1、S401 Rear Frame DFMCAD version number:95_23335_A01.Product informationREVDateUpdateoraddedslidersRemark:Segment:/Thickness:2MM Project name:S401 PM/PE/Part name:Rear Frame DFM by:XIAO Part No:95_23335_A01 Checked by:qing 3D Rev95_23335_A01_-_FRAME_REAR_CA_S401_3DORG_1_1_0_0225产品尺寸产品尺寸 Product size:3
2、11.06*935.6*62.4.Cavity and core ImpressionCavityCore.Tool information Resin material:PP LGF 40 Resin supplier:Ticona Celstran PP-LGF 40-2 Resin Grade TonnageN/A Runner Sys:Hot runner No.of Hot Tip3 point HRS Or Synventive Tool type:2 plate Gate type:针阀式转冷流道进胶针阀式转冷流道进胶3 point valve gates turn to edg
3、e gate Automatic:YES No.of Gate.(Each part)3 Part weight(g):666G Cavity steelS50C/1.2343 Forecast volume(shot)N/A Special tool:N/A Core steelS50C/1.2343 No.of Cavity:1 Cosmetic part(Y/N):N Slider steelS50C/1.2343 Family with:S401 Cosmetic finishingN/A Lifter and small insert steel1.2344Needyourinput
4、andcorrectiontobelowinformation:Customer comment.(please give your approval and comments)OK or NGremarkApproval by:date.ShrinkageCustomer comment.(please give your approval and comments)OK or NGremarkApproval by:dateNotes:above shrinkage is estimated according to our understanding,pls correct it if
5、there is any risk of getting right dimensionShrinkagewithorientationXYZYX?.Gate layoutCustomer comment.(please give your approval and comments)OK or NGremarkApproval by:date三点位置针阀式热嘴转搭底进胶3 point valve gates turn to edge gate.Part LayoutTooltopNotes:thisisveryroughlayout,butitisaUsefulguidanceforourt
6、ooldesigner.Needtoshowpartlayouttoavoidcustomermisunderstoodourproposal.出模方向DemoldingdirectionBenchmark Location客户确认所有安装孔都是一个方向.Parting line Customer comment.(please give your approval and comments)OK or NGremarkApproval by:dateP/LINEP/LINENotes:please advice any concern on propose parting line.Core
7、PLCavity 蓝色为PL线BluelineisPLline.Customer comment.(please give your approval and comments)OK or NGremarkApproval by:dateP/LINEP/LINENotes:please advice any concern on propose parting line.CavityPLCore Parting line 蓝色为PL线BluelineisPLline.目前没有插穿角度,为简化分型面,此处做5以上插穿(左右两侧)Thispositiondonothaveshutoffangle.
8、ForTosimplifythepartingline,wesuggestmake5degreeshutoffshutoffangle.(Bothsidearethesame)确认是否能更改(客户不能理解此处具体意思);客户回复分型线有问题,都是放在最下面的,不会出现插穿面,乐新下来根据客户意见重新分析参考S301.Parting line Customer comment.(please give your approval and comments)OK or NGremarkApproval by:dateP/LINEP/LINENotes:please advice any conce
9、rn on propose parting line.此处建议做3度左右减胶拔模,模具上需插穿Wesuggestreduceplastictoincreasethedraftangleto3degree.Parting line Customer comment.(please give your approval and comments)OK or NGremarkApproval by:dateP/LINEP/LINENotes:please advice any concern on propose parting line.蓝色为PL线PLline.Customer comment.
10、(please give your approval and comments)OK or NGremarkApproval by:dateInsert lines of Cavity sideNotes:please advice any concern on propose parting line.P/LINEP/LINE前模镶件结构如示Cavitysidemaininsertslayout软硬模前模镶件分型一样软硬模前模镶件分型一样 Soft tool and Hard tool are the sameInsert1Insert2Insert3此区域要做成整块,要装配帘布,不能有分型
11、线.Customer comment.(please give your approval and comments)OK or NGremarkApproval by:dateInsert lines of Core sideP/LINEP/LINE后模镶件结构如示Cavitysidemaininsertslayout软硬模后模分软硬模后模分3件件Soft tool and Hard tool are the sameInsert1Insert2Insert3.Core Lifter&SliderCustomer comment.(please give your approval and
12、comments)OK or NGremarkApproval by:dateNotes:please advice any concern on witness line form by lifter.后模行位1和2(左右两侧)Coresideslider1,2andsliderinsertline(bothsidearethesame)倒扣问题,PPT说明不清楚,乐新重新更新.Core Lifter&SliderCustomer comment.(please give your approval and comments)OK or NGremarkApproval by:dateNot
13、es:please advice any concern on witness line form by lifter.后模行位3Coresideslider3positionandsliderinsertlines乐新重新更新PPT,需要客户确认的东西都要提出来是否需要客户确认,确认何种问题.Customer comment.(please give your approval and comments)OK or NGremarkApproval by:dateThickness Analysis(shrinkage/strength/sink mark)产品整体胶厚均匀Overallth
14、epartthicknesseven.Draft angle information Cavity CoresideCavityside前模此处位置倒扣,需修改Thesepositionhaveundercutneedtomodify产品周圈无出模斜度,建议减胶拔模出后模ThispositionaroundthePartsdonothavedemoldingdraftangle,needtomodify Part Issue one客户下来检查数据.Draft Analysis information-Core sideCavitysideCoreside后模所有未拔模面建议减胶拔模1以上At
15、theCoreside,allthesesurfaceneedreduceplasticmakedraftanglemorethenonedegree.Part Issue two客户确认更改.Cavity Lifter&SliderCustomer comment.(please give your approval and comments)OK or NGremarkApproval by:dateNotes:please advice any concern on witness line form by lifter.此处位置倒扣,为简化模具结构和生产稳定,建议修改。Undercut
16、positionneedtomodify建议修改成这种枕位可以成型的特征(左右两侧)Suggestmodifylikethis(botharethesame)Part Issue threePPT乐新更新得更详细,.0.65此处模具上做枕位封胶太薄,而且此处C角和R角会产生薄钢,建议取消,加宽枕位封胶位置2MM以上Thispositionisplastictoothin,thatwillleadtomoldsharpsteel.Wesuggestincreasethedistancemorethen2mm.Part Issue four帘布导向装置查看K4的数据,并反馈客户.产品此处所有类似特
17、征建议移动到0.5MM左右。避免后续生产披锋Suggestforthechainholdmoveto0.5mm.Toavoidflashinthemassproduction.Part Issue Five客户同意模具上调整,.产品此处位置倒扣,需像下侧特征开通Thesepositionhaveundercut,needmodifyasthispictures.Part Issue Six数据问题.Engraving Position layoutCustomer comment.(please give your approval and comments)OK or NGRemarkApp
18、roval by:date晒字位置,需以最终模具图位置为准根据2D图纸.Customer comment.(please give your approval and comments)OK or NGremarkApproval by:dateWeneedcosmeticspecificationtomakethisDetailedsurfacefinishing.Pleasehighlightit.Cavity cooling line layout.Customer comment.(please give your approval and comments)OK or NGremar
19、kApproval by:dateWeneedcosmeticspecificationtomakethisDetailedsurfacefinishing.Pleasehighlightit.Core side cooling line layout.Customer comment.(please give your approval and comments)OK or NGremarkApproval by:dateWeneedcosmeticspecificationtomakethisDetailedsurfacefinishing.Pleasehighlightit.蓝色为顶针,具体位置以最终模具图为准Needaccordingtothefinalmold3DEjector pin position layout螺丝孔周围不能有顶针.THANKS.