也能为企业带来新的利润增长点。二、项目基本情况1、建设地点及用地面积本项目建设地点位于*市*制造业集聚区，项目总用地面积约292.3亩。2、建设规模及产品方案本项目以重型非标化工装备中重型压力容器作为代表性产品进行分析，产品以中高压及以上压力容器为主，建设规模为年产6万吨重型化工压力容器，其中：1000吨级以上化工压力容器（单件1000吨以上）1万吨/年、500吨级以上化工容器（500吨单件1000吨）2万吨/年、200吨级以上化工容器（200吨单件500吨）3万吨/年。预计项目建设期为2年。3、建设期及项目定员根据建设内容，本项目建设期为2年，项目定员1200人。4、能耗种类及消耗量项目主要能耗种类有电力、新鲜水、天然气、压缩空气及氧气、乙炔、二氧化碳和氩气。预计正常生产年耗电1775.4万kWh、新鲜水85500吨、天然气1264370Nm3、氧气397100Nm3、乙炔80892Nm3、二氧化碳38330Nm3、氩气178380Nm3。5、投资估算及主要财务指标本项目总投资116008.9 万元，其中建设投资81043.5 万元，建设期利息7587.5 万元，流动资金27377.9 万元。项目正常年可实现营业收入为184000.0 万元（不含增值税），年利润总额为35629.1 万元，净利润为26721.9 万元，项目投资财务内部收益率为21.9 %（所得税后），投资回收期为6.3 年（所得税后，含建设期2年），建设投资借款偿还期为5.6 年（含建设期2年）。三、主要建设内容1、设备购置本项目拟购置100t-600t行车、大型四辊卷板机、大型立式车床、大型热处理炉、高性能双丝埋弧焊机、氩弧焊机、变位机及滚轮架、无损探伤设备等生产检测设备781台（套），新增的设备及关键技术具有先进性，能代表当前化工装备制造的先进水平。2、建筑工程本项目总建筑面积87996平方米，其中新建联合车间厂房70914平方米，办公及辅助楼11088平方米，其他用房5594平方米。项目建筑工程情况详见第七章表7-2。3、总图工程按照厂区地形及生产工艺需要，本项目建设工程用地面积194865m2，共新建各类建筑物11座，各建构筑物占地面积85224 m2，建筑面积87996m2，总图主要指标：建筑系数72.5%、容积率0.82、绿化率12.6%。4、公用配套工程厂区配套建设35kV变配电站1座，购置S11-8000kVA变压器1台及相应高低压配电装置；新建给排水系统，污水处理系统，水消防系统及消防器材、泵房、供气站。5、环保、安全卫生项目根据环保及安全卫生要求，配套建设污水处理站1座及泵房，热加工区域配置轴流风机，车间设置抽排风机及换气装置、职工休息室及劳保用品等。第二节 建设单位与投资方概况本建设项目单位为*制造有限公司，项目投资控股及具体承办方为*有限公司。一、张家港锦隆大型设备制造有限公司概况为更好实施6万吨重型非标化工装备制造项目的建设，2008年9月，*公司在进行上市准备工作启动之际，为理清业务范围，公司决定成立全资子公司“*大型设备制造有限公司”（以下简称“锦隆公司”），作为“6万吨重型非标化工装备制造项目”建设的法人，进行独立运作，以便更好地规范项目运作。*8大型设备制造有限公司初期注册资本为8058万元，该项目开工建设后，将逐步增加注册资本以满足项目建设要求。公司经营范围：冶金、石油、化工、核能、电力、矿山、船舶等化工设备、炼油设备、压力容器设备制造、销售、安装（涉及行政许可项目的，取得许可后方可经营），锻造、热处理、机械加工、装配、维修，自营和代理各类商品及技术的进出口业务。二、投资控股方简介1、基本概况项目投资控股方为*机械有限公司（以下简称“张化机公司”或“公司”），该公司主要从事石油、化工、煤化工、冶金、造纸、氧化铝等领域压力容器、非标设备的设计、制造的国内知名专业厂家，主要产品是各种材质及规格的换热器、分离器、反应釜、储罐、塔器、低温装备、过滤器、蒸发器等，范围涵盖了石油、化工、有色金属、食品、医药等许多领域。2、技术水平及人才公司以“科技创新促进企业发展，装备先进开拓市场空间，品质卓越赢得用户信赖”为发展战略，一直注重技术进步、装备更新和引进技术人员。公司下设有化工机械研究所、焊接试验室和企业培训中心，拥有丰富的09MnNiDR、Cr-Mo钢、SA387Cl11/22，SAF2205/2507双相不锈钢、Monnel合金、Incoioy800HT合金、Inconel合金和钛、钽、镍、锆等贵金属以及上述材料之间复合钢板的焊接理论和实践经验。公司现有职工1050余人，其中有高级工程师15名，工程技术人员172名，压力容器持证焊工229名。3、技术装备水平公司现占地200余亩，已建有八座大容器生产车间，设备齐全，加工机械精良，拥有4m立式车床、CDN11XNC-165/2553500冷卷165mm热卷255mm的卷板机、4500吨油压机、200吨起吊行车、自动数控切割机、进口林肯牌带极堆焊机、25吨焊接变位器、管板自动焊机、等离子拼板机、龙门数控多头深孔钻、自动脉冲带横向摆动氩弧焊机等加工设备；配备了钴60等大功率放射源探伤机及加速器；完备的理化分析仪器等检测设备；装备了5.2m5.7m20m的电加热热处理炉。这些设备的配置大大提升了公司的制造水平和加工能力。2007年为大唐国际生产制造的五通道多溢流丙烯分离关键核心装置C3分离塔，该塔直径8米，高度106米，净重1760吨，被称之为“亚洲第一塔”。4、资质、贯标及荣誉目前公司具有三类压力容器设计和A1级高压容器的制造资格，具有ISO9001：2000质量体系认证证书和美国机械工程师协会的ASME“U”授权证书和钢印，建有全面的质量保证体系。公司是获得国家铜牌的五百家最大机械工业企业之一，是中石化物资资源市场成员单位，是中石油一级供应网络成员，银行信誉等级“AAA”，是江苏省“重合同守信用”铜牌企业。张化机公司为中国铝业股份有限公司提供的超大型管式降膜蒸发器，获得了中国铝业公司颁发的科学技术成果鉴定证书（中色协科鉴字2002第30号），证书鉴定意见第七条中，专家的评价是“该蒸发器流程及设备在碳分母液深度蒸发工艺过程中具有独创性，达到了国际先进水平，指标国际领先。”目前优势的技术及上乘的品质已成为公司服务好广大客户的有力保证。5、发展规划目前公司生产任务十分饱满，在手订单已达14亿多元，交货期已排到2011年。针对市场发展、企业现状，在稳定发展现有主营业务的同时，抓住市场机遇，将业务向配套产品链延伸、拓展，进一步将企业做大做强。与此同时，公司正计划进行股份制改革，拟重点引进张家港市金茂投资公司（国有公司）等战略投资者入股，预计引入资金在2-3亿元，2009年4月23日，由新股东国信弘盛投资有限公司认购总价为4620万元，其中420万元作为公司注册资本，溢价部分4200万元作为公司资本公积，资金已到位。6、资产及生产经营情况公司近年主要生产经营水平详见表1-1，企业资产情况详见表1-2。表1-1 近年企业主要经营成果一览表序号指标名称单位2007年2008年备注1主营业务收入万元59118880162利润总额万元5319116913净利润万元42069679近年来企业资产负债情况表表1-2 单位：万元序号资债项目2007年2008年备注1资产总计80396.62133883.931.1流动资产64753.81108800.211.1.1其中存货23710.4545882.751.2长期投资1.3固定资产13559.5921828.491.4无形及递延资产757.031633.972负债合计72631.98116440.732.1流动负债72631.98116440.732.2长期负债3所有者权益7764.6417443.194资债指标4.1流动比率89.2%93.44%4.2速动比率56.5%54.03%4.3资产负债率90%87%第三节 可行性研究报告编制说明一、编制依据1、国家发改委和建设部发改投资20061325号文发布的关于建设项目经济评价工作的若干规定、建设项目经济评价方法和建设项目经济评价参数；2、国家发展与改革委员会办公厅计办投资200215号文发布的投资项目可行性研究指南（试用版）；3、国家发展改革委和建设部发布的建设项目经济评价方法与参数（第三版）；4、*公司与*中心签订的可行性研究报告编制委托合同。二、报告编制过程受项目单位委托，*中心承担了*公司“6万吨重型非标化工装备制造项目”的可行性研究报告编制工作，并就该项工作组织相关人员成立了项目组。项目组按照国家有关编制规范和相关要求，与项目单位进行了充分交流，开展了项目基础资料的调查工作；通过对项目建设目标和建设条件的了解，基础资料的收集与分析整理，进一步分析研究了项目建设的必要性、相关产业政策、项目产品市场、项目建设方案与节能环保措施、项目投资方案与项目财务效益等问题，并就有关问题与项目单位进行了广泛的接触；在此基础上，结合有关方面的意见，编制了本可行性研究报告。三、主要工作内容1、项目建设背景和必要性分析根据国家产业政策、行业发展规划、市场需求并结合企业发展战略阐述本项目建设的背景及必要性。2、市场分析根据我国煤化工、石化及化肥行业的建设需要，分析和论证以上行业的国内外市场需求，并确定本项目的目标市场、价格定位以及市场风险等。3、项目建设方案根据市场分析，结合公司技术和经济实力，确定项目的建设规模和产品方案。分析选择项目的技术工艺并配置生产设备，分析原材料消耗情况。4、项目工程方案对项目建设条件进行分析，包括厂址选择、总图工程、土建工程、公用工程、环保工程及安全卫生、消防工程等，提出项目工程建设方案。5、节能分析针对项目特点，分析能源消耗情况、计算能源消耗量，并提出节能措施。6、投资估算和财务分析根据工程量及投资估算指标，对拟建工程内容的投资进行初步估算，编制项目投资估算表，并提出资金筹措方案。通过编制项目的利润与利润分配表、项目投资现金流量表等，分析项目的效益情况。第四节 研究结论一、主要研究结论1、背景及必要性大型压力容器或特种材质压力容器是现代化工装置的核心设备，具有材料工艺复杂、技术含量高、制造难度大的特征，其制造水平的高低是衡量一个国家大型化工装置的标志，体现了重型装备制造的水准。目前，我国石化工业规模排在世界前列，若石化装备长期不能国产化，必然阻碍石化工业的发展，不利于国家经济安全。同时，化工机械行业为适应石油和化工等行业需求的新变化，已呈现出由量的扩张向质的提升战略转变的发展趋势。本项目结合国家在煤化工、石化及化肥等行业的相关政策以及企业发展战略，阐述本项目建设的背景及必要性。本项目属于国家、江苏省相关产业结构指导目录及苏州市产业发展导向目录鼓励类项目，符合国家和省装备制造业调整和振兴规划；项目的建设既是满足我国重型化工装备市场需要，也是企业自身发展的需要；项目建设具备一定的技术优势，对我国大型化工压力容器制造技术水平的提高具有较大示范作用，项目的建设具有较好的经济效益和社会效益。2、市场前景化工行业是国民经济中基础性行业，随着化工技术水平的提高，各类化工装置大型化、高技术参数化是今后化工装备行业的发展趋势。我国石化、煤化工和化肥等行业的发展为化工机械特别是重型非标类化工装置带来广阔的市场前景。本项目主要生产200吨及以上重型化工容器。达产后形成6万吨重型非标压力容器生产能力，年产值约18.4亿元，产品主要面向国内外两个市场，其中国内市场销售80，国外市场占20。而今后10年内国内大型化工压力容器每年市场需求量200-300亿元，预计本项目产品在国内市场占有率约为7。3、工艺技术及设备本项目生产工艺主要包括板材的切割下料、刨边、弯曲卷制、冲压、焊接、检测、试验、退火热处理，型钢的切割、机加工、焊装，封头、法兰件焊接，部件的组装、部装、涂装，压力容器的部装、总装、检测及试验、产品包装、货运等。其中板材的卷板弯曲、焊接、探伤检验、退火处理是其最重要的关键生产工艺。根据工艺要求配置完善的工艺装备，本项目共新增各类生产设备781台（套），其中大型卷板机、大型立车、埋弧焊机、射线探伤机、大型热处理炉、600吨起重行车等为本项目关键、大型设备，其生产能力完全能满足本项目重型压力容器产品的生产要求。4、项目用地与土建工程本项目用地面积292.3亩。新建建筑物11座，建筑总面积87996m2。其中联合车间70914m2、机修车间720m2、探伤室（4座）2226m2、热处理间660m2、喷砂室660m2、油化库房360m2、动力站房360m2、配电房648m2、污水处理站360m2；新建地下消防泵（构筑物）1处，面积60m2。土建工程能满足项目生产需要。5、公用配套工程为满足生产要求，新建35kV变配电站1座，配置8000kVA变压器1台及相应高低压配电装置；新建氧气、乙炔动力站，给排水系统，污水处理系统，水消防系统及消防器材；配套建设了油化库。6、环保、安全卫生厂区根据环保要求实行雨污分流管网系统，配套建设污水处理站1座及泵房，热加工区域配置轴流风机，车间设置抽排风机及换气装置、职工休息室及劳保用品等。环保及安全卫生措施基本能满足设计规范要求。7、燃料动力及消耗生产中使用的燃料动力主要有电力、自来水、天然气、压缩空气及氧气、乙炔和二氧化碳、氩气等。项目达产年耗电1775.4万kWh、天然气1264370Nm3、水85500t、氧气397100Nm3、乙炔80892Nm3、二氧化碳38330Nm3、氩气178380Nm3，年综合能耗8212.5tce/a（等价值），单位产量综合能耗136.9kgce/t（等价值），工业增加值能耗80.1kgce/万元（当量值）。8、投资估算和资金筹措根据国家发展和改革委员会发改投资2006 1325号“关于印发建设项目经济评价方法与参数的通知”规定，建设项目评价中的总投资包括建设投资、建设期利息和流动资金；本项目总投资116008.9 万元，其中建设投资81043.5 万元，建设期利息7587.5 万元，流动资金27377.9 万元。项目总投资中，项目资本金21844.3 万元，项目债务资金94164.5 万元（长期借款75000.0 万元，流动资金借款19164.5 万元）。9、财务评价本项目正常年可实现营业收入为184000.0 万元（不含税），年利润总额为35629.1 万元，项