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Mobil-GEAR-SHC-合成齿轮油英文.doc

1、 Mobil SHC™ Gear Series Gear Oils Product Description Mobil SHC™ Gear Series is a line of exceptional performance, synthetic industrial gear oils designed to provide outstanding protection of gears and bearings, extended oil life even under extreme conditions, helping to enable problem-free o

2、peration of equipment and increased customer productivity. These scientifically engineered synthetic lubricants are formulated from synthetic base fluids that have exceptional oxidation and thermal properties and excellent low temperature fluidity. The high viscosity index of these oils deliver less

3、 change in viscosity with changes in temperature, enabling wider operating temperature range and improved low temperature startup. Mobil SHC Gear Series lubricants contain an advanced proprietary additive system designed to provide excellent protection against conventional wear modes such as scuffin

4、g as well as a high level of resistance against micropitting fatigue. In addition, compared to conventional gear oil chemistries, it offers the potential for improved lubrication of gearbox rolling element bearings. Mobil SHC Gear Series products offer outstanding rust and corrosion protection relat

5、ive to conventional gear oils, even in the presence of seawater contamination. They show no tendency to plug fine filters even when wet and have excellent compatibility with ferrous and non-ferrous metals even at elevated temperatures. Mobil SHC Gear Series also exhibit outstanding compatibility wit

6、h elastomers in static seal tests. They have outstanding EP properties that provide protection even under shock load conditions. The synthetic base stocks used in Mobil SHC Gear Series oils have inherently low traction properties that result in low fluid friction in the load zone of non-conforming s

7、urfaces such as gears and rolling element bearings. Reduced fluid friction produces lower operating temperatures and can help improve gear efficiency. Mobil SHC Gear lubricants are recommended for enclosed industrial gear drives including steel-on-steel spur, helical, and bevel gears. They are es

8、pecially recommended for applications that may be subject to micropitting: especially heavily loaded gearboxes with surface-hardened tooth metallurgies. It may also be used in gear applications where extreme low and/or high temperatures are encountered and applications where corrosion may be severe.

9、   Features and Benefits Mobil SHC Gear Series lubricants are part of the Mobil SHC line of products that are recognized and appreciated around the world for innovation and outstanding performance. These synthetic products, pioneered by our research scientists, symbolize the continuing commitment

10、 to using advanced technology to provide lubricants with excellent balanced performance. A key factor in the development of Mobil SHC Gear Series was the close contacts between our scientists and application specialists with key OEMs to ensure that our product offering would provide exceptional perf

11、ormance with rapidly evolving industrial gear designs and operation. Not least among the benefits shown in work with OEMs is the ability to resist micropitting wear which can occur with some highly loaded, case-hardened gearing applications. This cooperative work also demonstrated the all-round bala

12、nced performance benefits for the new Mobil SHC Gear technology, including a wide temperature range of application. To address the issue of micropitting wear, our product formulation scientists designed a proprietary combination of additives which would resist traditional gear wear mechanisms as

13、well as protecting against micropitting. Mobil SHC Gear products provide exceptional oil life and deposit control and resistance to thermal/oxidative and chemical degradation, as well as the balance of the performance features. The patent-pending combination of synthetic base oils also provides exce

14、ptional low temperature fluidity characteristics unmatched by conventional mineral oil gear lubricants and is a key benefit for remote, low ambient temperature applications. The Mobil SHC Gear Series lubricants offer the following potential benefits: Features Advantages and Potential Benefits Sup

15、erb protection from micropitting fatigue wear as well as high resistance to traditional scuffing wear Helps extend gear and bearing life in enclosed gear drives operating under extreme conditions of load, speed and temperature Helps reduce unplanned downtime; less maintenance - especially critical

16、 for difficult to access gearboxes. Excellent resistance to degradation at high temperatures Helps extend oil life and drain intervals and reduce oil consumption, which can lower maintenance costs Low traction Helps reduce energy consumption and lower operating temperatures High viscosity index

17、 equating to reduced viscosity change with temperature Ability to operate at both high and low temperatures: especially critical in remote applications with no oil cooling or heating Excellent resistance to rust and corrosion and very good demulsibility Helps to ensure smooth, trouble-free operat

18、ion at high temperatures or in applications subject to water contamination Excellent compatibility with a variety of soft metals Excellent shear stability Helps extend gear and bearing life Resistence to filter plugging, even in the presence of water Fewer filter changes; which can help reduce

19、maintenance costs Excellent seal compatibility Less contamination and lower potential for oil leakage Excellent compatibility with common gearbox materials and with mineral-based gear oils Easy changeover from many mineral products  Applications Application Considerations: While the Mobil SHC

20、Gear Series are compatible with mineral oil based products, admixture may detract from their performance. Consequently it is recommended that before changing a system to one of the Mobil SHC Gear Series, it should be thoroughly cleaned out and flushed to achieve the maximum performance benefits. Mo

21、bil SHC Gear Series exceptional performance, synthetic industrial gear oils are designed to provide optimum equipment protection and oil life even under extreme conditions. They are especially formulated to resist micropitting of modern, case hardened gearing and can operate in both high and low tem

22、perature environments. Typical applications include: · Modern, highly loaded gearboxes used in the paper, steel, oil, textile, lumber and cement industries where gear protection and optimum oil life are required. · Plastic extruder gearboxes Specifications and Approvals Mobil SHC Gear meets or

23、exceeds the following industry specifications 150 220 320 460 680 1000 Meets AGMA 9005-E02 X X X X X X Meets DIN 51517 Part 3 (CLP) X X X X X X Meets ISO 12925-1 Type CKD X X X X X   Meets ISO 12925-1 Type CKT X X         Mobil SHC Gear has the following builder

24、approvals 150 220 320 460 680 1000 SIEMENS AG Flender gear units, T 7300, Table A-c, Flender Code No. A36 A35 A34 A33 A32 A31 SEW Eurodrive SEW IG CLP HC 150 220 320 460 680 1000  Typical Properties Mobil SHC Gear Series 150 220 320 460 680 1000 ISO Viscosity Grade 150

25、 220 320 460 680 1000 Viscosity, ASTM D 445             cSt @ 40º C 150 220 320 460 680 1000 cSt @ 100º C 22.2 30.4 40.6 54.1 75.5 99.4 Viscosity Index, ASTM D 2270 176 180 181 184 192 192 Pour Point, ºC, ASTM D 97 -54 -45 -48 -48 -42 -33 Flash Point, ºC, AST

26、M D 92 233 233 233 234 234 234 Brookfield @ 0 º F (-18 º C), cP, ASTM D 2983         41000 96000 Brookfield @ -20 º F (-28 º C), cP, ASTM D 2983 18200 35000 57000 107000 156000 500000 Density 60 º F, g/cc 0.86 0.86 0.86 0.86 0.86 0.87 Total Acid Number, mg KOH/g, ASTM D 6

27、64 0.9 0.9 0.9 0.9 0.9 0.9 4 Ball EP Test, kgf, ASTM D 2783             Weld Load 200 200 200 200 200 200 Load Wear Index 51 51 51 51 51 51 FZG Micropitting, FVA Proc No. 54, 90°C             Fail Stage 10 10 10 10 10 10 GFT-Class High High High High Hi

28、gh High FZG Scuffing, ISO 14635-1 (mod) A/8.3/90, Fail Stage 13 14 14 14 14 14 FZG Scuffing, ISO 14635-1 (mod) A/16.6/90, Fail Stage Not tested >14 >14 >14 >14 >14 Copper Corrosion, 3H @ 121°C, ASTM D 130 1B 1B 1B 1B 1B 1B Rust protection, ASTM D665, Sea Water Pass Pass Pas

29、s Pass Pass Pass Demulsibility of EP Oils, Free Water, ml, ASTM D 2711 88 87 85 84 87   Water Separability, ASTM D 1401,Time to 40/37/3 at 82º C, minutes 10 10 10 15 25 40 Foaming Characteristics, ASTM D 892,Seq. II, Tendency/Stability, ml/ml 0/0 0/0 0/0 20/0 0/0 0/0   Heal

30、th and Safety Based on available information, this product is not expected to produce adverse effects on health when used for the intended application and the recommendations provided in the Material Safety Data Sheet (MSDS) are followed. MSDS's are available upon request through your sales contrac

31、t office, or via the Internet. This product should not be used for purposes other than its intended use. If disposing of used product, take care to protect the environment. All trademarks used herein are trademarks or registered trademarks of Exxon Mobil Corporation or one of its subsidiaries unles

32、s indicated otherwise. 3-2013 Exxon Mobil Corporation 3225 Gallows Road Fairfax, VA 22037  1-800-ASK MOBIL (275-6624) Typical Properties are typical of those obtained with normal production tolerance and do not constitute a specification.  Variations that do not affect product performance are

33、to be expected during normal manufacture and at different blending locations.  The information contained herein is subject to change without notice. All products may not be available locally. For more information, contact your local ExxonMobil contact or visit  ExxonMobil is comprised of numerous a

34、ffiliates and subsidiaries, many with names that include Esso, Mobil, or ExxonMobil. Nothing in this document is intended to override or supersede the corporate separateness of local entities. Responsibility for local action and accountability remains with the local ExxonMobil-affiliate entities. Copyright © 2001-2013 Exxon Mobil Corporation. All rights reserved. 1

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