品质报表模板.ppt

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,东莞宝达美塑胶制品有限公司,2013,年,QC,部报表,Mayborn Baby&Child,1,二、产品质量状况,1、2012年与2013年FQC验货返工率,月份,2012,年数量返工率,2012,年批次返工率,2013,年数量返工率,2013,年批次返工率,一月,0.00%,0.00%,0.03%,0.03%,二月,1.35%,0.33%,0.35%,0.07%,三月,0.21%,0.22%,0.85%,0.18%,四月,0.22%,0.41%,0.41%,0.24%,五月,0.22%,0.22%,0.07%,0.09%,六月,0.00%,0.00%,0.06%,0.06%,七月,0.36%,0.30%,0.61%,0.17%,八月,0.48%,0.41%,0.08%,0.06%,九月,0.05%,0.18%,0.25%,0.24%,十月,0.53%,0.29%,0.85%,0.14%,十一月,2.73%,0.26%,0.67%,0.15%,十二月,0.51%,0.15%,0.12%,0.03%,累计全年返工率,0.57%,0.24%,0.36%,0.12%,2,二、产品质量状况,1、2013年验货返工率,3,二、产品质量状况,1、,2013返工各部门返工比率表,2013,返工各部门返工比率表,返工部门,生产批数,返工批数,返工比率,注塑部,134,0,0.00%,组装部,14041,12,0.09%,奶樽车间,7865,6,0.08%,假奶咀车间,3985,11,0.28%,4,二、产品质量状况,1、各部门成品返工缺陷类型细表,缺陷类型,组装部批数,注塑部,奶樽车间,假奶咀车间,合计,卫生缺陷,1,2,3,外观不良,4,1,2,7,测试缺陷,1,1,与规格要求不一致,2,2,2,6,安全缺陷,1,1,功能缺陷,1,1,包装缺陷,4,1,4,9,客户资料错,1,1,5,二、产品质量状况,2、2012年与2013年FQC验货退货率对比图示,2012,年与,2013,年,FQC,验货退货率对比,代號,不良原因,2012,年,QA,退货次数,2012,年,QA,退货百分比,2013,年,QA,退货次数,2013,年,QA,退货百分比,E,卫生缺陷,11,25.58%,3,10.34%,B,包装缺陷,11,25.58%,9,31.03%,F,外观不良,7,16.28%,7,24.14%,D,安全缺陷,5,11.63%,1,3.45%,H,测试缺陷,3,6.98%,1,3.45%,C,与规格要求不一致,2,4.65%,6,20.69%,A,功能缺陷,2,4.65%,1,3.45%,G,来料问题,2,4.65%,0,0.00%,J,客户资料错,0,0.00%,1,3.45%,43,29,6,二、产品质量状况,2、2012年与2013年FQC验货退货率对比图示,7,二、产品质量状况,3、2013年QA验货退货清單(一),序號,日期,產品名稱,单號,型號,返工原因,缺陷类型,返工部门,1,130315,奶瓶子,08499J,08501J,08508J,08513J,00261J,422500/74,422520/71,422530,422560,422560,彩盒,顶,位置,图,案印刷,错误,，工程,签办签错,与规格要求不一致,奶瓶车间,2,130325,微波消毒器,08285M,522653,产品漏印,TT,标志,与规格要求不一致,组装车间,3,130325,匙子,00023J,493504/03,内托位置装错,与规格要求不一致,假奶咀车间,4,130410,奶瓶,00932J,422621/81,奶咀混用（,S,流量混用，,应,用,M,流量）,与规格要求不一致,假奶咀车间,5,130716,牙胶,02791M,533047,混用物料,与规格要求不一致,奶瓶车间,6,130913,奶瓶,04025J8,222006,混有其它标志,与规格要求不一致,组装车间,7,130205,假奶咀盒,08409J,0522674,污脏，胶丝,卫生缺陷,组装车间,8,131029,假奶咀,05975J,433200/64,毛,发、杂物、污脏,卫生缺陷,假奶咀车间,9,131114,假奶咀,04309M,533059,奶咀杂物,卫生缺陷,假奶咀车间,10,130305,杯,08217J,446004/10,顶盖弹起,外观不良,组装车间,8,二、产品质量状况,3、2013年QA验货退货清單(二),序號,日期,產品名稱,单號,型號,返工原因,缺陷类型,返工部门,11,130611,口水兜,02290LC,16-059,水口位破裂,外观不良,组装车间,12,130722,假奶咀盒,03262J,522674,奶咀盒披,锋,胶丝,外观不良,组装车间,13,130724,杯,03122J,446006/90,包,胶开,裂,(,用,错,返工,产,品,),外观不良,组装车间,14,130909,假奶咀,03960J,497614/75,挡风板披锋,外观不良,假奶咀车间,15,130923,杯,03947J,446046/91,杯盖与杯不对位,外观不良,奶瓶车间,16,130924,奶泵套装,04307J,423556/71,假奶咀盒破裂,外观不良,假奶咀车间,17,130110,假奶咀,07355J,433334/64,漏贴条形破贴纸,包装缺陷,假奶咀车间,18,130521,假奶咀,01722J,433226/30,条,形,码贴纸贴,倒,包装缺陷,假奶咀车间,19,130522,杯,01858BE-01,405424B,吸塑不牢,包装缺陷,组装车间,20,130702,匙,02744J,446602,吸塑不牢,包装缺陷,组装车间,9,二、产品质量状况,3、2013年QA验货退货清單(三),序號,日期,產品名稱,单號,型號,返工原因,缺陷类型,返工部门,21,130816,匙,13-03432J,446604,吸塑不牢，,包装缺陷,组装车间,22,131021,匙,04574LP,LPS02SX6,飞机孔掉下，跌箱测试失败，胶筒破,包装缺陷,组装车间,23,131111,假奶咀,04309M,533059,混用,纸,箱，,净,重編,错,包装缺陷,假奶咀车间,24,131118,假奶咀,05771J,493406/02,咭纸顔色有偏差，吸塑不牢，,包装缺陷,假奶咀车间,25,131121,杯,04702M,546098,贴纸弹起,包装缺陷,奶瓶车间,26,131205,假奶咀,04289J,433360,测试JTP69/1拉力不达标，,安全缺陷,假奶咀车间,27,130417,奶瓶,00793M01,661106,客户签办签错，,客户资料错,奶瓶车间,28,130328,杯,00390J,444024,测试平放漏水（啜咀处）,功能缺陷,组装车间,29,131023,奶瓶,06580J,422560,粘掉油、缺油,测试缺陷,奶瓶车间,10,三、2013年品质异常情况,2013,年工程品质异常,共,29,单,结案,16,单,跟进中有,13,单,.,11,三、2013年品质异常情况,2013年工程品质异常清单(一）,序号,首次发生日期,产品名称,工模编号,问题描述,会议方案及结果,跟进结果,1,2012-2-8,奶樽吹气件（明）250ml,PMM0249-06,厚薄不均，合模线压伤，擦花，缩水,外发维修并抛光模具，申请维修伟力机,模具已外发维修并抛光OK，伟力机也已申请维修OK，目前生产统计未再出现厚薄不均，合模线压伤，擦花，缩水等情况。,已结案,2,2012-5-4,假奶咀,DEV654,假奶咀盖子与挡风板之间虚焊,车间将与工程一起检查所有超焊模并对存在缺陷的超焊模全部报废处理，车间每次使用前需对超焊模进行检查，另外，工程将申请对七台拉力机全部维修并校验一次。,所有超焊模已全部检查一次并已报废所有无法再使用的模具，工程已申请于2012年9月份将七台拉力机全部维修更换新的电子元件并校验OK。目前统计生产未再发现有虚焊情况发生,已结案,3,2012-7-11,硅胶超焊匙,DEV1067/1,超焊匙破裂,将生产工艺中之前的超焊改为用其他料TPE进行包胶结构。,已改为TPE进行包胶，内外测均已OK。目前生产统计未再出现包胶破裂的情况,已结案,4,2012-10-11,假奶咀,DEV1065/2+DEV1065/3+DEV1065/4,油墨掉落,目前初步的方案是再加多一道擦PP水的工序，也就是胶件擦两次PP水，以减少人员疏忽造成的不良影响,工程方面将寻找能自动擦拭PP水的设备，以彻底避免人员因素的影响。,工程未找到自动擦拭PP水的设备，现生产过程只擦一次PP水，跟进生产情况未出现有掉油的情况。,已结案,5,2012-10-11,奶粉格,JCL0068-07/08/09,测试顶盖打开力不达标,偏小,要求5-13N,更改包装方法，啤塑时顶盖不盖在漏斗上,奶粉格顶盖改为直接放于奶粉格内,工程在2013年8月1日正式通知进行更改试验，生产部生产了1个月，现在未再出现有拉力不达标的情况。,已结案,12,三、2013年品质异常情况,2013年工程品质异常清单(二）,序号,首次发生日期,产品名称,工模编号,问题描述,会议方案及结果,跟进结果,6,2013-3-20,五金匙(熔接),PMM0141/01,熔接后介子发白，缝隙大。,工程将重新测量这两套模具，如确定尺寸NG，将改模,工程已重新测量模具，并已更改模具尺寸，目前生产统计未再出现介子发白的情况。经会议决定结案。,已结案,7,2013-3-20,假奶咀,DEV674/1,超焊盖子破,工程部把挡风板改模,工程更改挡风板结构，跟进两个月未再出现有超焊盖子破的情况,已结案,8,2013-5-17,碟阀,DEV 1053/12,碟阀切口粘连,生产时生产部100%检查后在切口位加硅油，R&D与供应商源东确认改模,由于此套产品的所有模具全部转到另一家工厂生产了，所以此产品我们不再跟进。,已结案,9,2013-7-17,morgan 咭纸,N/A,吸塑不牢,要求供应商加强生产过程，物料，以及生产工序方面的控制。,安排领班以及QC在生产过程中检查卡纸与吸塑间的吸附状况。,生产过程中要求每单进行抽查吸塑状况每单进行抽查吸塑状况,另外卡纸已改成吸塑光面,吸塑更改结构在背面加上折边。,经以上方案改善后现生产过程稳定，所以结案,已结案,10,2013-7-23,饮管杯,DEV1066/5-3，1,顶盖自动弹开,顶盖的模具修改 工程已在扣位加胶，跟进二个月未出现顶盖自动弹开现象。,已结案,11,2013-8-1,锁夹,DEV1080/3,测试锁夹拉力不达标。要求90N 保持10秒锁夹不能拉脱，实际生产时左右方向不能达到要求,修改锁夹的模具,R&D改模后样办内部及英国测试OK，英国已批核生产,现生产过程测试OK。,已结案,13,三、2013年品质异常情况,2013年工程品质异常清单(二）,序号,首次发生日期,产品名称,工模编号,问题描述,会议方案及结果,跟进结果,12,2013-8-5,Medela 奶樽,PMM0191-5(5,6#)PMM0191-6(7,8#),吹塑时合模线经常出现变粗的情况。管胚5-8号模中的6号模重量偏轻，瓶口外径偏小，高度不达标,在瓶底部加胶来增加重量，修管胚模控制错位,工程已瓶底部加胶及修管胚模无上述问题发生。高度达不标，由于目前的设备的状况只能做到这样，我们也把此情况反映给了客人，现生产的产品客人也同意接受。,已结案,13,2013-8-5,顶盖,DEV1066/3-3,测试跌落破,工程部在顶盖顶部加胶，按BOM要求加10%KF261生产,工程部已在顶盖顶部加胶，跟进生产情况有出现跌落有裂纹的情况，但未产生利边尖点和小物体，结案,已结案,14,2013-8-29,口水兜,DEV675+DEV839,扣位破,生产时加模温机生产以避免夹纹的产生,生产部生产时加模温机生产的产品没有出现夹纹，试验了老化测试未出现有破裂的情况，放置到货柜1个月也未出现有破裂的情况。,已结案,15,2013-10-8,Explora 杯盖,DEV1066/3-2（1-4号模）,饮水孔内披锋,工程部修模,修模后生产过程中产品无孔内披锋现象。,已结案,16,2013-10-8,五金匙介子,PMM0141-04(新模),A尺寸偏小，要求1.60-1.80mm,实际测量为：1.45，1.48，1.44，1.46mm,由于尺寸偏小不影响装配，工程修改检规。,现工程修改检规后生产尺寸OK,介子组装时没有发白和缝隙。,已结案,14,三、2013年品质异常情况,2013年工程品质异常清单(三）,序号,首次发生日期,产品名称,工模编号,问题描述,会议方案及结果,跟进结果,1,2010-4-22,CTN奶樽,DEV1012-16/18,测试粘掉油,1.由于煤气气压不足易造成火焰强度不够，奶樽表面处理不好会出现掉油的情况，此情况需生产部负责人员注意检查。,2.火焰机使用较久老化，转盘转速不够快，而造成奶瓶表面火焰处理不均匀易造成掉油情况，要求生产部申请维修。,3.目前暂无彻底解决的方法，生产部门在生产时需注意监控，需不定时的用胶纸做粘油测试避免批量性不良品产生。,4.火焰机的转速未制定成标准，工程制定标准，修改火焰机WI,现重新试验顺和油墨，等待测试结果。,2,2012-3-16,超焊假奶咀,DEV576/1+DEV503/2+DEV504+DEV764,超焊后手挽太紧测试不合格，挡风板断裂,1.手挽紧要求超焊时盖子需与挡风板的孔位对准，奶咀头现已改为了方形,2.挡风板和盖子改料为PP/8493，测试PQP，现测试OK,PQP PASSED 待英国批核,3,2013-3-11,杯盖包胶,dev1066/3/2,DEV1066/3/8,杯盖包胶不牢,R&D试验了246001此款杯盖，加5%PP测试20PCS有两个不合格44N、48N，R&D确认看未加PP杯盖与加了PP的杯盖测试数据进行对比，看加了PP包胶后，包胶的力值增加了多少。,R&D把加5%PP 杯盖包胶此方案提交英国，看英国能否同意更改。,4,2013-6-13,双隔碗,DEV912/3,4,顶盖松，无法扣紧匙子；,跌落破,工程部试验的Lid+Kf261 20%,Lid cover+kf26110%和Lid+Kf261 20%,Lid cover+kf261 5%,试验OK，顶盖开合1000次后扣位未松。,R&D已送办给英国，待批核方案,15,三、2013年品质异常情况,2013年工程品质异常清单(四）,序号,首次发生日期,产品名称,工模编号,问题描述,会议方案及结果,跟进结果,5,2013-8-1,锁夹,DEV677/4,测试锁夹拉力不达标小于90N锁夹断和左右方向拉脱。,R&D已改模，目前生产英国同意用PBT料进行生产，在生产时需注意控制好参数，不能加水口料生产，品质部注意监控参数及测试。,R&D试验在PBT原料里加水口料和用全水口料啤出放置半个月后测试拉力。,R&D已用全水口PBT啤出样办，现正放置半个后测试，并需试印刷，测试是否有掉油。,6,2013-8-29,贴纸碟,DEV996/7(贴纸P/N:X390100000000000045 ),贴纸测试JTP109划十字格粘油掉油，60度热水浸泡后贴纸起泡。,贴纸来料质量不稳定，啤塑参数影响，啤塑时需严格控制参数,前一批OK,再观察一批没有问题可结案,7,2013-8-29,单波,M9408,冲击测试超焊线位置破,波仔结构设计问题，超焊的强度不够造成。,R&D已在模具上增加两条柱位，超焊后冲击测试不合格，现重新试验在柱子上和超焊线位置加MEK胶水试验超焊强度，仍然测试失败；,R&D重新试验在柱子上和超焊线位置加另一种胶水烷己酮超焊测试效果，,8,2013-9-5,假奶咀,DEV1065/9&10,挡风板和盖子测试蒸汽消毒油墨起泡，水煮后粘油失败。,改为顺和油墨试验看效果,等待测试结果,16,三、2013年品质异常情况,2013年工程品质异常清单(五）,序号,首次发生日期,产品名称,工模编号,问题描述,会议方案及结果,跟进结果,9,2013-9-27,杯,DEV1066/3，4，6，7,杯子与杯盖配合时扭出粉沬,工程试验了杯盖加LDPE 20%测试OK，R&D把原来有扭出粉沫的不良样品和加了20%LDPE改良的样品寄给英国，并连同客诉报告发给英国，建议英国更改杯盖的原料配方。,待R&D寄样办给英国确认,10,2013-10-8,杯盖,DEV1066/7-1,饮水孔内披锋,由于生产时不稳定，修好模具后啤塑几天后孔位又会产生批锋，而此套模具的结构无法更改，所以要求在注塑WI上增加此加工工序，注塑部生产此产品时在工作台上做隔离把已加工和未加工的产品分隔，防止漏加工现象。,生产过程中经常出现批锋情况,11,2013-10-25,假奶咀,DEV1065/43，44，45，+DEV1103/2奶咀,测试水煮1小时后JTP71耐久性测试7PCS有5PCS失败，奶咀从挡风板处断裂（循环15次，50次，114次，155次，223次）,R&D已在奶咀正式模加圆角，挡风板更改结构，,待英国批准,12,2013-11-29,手挽,DEV1065/45,手挽暂放两天315PCS中有120PCS手挽捏断，不良率38%,制程全检拉力测试时有2.5%手挽断，R&D安排试验加增韧剂确认效果，如可行再把此建议提交英国。,等待试验结果,13,2013-12-3,EXPLORA饮管杯,DEV1066/5-3，1,顶盖装配后打开困难抽10PCS中有8PCS,现生产时要求啤塑时把顶盖尺寸啤小看能后改善，,工程和R&D商讨能否更改顶盖用料配方添加TPE料，,由于现在只生产一套模具，R&D确认看是否先把另外一套模具更改结构试验。,等待确认方案,17,四、产品特性,1、2012-2013年产品特性状况对比,12,年,13,年,產品類別,测试数,失败数,失败率,测试数,失败数,失败率,成品假奶咀,100484,1176,1.17%,142780,1074,0.75%,奶樽,95257,712,0.75%,79604,713,0.90%,假奶咀散件,51941,311,0.60%,53131,394,0.74%,餐具,33040,4385,13.27%,19695,560,2.84%,饮具,33750,8751,25.93%,37914,10098,26.63%,18,四、产品特性,2、2013年产品特性状况,2013,年产品特性失败率,测试项目,测试数,失败数,失败率,跌落,149074,364,0.24%,漏水,123615,255,0.21%,粘油煮前,87571,309,0.35%,摩擦煮前,84985,725,0.85%,冲击,66239,10,0.02%,粘油煮后,54966,915,1.66%,摩擦煮后,54210,31,0.06%,奶盖拉力,49599,2002,4.04%,水位线,49399,231,0.47%,纵向拉力,44565,1036,2.32%,包胶,40424,4975,12.31%,水压,38908,0,0.00%,横向拉力,24525,28,0.11%,盖松紧,12210,20,0.16%,打开力,9810,4070,41.49%,浸泡,9675,139,1.44%,19,五、供应商来料状况,1.2013年主要供应商来料批次不良率（一）,Supplier,到货总批数,合格批数,不合格批数,批次不合格率,让步收货批数,加工挑选批数,退货批数,批退货率,MORGAN,7317,7145,172,2.35%,7,20,145,1.98%,meiluen,4673,4612,61,1.31%,0,21,40,0.86%,骏泰,2217,2004,213,9.61%,38,44,131,5.91%,Dafui,2096,1738,358,17.08%,40,110,208,9.92%,Junwei,1982,1838,144,7.27%,0,56,88,4.44%,LEE MAN,1884,1813,71,3.77%,1,14,56,2.97%,永隆,1102,1083,19,1.72%,5,3,11,1.00%,裕景外发,972,890,82,8.44%,4,20,58,5.97%,Hengsheng,569,568,1,0.18%,0,0,1,0.18%,Hopeful,508,495,13,2.56%,1,2,10,1.97%,SINO MILLIOM,395,330,65,16.46%,1,29,35,8.86%,启威,316,300,16,5.06%,0,1,15,4.75%,Baodali,283,283,0,0.00%,0,0,0,0.00%,20,五、供应商来料状况,1.2013年主要供应商来料批次不良率（一）,Supplier,到货总批数,合格批数,不合格批数,批次不合格率,让步收货批数,加工挑选批数,退货批数,批退货率,Yuandong,272,265,7,2.57%,0,1,6,2.21%,Yuhua,271,271,0,0.00%,0,0,0,0.00%,Fu Tai,205,136,69,33.66%,0,32,37,18.05%,Eucom（裕庆）,103,75,28,27.18%,1,10,17,16.50%,Maidamax,102,64,38,37.25%,0,36,2,1.96%,Sing Kee,90,90,0,0.00%,0,0,0,0.00%,华扬,63,62,1,1.59%,0,0,1,1.59%,新高准（,New Spning Label),62,62,0,0.00%,0,0,0,0.00%,展威(Po Wah),60,57,3,5.00%,0,0,3,5.00%,U,R,50,50,0,0.00%,0,0,0,0.00%,POLYBAG.com.hk ltd,50,48,2,4.00%,0,1,1,2.00%,ITEM(雅登）,43,43,0,0.00%,0,0,0,0.00%,Win Label,40,40,0,0.00%,0,0,0,0.00%,Wah Shing（华盛）,32,12,20,62.50%,1,15,4,12.50%,21,五、供应商来料状况,1.2013年主要供应商来料批次不良率（一）,Supplier,到货总批数,合格批数,不合格批数,批次不合格率,让步收货批数,加工挑选批数,退货批数,批退货率,Jing Yin(精研）,27,8,19,70.37%,0,8,11,40.74%,Wing Hing(禾皋）,25,5,20,80.00%,3,15,2,8.00%,LiGa(利嘉）,24,24,0,0.00%,0,0,0,0.00%,Yi Ching,23,23,0,0.00%,0,0,0,0.00%,New Generation,22,20,2,9.09%,0,1,1,4.55%,Fabeo(泛高）,22,22,0,0.00%,0,0,0,0.00%,Guan Jie,19,18,1,5.26%,0,0,1,5.26%,XinFeng,18,14,4,22.22%,0,3,1,5.56%,Win Fame,16,16,0,0.00%,0,0,0,0.00%,Elanteam,14,11,3,21.43%,0,3,0,0.00%,ALLIED MOLD,9,5,4,44.44%,0,3,1,11.11%,22,五、供应商来料状况,1.2013,年主要供应商来料批次不良率图示,23,五、供应商来料状况,1.2013年主要供应商来料数量不良率（一）,Supplier,到貨總數(PCS),合格總數(PCS),不合格總數(PCS),数量,不合格率,让步收货总数（PCS),加工挑选总数(PCS),退货总数(PCS),数量,退,货,率,MORGAN,46211851,45162846,1049005,2.27%,36160,112342,900503,1.95%,Hopeful,21797692,21378292,419400,1.92%,10500,4000,404900,1.86%,LEE MAN,13305593,12713338,592255,4.45%,600,145677,445978,3.35%,Hengsheng,9758231,9751231,7000,0.07%,0,0,7000,0.07%,骏泰,9400621,8194191,1206430,12.83%,258900,250837,696693,7.41%,Junwei,9282223,8429236,852987,9.19%,0,307950,545037,5.87%,Dafui,8572795,6692662,1880133,21.93%,120430,677775,1081928,12.62%,Yuandong,6855298,6720298,135000,1.97%,0,18000,117000,1.71%,Maidamax,6815000,5575000,1240000,18.20%,0,1190000,50000,0.73%,Yuhua,5873517,5873517,0,0.00%,0,0,0,0.00%,meiluen,5675990,5490059,185931,3.28%,0,56810,129121,2.27%,裕景外发,5525322,4986971,538351,9.74%,18720,151642,367989,6.66%,永隆,5500517,5250514,250003,4.55%,6330,25840,217833,3.96%,24,五、供应商来料状况,1.2013年主要供应商来料数量不良率（一）,Supplier,到貨總數(PCS),合格總數(PCS),不合格總數(PCS),数量,不合格率,让步收货总数（PCS),加工挑选总数(PCS),退货总数(PCS),数量,退,货,率,Win Label,4917000,4917000,0,0.00%,0,0,0,0.00%,U,R,4867000,4867000,0,0.00%,0,0,0,0.00%,ITEM(雅登）,2035377,2035377,0,0.00%,0,0,0,0.00%,Yi Ching,1774000,1774000,0,0.00%,0,0,0,0.00%,Win Fame,1190000,1190000,0,0.00%,0,0,0,0.00%,Fu Tai,943830,760550,183280,19.42%,0,73420,109860,11.64%,SINO MILLIOM,881770,758520,123250,13.98%,1000,48550,73700,8.36%,Baodali,774194,774194,0,0.00%,0,0,0,0.00%,ALLIED MOLD,770500,500000,270500,35.11%,0,170000,100500,13.04%,POLYBAG.com.hk ltd,628800,604000,24800,3.94%,0,10200,14600,2.32%,Eucom（裕庆）,616104,456466,159638,25.91%,3146,47960,108532,17.62%,展威(Po Wah),603600,594400,9200,1.52%,0,0,9200,1.52%,新高准（,New Spning Label),409700,409700,0,0.00%,0,0,0,0.00%,25,五、供应商来料状况,1.2013年主要供应商来料数量不良率（一）,Supplier,到貨總數(PCS),合格總數(PCS),不合格總數(PCS),数量,不合格率,让步收货总数（PCS),加工挑选总数(PCS),退货总数(PCS),数量,退,货,率,New Generation,402400,381200,21200,5.27%,0,9200,12000,2.98%,启威,371364,347784,23580,6.35%,0,1350,22230,5.99%,XinFeng,243900,202300,41600,17.06%,0,23600,18000,7.38%,Fabeo(泛高）,221900,221900,0,0.00%,0,0,0,0.00%,Sing Kee,219330,219330,0,0.00%,0,0,0,0.00%,华扬,217238,215238,2000,0.92%,0,0,2000,0.92%,Wing Hing(禾皋）,199370,33300,166070,83.30%,16400,125870,23800,11.94%,LiGa(利嘉）,143200,143200,0,0.00%,0,0,0,0.00%,Wah Shing（华盛）,81087,19259,61828,76.25%,2816,46724,12288,15.15%,Guan Jie,51921,35121,16800,32.36%,0,0,16800,32.36%,Jing Yin(精研）,34530,12000,22530,65.25%,0,14720,7810,22.62%,Elanteam,31100,22900,8200,26.37%,0,8200,0,0.00%,26,五、供应商来料状况,1.2013,年主要供应商来料数量不良率图示,27,五、供应商来料状况,1.2013,年主要供应商来料不合格处置,28,五、供应商来料状况,2.,20122013年主要供应商来料不良率对比（一）,供應商,2012,年数量不良率,2013,年数量不良率,供應商,2012,年批不良率,2013,年批不良率,Elanteam,77.06%,26.37%,Elanteam,75.00%,21.43%,Fu Tai,53.68%,19.42%,ALLIED MOLD,55.56%,44.44%,ALLIED MOLD,50.46%,35.11%,Fu Tai,50.00%,33.66%,SINO MILLIOM,42.05%,13.98%,SINO MILLIOM,41.05%,16.46%,裕景外发,22.86%,9.74%,裕景外发,20.18%,8.44%,启威,21.61%,6.35%,Maidamax,19.05%,37.25%,Maidamax,12.63%,18.20%,Dafui,9.91%,17.08%,Dafui,10.51%,21.93%,Yuandong,6.90%,2.57%,Yuandong,6.36%,1.97%,骏泰,6.37%,9.61%,骏泰,6.10%,12.83%,启威,5.81%,5.06%,LEE MAN,5.65%,4.45%,LEE MAN,5.61%,3.77%,Sing Kee,4.70%,0.00%,Junwei,5.20%,7.27%,Junwei,4.61%,9.19%,POLYBAG.com.hk ltd,4.62%,4.00%,POLYBAG.com.hk ltd,3.44%,3.94%,Hopeful,2.88%,2.56%,meiluen,3.26%,3.28%,MORGAN,2.09%,2.35%,ITEM(雅登）,2.50%,0.00%,Sing Kee,1.72%,0.00%,MORGAN,1.98%,2.27%,展威(Po Wah),1.64%,5.00%,29,五、供应商来料状况,2.20122013年主要供应商来料不良率对比（二）,供應商,2012,年数量不良率,2013,年数量不良率,供應商,2012,年批不良率,2013,年批不良率,展威(Po Wah),0.78%,1.52%,meiluen,1.63%,1.31%,Hopeful,0.59%,1.92%,ITEM(雅登）,1.12%,0.00%,Hengsheng,0.13%,0.07%,Hengsheng,0.64%,0.18%,Yuhua,0.04%,0.00%,Yuhua,0.45%,0.00%,U R,0.00%,0.00%,U R,0.00%,0.00%,新高准（New Spning Label),0.00%,0.00%,新高准（New Spning Label),0.00%,0.00%,New Generation,0.00%,5.27%,Baodali,0.00%,0.00%,Baodali,0.00%,0.00%,New Generation,0.00%,9.09%,30,五、供应商来料状况,2.20122013年主要供应商来料不良率对比（二）,供應商,2012,年数量不良率,2013,年数量不良率,供應商,2012,年批不良率,2013,年批不良率,Wing Hing(禾皋）,83.30%,Wing Hing(禾皋）,80.00%,Wah Shing（华盛）,76.25%,Jing Yin(精研）,70.37%,Jing Yin(精研）,65.25%,Wah Shing（华盛）,62.50%,Guan Jie,32.36%,Eucom,27.18%,Eucom,25.91%,XinFeng,22.22%,XinFeng,17.06%,Guan Jie,5.26%,永隆,4.55%,永隆,1.72%,华扬,0.92%,华扬,1.59%,Yi Ching,0.00%,Yi Ching,0.00%,LiGa(利嘉）,0.00%,LiGa(利嘉）,0.00%,Fabeo(泛高）,0.00%,Fabeo(泛高）,0.00%,Win Label,0.00%,Win Label,0.00%,Win Fame,0.00%,Win Fame,0.00%,31,五、供应商来料状况,2.,20122013年主要供应商来料数量不良率对比,32,五、供应商来料状况,2.,20122013年主要供应商来料批次不良率对比,33,五、供应商来料状况,3,、供应商纠正预防措施回复率（一）,2013,年共发出,164,份纠正预防措施,未回复有,60,件,已回复,104,件,回复率为,63.41%.,34,五、供应商来料状况,3,、供应商纠正预防措施回复率（二）,供应商,发出数,(,份,),未回复数,(,份,),已回复数,(,份,),回复率,裕景,10,0,10,100.00%,协成,1,0,1,100.00%,富泰,1,0,1,100.00%,华盛,3,0,3,100.00%,精研,2,0,2,100.00%,永隆,6,0,6,100.00%,更捷,1,0,1,100.00%,新峰,1,0,1,100.00%,Po Wah 展威,1,0,1,100.00%,华扬,1,0,1,100.00%,达辉,14,2,12,85.71%,利民,19,4,15,78.95%,骏泰,13,3,10,76.92%,中亿,4,1,3,75.00%,美联,11,3,8,72.73%,骏威,13,4,9,69.23%,maidamax,7,3,4,57.14%,35,五、供应商来料状况,3,、供应商纠正预防措施回复率（二）,供应商,发出数,(,份,),未回复数,(,份,),已回复数,(,份,),回复率,.hk Ltd,2,1,1,50.00%,morgan,30,17,13,43.33%,合丰,4,3,1,25.00%,WUYI,4,3,1,25.00%,源东,4,4,0,0.00%,allied mold,2,2,0,0.00%,恒盛,1,1,0,0.00%,新一代,1,1,0,0.00%,Fook Fong Printing,1,1,0,0.00%,Elanteam,1,1,0,0.00%,禾皋,5,5,0,0.00%,启威,1,1,0,0.00%,TOTA