蒂芬巴赫电液控技术协议--范本.doc

xxxx矿务集团有限公司蒂芬巴赫控制系统有限公司关于ZFG15000/26/38D液压支架ASG型电液控制系统技术协议Technical Agreement of ASG E-H control Systems for Shields ZF15000/26/38D By and Between xxxx Coal Mines Group Co., Ltd. andTiefenbach Control Systems GmbHxxxx矿务集团有限公司（简称甲方）与德国蒂芬巴赫控制系统有限公司（简称乙方）就ZFG15000/26/38D液压支架电液控制系统达成如下技术协议。The technical agreements herein belows are made by and between xxxx Coal Mines Group Co., Ltd. (hereinafter called Party A) and Tiefenbach Control Systems GmbH (hereinafter called Party B) for shields ZFG15000/26/38D: 一、 支架控制方式Shield control mode1工作面支架 (145架) Face shields (145 Sets)每个支架控制器控制两个主阀组, 前阀组14功能和后阀组8功能，共22功能。One ASG controls two blocks, front block 14F and rear block 8F, total 22F. 前阀组14功能（145 组） front block 14F (145 Sets) Art. No. 211937Pos.Port功能FunctionEV1DN20拉架pulling shieldEV2DN20推溜pushing conveyorEV3DN20前立柱升Setting front legsEV4DN20后立柱升Setting rear legsEV5DN12前立柱降Lowering front legsEV6DN12后立柱降lowering rear legsEV7DN10护帮收Flipper retractEV8DN10护帮伸Flipper extendEV9DN10前梁收Front canopy retractEV10DN10前梁伸Front canopy extendEV11DN10伸缩梁收extension bar ram retractEV12DN10伸缩梁伸extension bar ram extendEV13DN10侧推收Side push retractEV14DN10侧推伸Side push extendPDN25主进液Main inlet portRDN32主回液Main return port后阀组8功能（145组） Rear block 8F (145 Sets) Art. No.209306Pos.Port功能FunctionEV15DN10掩梁立柱降Lower caving schieldEV16DN10掩梁立柱升Set caving schieldEV17DN10尾梁收Rear canopy retractEV18DN10尾梁伸Rear canopy extendEV19DN10插板收Jack board retractEV20DN10插板伸Jack board extendEV21DN10拉后溜收Rear conveyor retractEV22DN10拉后溜伸Rear conveyor extendPDN12主进液Main inlet portRDN12主回液Main return port二、 具体技术要求Detail technical requirements1控制器显示菜单语言为中文和英文，顺槽控制主机和地面主机显示菜单为中文。Display menu on controller is in both Chinese and English, gate control unit and surface computer display in Chinese.2制造满足10.5秒工作循环的主阀体。Tiefenbachs main control valves are made to meet the cycle time of 10.5 seconds.3支架配置电液控制系统，能够完成支架的各种动作功能。支架可实现成组程序自动控制，包括成组自动移架、成组自动推溜、成组自动伸收护帮、成组自动伸收伸缩梁。支架可实现邻架电控的手动、自动操作，实现本架电磁阀按钮的手动操作。顺槽主控计算机可实现远程控制工作面液压支架动作，即跟机自动化功能（跟机自动移架、跟机自动推溜、跟机自动喷雾功能）。可实现成组自动移架和推溜，又可本架手动按钮、左右（1-3）邻架电控按钮控制、自动循环操作。Shields are equipped with E-H control systems to be able to complete every action function of shields. Shield can realize group program automatic control including group automatic moving shields, group automatic pushing conveyor, group automatic extending and retracting extension bar. Shield can finish manual, automatic operation of E-H controls of adjacent shields and the manual operation on solenoid valve button of local shield. Gate main computer can realize remote control for face shield actions, viz., following-Shearer automatic function (following-Shearer automatic moving shields, following-Shearer automatic pushing conveyor, following-Shearer automatic spraying function). And automatic moving and pushing can be achieved, meanwhile, the manual pushing button in local shield and right and left (1-3) hand of adjacent shields controlled by E-H control button, and automatic cycling operation. 4配备红外线接收装置，可与工作面采煤机实现联合动作。同时具备接收采煤机数字信号实现联动功能。支架能满足与采煤机、刮板机进行自动割煤要求，在三角煤区域也能实现自动拉架。The infrared receiver device is equipped, to be able to complete the associated action with face Shearer. Meanwhile, it should be with the function of receiving signal data of Shearer to complete associatedly action. Shields meet the requirement of auto coal-cutting with Shearer and scraper conveyor, to complete the function of auto shield pulling in triangle mine area.5对立柱的工作压力、推移千斤顶的行程、煤机的位置、方向等进行监测和数据传输。能将数据传输至地面控制中心并显示。 To monitor and transfer data for the working pressure of leg, stroke of advancing ram, position and direction of Shearer and etc. To be able to transfer data to surface control center and display.6电液控制系统设有声音报警、急停、本架闭锁及故障自诊断显示功能，并能方便地进行人工手动操作。E-H control system is set with sound alarm, quick-stop, local shield lockout and self diagnose and display, also should be convenient for manual operation.7供电电压为 AC 127V 50Hz。The power supply voltage is AC 127V 50Hz/12V.8电控装置外壳防护等级不低于IP67。E-H equipment housings protection level should be not lower than IP67.9电控系统为非主-从机型，当工作面控制系统与顺槽控制中心断开后，仍能完成各种操作功能。没有顺槽计算机就无法实现自动功能。E control system is NOT Master-slaver type, when face control system disconnects to gate control center, it should aslo be able to complete any operating functions. No automatic function without Head gate computer10支架所有动作功能由电磁阀驱动。All functions of shield can be driven by solenoid valve.11主阀组为整体式，阀芯采用插装式。Main valve set is integral type, cartridge is adopted with plug-in type.12应具备与采煤机配合进行全自动化的双向、单向、部分截深割煤功能。It should have the cutting function of automatic double-way, single-way, part cutting depth assorting with Shearer.13通过电液控制系统能配合采煤机实现自动喷雾。It can assist Shearer to realize automatic spraying by E-H control system.14电液控制系统具备抗干扰能力，不允许有误动作。E-H control system has the ability of anti-disturbing, it is EMC compatible15电缆的插接可靠，有较好的抗砸、抗挤、抗拉能力，插接灵活。Plugging of calbe is reliable, and has better capability of anti-smashing, anti-crushing, anti-hauling with agile plugging. 16压力传感器的量程060Mpa。Pressure sensor measure range is 060Mpa.17在拉架过程中抬底座装置不得泄压，保证拉架顺利进行。The base-lift device is not allowed to release pressure during pulling, to ensure shield pulling running successfully.18通过控制器程序设置能够实现在降柱和拉架过程中的任何时段启动和结束抬底座动作。To complete starting and ending action of base-lifting during the leg lowering and shield pulling by setting controller program.19通过控制器程序设置能够实现护帮板与煤壁贴紧。To be able to bring the flipper to coal wall by setting controller program.20在需要时，采煤机通过后伸缩梁、护帮能够联动进行及时支护；拉架时伸缩梁能够自动收回。When it is needed, extending bar and flipper can associately act for prompt supporting after Shearer passes; the extension bar can be drawn back automatically during shield pulling.21. 电液控制系统应能同时对以下5路数据进行接收和地面上传： 1) 支架电液控制系统, 2) 采煤机，3) 刮板机，4) 泵站, 5) 组合开关。并能够在顺槽和地面监控中心实时远程自动监测、监控。 监测、监控信息包含每台设备的运行状态、电流、电压、时间、故障诊断、报警等功能。The E-H control system should be able to receive and transfer following 5 data sets from the face to surface at the same time: 1) shield control system, 2) share，3) conveyor，4) pump station, 5) switchgear。It should also have function of automatic monitoring at head gate computer and surface control center. Monitoring information includes running state, current, voltage, time, fault diagnosis and alarm functions.22所提供的产品要求具有煤矿安全规程所规定的各种保护及要求，产品具有中国国家煤矿安全标志证书和MA标识牌，电气产品应符合国家防爆标准GB3836-1-42000或其它被中国防爆检验部门认可的标准并具有相应的防爆证书。下井前提供MA证书。The provided products are required to have all protections and requirements stipulated in , the products have the certifications of Chinese National Coal Mine Safety Symbol and “MA” marks, the electric products should accord with National Exploding-proof GB3836-1-4-2000 or other authorized standard by Chinese Exploding-proof Inspection Bereau and with corresponding certifications of exploding-proof. MA certification shall be provided before products going underground.二、主控阀及主要电气元件具体要求Detail requirements of main control valve and main electric components1 主控阀14功能 Main control valves 14F生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach型式：14功能电液先导主控阀Model: 14F E-H main control valve规格：4DN20+2DN12+8DN10Specification: 4DN20+2DN12+8DN10电磁阀数量：7组三位四通电磁先导阀DN2Magnet valve QTY: 7 set of 4/3 solenoid valve DN2进口通径（mm）：25mmInlet diameter (mm): 25mm出口通径（mm）：32mmOutlet diameter (mm): 32mm2 主控阀8功能 Main control valves 8F生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach型式：8功能电液先导主控阀Model: 8F E-H main control valve规格：8DN10Specification: 8DN10电磁阀数量：4组三位四通电磁先导阀DN2Magnet valve QTY: 4 set of 4/3 solenoid valve DN2进口通径（mm）：12mmInlet diameter (mm): 12mm出口通径（mm）：12mmOutlet diameter (mm): 12mm3 支架控制器 Shield control unit生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach功能数量：控制功能 22Function QTY: controlling functions 22显示语言：中文和英文Display language: Chinese and English电源电压：12VPower voltage: 12V工作电流：250mAWorking current: 250mA 输出电流范围：最大1.5A/口Output current range: Maximum 1.5A/port防爆类型：本安型Mode of Exploding-proof: intrinsical safety防护等级：IP67Protecting level: IP67接口形式：架间8芯电缆插座，传感器4芯电缆插座， Connector mode: 8-cores cable plug socket for between-shield, 4-cores cable plug socket for sensor 电磁阀Hirschmann 接口Hirschmann connector for solenoid valve接口数量：电磁阀接口11个，传感器接口5个，电源接口1个Connector QTY: 11 ports for solenoid valves, 5 ports for sensors, 1 port for power supply4 压力传感器 Pressure sensor生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach Germany 型号： DANA 6024Model:DANA 6024工作电压：12V Working voltage: 12V量程：0-60MpaMeasure range: 0-60Mpa输出信号：0.5-4.5VOutput signal: 0.5-4.5V冲击压力：200MpaImpulsion pressure: 200Mpa防爆类型：本安型Mode of Exploding-proof: intrinsical safety5 位移传感器 Displacement sensor生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach Germany 型号： IKM263S167ZU0.5-4.5/Model:IKM263S167ZU0.5-4.5/工作电压：12V Working voltage: 12V量程：0-960mmStroke: 0-960mm 输出信号：0.5-4.5VOutput signal: 0.5-4.5V防爆类型：本安型Mode of Exploding-proof: intrinsical safety6 红外线发射器 Infrared transmitter生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach Germany 型号：IRSEAModel:IRSEA工作电压： 12VWorking voltage:12V输出信号：红外线Output signal:infrared frequency发射范围： 3架 30Emmitting range:3 shields30防爆类型：本安型Mode of Exploding-proof: intrinsical safety7 红外线接收器 Infrared receiver生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach Germany型号： IREAModel:IREA工作电压：12VWorking voltage: 12V输出信号：0.5-4.5VOutput signal: 0.5-4.5V接收范围：5m/30度Receiving range: 5m/30防爆类型：本安型Mode of Exploding-proof: intrinsical safety8 电源系统 Power supply system生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach Germany型号： dNTA 81Model:dNTA 81输入电压：127V ACInput voltage: 127V AC输出电压：12V DCOutput voltage: 12V DC输出电流：1.5A1路Output current: 1.5A1circuit 供电能力：4台支架Power supply capability: 4 sets of shields工作寿命：10年Working life: 10 years9 4_iGM顺槽主控装置 4_iGM Gate main control unit生产厂家：德国蒂芬巴赫Manufacturer: Tiefenbach Germany显示语言：中文和英文Display language: English and Chnese电源电压：12VPower sypply voltage: 12V工作电流：(2*1.0A)Working current: (2*1.0A)防爆类型：本安型Exploding-proof type: intrinsical safety防护等级：IP68Protecing level: IP6810 带防爆液晶显示屏电脑 Computer with flame proof LCD操作系统：Operation system: SUSE LINUX 9.3(or higher)微处理器： SUSE LINUX 9.3 (或者更高)CPU:Pentium M 1,8 GHz主存储器： Pentium M 1,8 GHzMain memory:512MB硬盘： 30GBHard disk:30 GB接口Connector：1*current loop (电流环) 1USB internal1RS232 ON COM2Ethernet卡：10/100 Base TEthernet card: 10/100 Base T接口可根据通信对方的标准协议更改配置，灵活适配。Configures of connector can be changed according to the standard protocols of other side of communication and flexible adapting.使用寿命： 10年Working life: 10 years三、ASG型电液控制系统供货范围Offering range of ASG E-H control systemZFG15000/26/38D支架ASG型电液控制系统清单E-H control System list for ZFG15000/26/38D（140架工作面支架）(140 sets of face shields)No 序号Name 名称 Specification 规格Qty数量122-function shield controller22功能支架控制装置1452Pressure sensor 压力传感器2903Displacement transducer （960mm） 位移传感器（行程960mm）1454Infrared Transmitter 红外线发射器25Infrared receiver红外线接收器1456Hose protected cable for sensors 传感器胶管保护电缆 7257Cable SKK28_3500 between shield 架间胶管保护电缆 1458Cable for solenoid valves电磁阀电缆Hirschmann型15959Cable for Power supplies 胶管保护电源电缆3910Power supplies 电源装置3911Headgate computer 4_iGM 4屏顺槽控制装置112Cable from Main control unit to ASG从顺槽控制装置到第一台ASG电缆151314Data transmission without cable数据传输装置(不包括传输电缆)115Software 软件116Main control block 14 F., 4xDN20, 2xDN12, 8xDN12, P-DN25,R-DIN32主控阀组 14功能, 4xDN20, 2xDN12, 8xDN10, P=DN25, R=DIN3214517Main control block 8F., 8xDN12, P=DN12, R=DIN12 主控阀组 8功能, 8xDN10, P=DN12, R=DIN1214518Caving key board放顶煤键盘145四、其它要求 other requirements1乙方红外线发射器到矿后，由甲方负责协调乙方和采煤机制造厂家关于“采煤机位置监测装置”中有关部件的配套、安装工作。After the arrival of infrared transmitters offered by Party B, Party A is responsible for assoring with Party B and Shearer Manufacturer about the issues of equipping the corresponding parts and installation of “Shearer Position Monitor Device”.2乙方供货的每组电液主控阀阀组应包括2XDN20的加长U形卡、1XDN12的加长U形卡和5XDN10的加长U形卡。Each set of E-H main control valves sets Party B provided should include 2XDN20 long U-staple, 1XDN12 long U-staple and 5XDN10 long U-staple.3乙方向甲方提供有关ASG电液控制系统元部件及主控阀配套设计尺寸。Party B should provide the equipping design sizes of components of correspongding ASG E-H congtrol system and main control valves to Party A.4乙方免费编制并向矿方和甲方提供中文ASG型电液控制系统的培训教材和技术文件（包括4份电子版和10份纸制资料），其中技术文件包含全系统的备件目录。Party B workouts in free of charge and provide the training documents and technique documents of ASG E-H control system in Chinese version (four copies of E-format files and 10 copies of paper-printed version) to Part B and the mine, and these documents shall include spare parts contents of whole set of system.5乙方在矿对矿方操作、技术和管理人员进行为期7天的免费技术培训。Party B should go to the mine and train the operating/technique/managing personnels of mine for 7 days in free of charge.6乙方负责支架样机及成批出厂的ASG电控系统的安装、调试指导工作。Party B is responsible for the installation and debuging direction of shield prototype and ASG E-H control system.7ASG型电液控制系统到矿进行地面组装、井下安装、试运转时，乙方派出优秀的、有实际工作经验的工程师到项目现场负责设备安装、调试的技术指导工作，直到试生产完成。 Party B should send the excellent and experienced engineer to project locale for the technique direction of installation and debugging till the manufacturing finished when ASG E-H control systems are put into the mine to mount on surface, install underground, and fulfil running test.8电控系统运行期间，乙方根据矿方需要提供技术支持，如需要技术交流及问题处理，乙方技术人员将在24小时之内赶到项目现场。During the running of E control systems, Party B should provide technical