连接器群组测试报告-connector-test-report.doc

PRODUCT NAME
PART NUMBER
DOCUMENT N0.
H3.75 CONNECTOR
1322-5523453
QA-2012122804
PAGE
26/26
REV
1

Qualification Test Report

DESCRIPTION：
产品说明
H3.75 CONNECTOR
高度3.75mm连接器
PART NO.：
料号
1233-3321152
DATE：
日期
2012/12/28
DOCUMENT NO.：
文件号码
QA-2012122804
REV.：
版本
A

BY APPROVED
核准
BY CHECKED
审核
WRITTEN
制作

INDEX
索引

1. SCOPE 3
适用范围
2. APPLICABLE DOCUMENTS 3
适用的文件
3. TEST CONDITIONS AND SEQUENCE 3 ~ 5
测试条件与次序
4. TEST METHOD OF INSPECTION 5 ~10
测试检验方法
5. SUMMARY OF THE QUALIFICATION 11 ~ 27
TEST RESULT
测试结果
6. APPENDIX 28
附件

1. SCOPE
适用范围
1.1 TESTED SAMPLES: 85 pcs.
测试样品数: 85个
1.2 PURPOSE
This qualification test report contains the quality requirements, test procedures and test results of a qualification test program on the part no:101001-510510
目的
这个合格检验报告针对泰强料号: 101001-510510进行测试，测试内容包含合格测验规范、测验程序和测验的结果
2. APPLICABLE DOCUMENTS
适用的文件
2.1 EIA-RS-364
2.2 Test report of FCN: QA-2012122804
3. TEST CONDITIONS AND SEQUENCE
测试条件与次序
3.1 TEST CONDITIONS
Unless otherwise specified, tests and examinations were conducted under conditions within the following ranges:
Temperature: 20±5℃
Atmospheric Pressure: 650 to 800 millimeters (25.6 to 31.5 inches) of Mercury
Relative Humidity: 40% to 70%
测试条件
除非额外规定,检验依下面的范围之内的条件下实施：
温度: 20 ± 5 ℃
大气压力：650至800毫米( 25.6至31.5英吋) 水银柱高。
相对湿度：40%到70%

3.2 QUALIFICATION TEST SEQUENCE
测试次序
Item
项目
DESCRIPTION
叙述
SEQUENCE 次序
METHOD
方法
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
1
Examination of product外观检验
1，3
1，4
1
1，4
1，5
1，9
1，9
1，9
1，9
1，9
1，5
1，5
1，5
1，3
1，3
1
1
4-1
2
Contact resistance
接触阻抗

2，4
2，8
2，8
2，8
2，8
2，8
2，4
2，4
2，4

4-2
3
Insulation resistance

绝缘阻抗

3，6
3，6
3，6
3，6
3，6

4-3
4
Dielectric withstanding Voltage 耐电压

4，7
4，7
4，7
4，7
4，7

4-4
5
TEMPERATURE RISING 温升
2

4-5
6
Vibration振动

2

4-6
7
Mechanical shock机械冲击

3

4-7
8
Contact retention force保持力

2

4-8
9
Mating force插入力

2

4-9
10
Unmating force
拔出力

3

4-9
11
Durability
耐插拔

3

4-10
12
Thermal shock
热冲击

5

4-11
13
Humidity
热湿性测试

5

4-12
14
Humidity-
temperature cycling
温湿度循环

5

4-13
15
Temperature life
高温寿命

5

4-14
16
Low temperature
低温寿命

5

4-15
17
Salt spray
盐水喷雾

3

4-16
18
H2S Gas
硫化氢测试

3

4-17
19
Ammonia(NH3)Gas
氨气测试

3

4-18
20
Solderability
沾锡性

2

4-19
21
Soldering heat withstanding
耐焊锡性

2

4-20
22
Lock Strength
锁卡强度

2

4-21
23
Reverse mating force反向插入力

2
4-22

4. TEST METHOD OF INSPECTION
测试检验方法
4-1 EXAMINATION OF PRODUCT
Visual inspection and dimensional examination in compliance with applicable specifications and documents were performed. The test samples shall be free from defects such as damage, creep, deformation, blister and burrs that are detrimental to the functions and appearances of test samples.
外观检验
目视检查和尺寸的检验依照已实施之规范及文件做其检验内容。测验样品不应有影响功能性及外观不良等缺陷，如损害、潜变、变形、水泡和毛边等问题。
4-2 CONTACT RESISTANCE
The test was performed in accordance with EIA-364-23. Open circuit voltage is 20 mV maximum and test current is 100 mA maximum level contact resistance requirement is 40 mΩ (resistance of termination wires shall be deducted from the reading) for initial samples, I.e., samples have not been subjected to any environmental test, and is 80 mΩ for environmentally stressed samples..
接触阻抗
此测试依据EIA-364-23.来执行检测。测试电压是20 mV最大值并且测验电流是 100 mA最大值初始样品最大接触阻抗为40 mΩ (线材的阻抗值应从所得到的电阻值中扣除)样品经过环境的测试最大接触阻抗为80 mΩ。
4-3 INSULATION RESISTANCE
Insulation resistance was measured between adjacent contacts after applying 500 VDC for 1 minute. The test was performed in accordance with EIA-364-21. Minimum insulation resistance requirement is 100 MΩ for initial samples.
绝缘阻抗
绝缘阻抗为相接连之端子经由500 VDC通过一分钟后，所量测之值。此测试依据EIA-364-21来执行检测。样品未受任何环境测验，最小绝缘体阻抗需求对于初始样品为100 MΩ。
4-4 DIELECTRIC WITHSTANDING VOLTAGE
A 500 VAC was applied between two adjacent contacts of the test samples for 1 minute. While applying the voltage, the leakage current was monitored and shall be less than 0.5 mA. The test was performed in accordance with EIA-364-20.
耐电压
相接连之端子经由一 500 VAC流电通过一分钟。在通过电压时,漏电电流应小于0.5 mA。此测试依据EIA-364-20.来执行检测。
4-5 TEMPERATURE RISING
Contact series-wired, apply test current of loaded rating current to the circuit, and measure the temperature rising by probing on soldered area of contacts. After the temperature becomes stabilized deduct ambient temperature from the measured value.
温升
连续接触连线，适用对电路测试装载电流，通过在接触的焊接区域量测所提升温度，当温度变的稳定以后，从测量的温度数值中扣除环境温度。
4-6 VIBRATION
The test was performed in accordance with EIA-364-28B. Mated samples were subjected to vibration test per axis. Test duration for each axis was 2 hours (total of 6 hours). The test current was 100 mA for all contacts, which were wired in series and attached to an electrical discontinuity monitor. Throughout the test, electrical discontinuity of 1 microsecond or longer shall not be allowed.
振动
此测试依据EIA-364-28 来执行检测。将公母配合的连接器受每轴心的振动测验。 每一个轴心的测验持续时间是 2 小时 ( 总共6小时) 。针对每一端子通过100 mA的检测电流，且每一端子需接一串接电路至一电子不连续性监视器。经由测试，一微秒或者更长的电不连续性将不被允许。
4-7 MECHANICAL SHOCK
The test was performed in accordance with EIA-364-27B. Mated samples were subjected to 6 shocks per axis (total of 18 shocks) complied with half-sine waveform which had a 30G peak level and a normal duration of 11 milliseconds. The test current was 100 mA for all contacts, which were wired in series and attached to an electrical discontinuity monitor. Throughout the test, electrical discontinuity of 1 microsecond or longer shall not be allowed
机械冲击
依据EIA-364-27来执行检测紧配的样品以30g’s、半正旋波、11毫秒以及各轴向经过六次的冲击(总共18次)。针对每一端子通过100 mA的检测电流，且每一端子需接一串接电路至一电子不连续性监视器。经由测试，一微秒或者更长的电不连续性将不被允许。
4-8 TERMINAL RETENTION FORCE
The contact retention force was the peak force measured while the contact of connector was pulled out from the insulator housing of the connector perpendicularly. Upon completion of the test, the contact retention force shall exceed 0.3kgf.
端子保持力
当连接器端子从塑料垂直地被拔出后，端子保持力为量测到的最大值数据。当测验的完成时, 端子保持力量应超过0.3kgf。
4-9 MATING&UNMATING FORCE
The test was performed in accordance with EIA-364-13. The mating force & unmating force was the peak force measured while the plug and receptacle samples were mated normally.
插入&拔出力
此测试依据EIA-364-13来执行检测。插入力为样品公母端在正常地插入后所量测到的最大值。
4-10 DURABILITY
The test was performed in accordance with EIA-364-09. Test samples were subjected to fully mating and unmating for a predetermined number of cycles. （The durability test for 50cycles. Upon completion of the test）, specified electrical and/or mechanical test item(s) shall be performed and results shall pass respective specification.
耐插拔
此测试依据EIA-364-09来执行检测。测验样品在预定的测试次数下，经由完全地插入及拔出（耐插拔次数50次）。当测验的完成时, 规定了电或机械测验项目应被检验，其结果应符合各别的规范。

4-11 THERMAL SHOCK

The test was performed in accordance with EIA-364-32B. Mated connectors were subjected to 5 thermal shock cycles. During each cycle temperature was varied from -55±2℃ to +85±2℃ for a duration of 30 minutes at each limit, and the transition time was 5 minutes maximum between extreme temperatures.
热冲击
此测试依据EIA-364-32来执行检测。将公母配合的连接器从温度-55±2 ℃升到85±2 ℃， 升温时间为30分钟内需达到各温度上限值，连续进行5次循环测试。在每次测试循环结束后到新的测试循环开始，其温度的转换时间最大值为5分钟。
4-12 HUMIDITY
The test was performed in accordance with EIA-364-31A. Mated connector.
Temperature : 60℃ , 90%~95% R.H . Duration 500hours. Upon completion of the test, there shall be no physical damage to the samples and the samples shall pass the requirements of following test item(s)
热湿性测试
此测试依据EIA-364-31来执行检测。将公母配合的连接器在温度：60℃ 湿度90%~95%湿度500小时，需符合产品客户图规范，外观无缺陷。
4-13 HUMIDITY-TEMPERATURE CYCLING
The test was performed in accordance with EIA-364-31A. Subject specimens to continues 10 cycles of humidity temperature cycling, cyclic test for 24hours. The temperatures were -10℃,25℃,and ℃. Upon completion of the test, samples shall pass the requirement of specific electrical test(s).
温湿度循环
此测试依据EIA-364-31来执行检测。将公母配合的连接器进行温湿度循环试验，设定温度为-10~25~65℃（1个循环24小时）连续10次循环。当测验的完成时，样品应通过电子测试规范需求。
4-14 TEMPERATURE LIFE HIGH
Mated samples were exposed to 80±2℃ temperature for 500 hours. Upon completion of the test, there shall be no evidence of physical damage, and samples shall pass the requirement of specific electrical test(s).
高温寿命
将测试样品暴露在80±2℃温度中经过500小时。当测验的完成时, 样品无物理性的损害， 且样品应通过电气性能测验规范的需求。
4-15 TEMPERATURE LIFE COLD
Mated samples were exposed to -40±2℃ temperature for 500 hours. Upon completion of the test, there shall be no evidence of physical damage, and samples shall pass the requirement of specific electrical test(s).
耐寒试验
将测试样品暴露在-40±2℃温度中经过500小时。当测验的完成时, 样品无物理性的损害， 且样品应通过电气性能测验规范的需求。
4-16 SALT SPRAY
The test was performed in accordance with EIA-364-26. Test sample were subjected to a fine mist of salt solution. The salt solution was made of 5±1% salt and 95% distilled water by weight. After the exposure, the samples were washed or dipped in running water of temperature lower than 37.8℃,and then air dried at 38℃for 1hours.
盐水喷雾
此试验依据EIA-364-26来执行检测。将测验样品置于一适当的盐水溶液薄雾中。盐水溶液以5±1%的盐和95%的蒸馏水制成。测验样品暴露在35℃和5±1%浓度盐水环境中，进行48小时的测试，测试后，以低于37.8℃的水清洗样品在放置于38℃的干燥空气中一小时。
4-17 H2S GAS
Mated samples were exposed to 40℃ temperature H2S gas 3ppm density in the air for 96hours. Upon completion of the test, there shall be no evidence of physical damage, and samples shall pass the requirement of specific electrical test(s), the samples were washed or dipped in running water of temperature lower than 37.8℃, and then air dried at 38℃ for 1hours
硫化氢测试
将测试样品暴露在40℃温度及硫化氢密度3ppm空气中经过96小时。当测验完成时，以低于37.8℃的水清洗样品再放置于38℃的干燥空气中1小时，样品无物理性的损害，且样品应通过电气性能测验规范的需求。
4-18 AMMONIA(NH3) GAS
Mated samples were exposed to ammonia(NH3) gas density=28% for 40 minute. Upon completion of the test, there shall be no evidence of physical damage, and samples shall pass the requirement of specific electrical thes(s), the samples were washed or dipped in running water of temperature lower than 37.8℃, and then air dried at 38℃for 1 hours.
氨气测试
将测试样品暴露在氨气浓度28%，经过40分钟。当测验完成时，以低于37.8℃的水清洗样品再放置于38℃的干燥空气中1小时，检查样品无物理性的损害，且样品应通过电气性能测验规范的需求。
4-19 CONTACT SOLDER ABILITY
Dip solder-tails into the molten solder(held at 230±5℃)up to 0.5mm from the tip of tails for 3±0.5 sec. after test, the requirement:95% immersed area must show no voids, pin holes.
沾锡性
将距离端子焊脚顶端0.5mm处部位浸入温度为230±2℃的锡炉中3±0.5秒。测试完成后，沾锡面积应大于浸入锡炉中整个端子焊脚面积的95%。
4-20 RESISTANCE TO SOLDERING TEMPERATURE
Test samples were subjected to the resistance-to-soldering-temperature test with the temperature profile shown in fig. 1.
耐焊锡性
测验样品经耐焊锡性测试依照图1所表示的温度曲线
4-21 LOCK STRENGTH
Measure the lock intensity as the connector at the cable side is pulled.
锁卡强度
测量连接器扣锁的强度，测试需由线端完全拔出。（仅测试第一次拔出力）
4-22 REVERSE MATING FORCE
To mate connector with the mating side being reverse.
反向插入力
将连接器线端反向插入连接器中。

5. THE SUMMARY OF QUALIFICATION TEST RESULTS
5.1GROUP “A”
测试结果-继续
DESCRIPTION
说明
REQUIREMENTS
需求
RESULTS
结果
RATE
结论
1. EXAMINATION OF PRODUCT(initial)
外观检验(初始)
Meets requirements of product drawing. No physical damage.
需符合产品客户图规范，外观无缺陷。
Passed the specified requirements.
通过规定的需求

2. Temperature rising
温升
30℃ max.
最大30℃.
MIN
最小
MAX
最大
AVG
平均

3. EXAMINATION OF
PRODUCT
(after lock strength)
外观检验
(经温升实验之后)
Meets requirements of product drawing No physical damage.
需符合产品客户图规范，外观无缺陷。

5. THE SUMMARY OF QUALIFICATION TEST RESULTS – continued
5.2 GROUP ”B”
测试结果-继续
DESCRIPTION
说明
REQUIREMENTS
需求
RESULTS
结果
RATE
结论
1. EXAMINATION OF PRODUCT
(initial)
外观检验
(初始)
Meets requirements of product drawing. No physical damage.
需符合产品客户图规范，外观无缺陷。
Passed the specified requirement.
通过规定的需求
PASS
通过
2. VIBRATION
振动
There shall be no loosened parts or electrical discontinuity greater than 1 u second during the test. Upon completion of the test, samples shall pass the requirements of following test item(s).
在测试的过程中，无分离的零件或电流断路不超过1微秒。测试完成后，样品需通过随后的测试项目.
No loosened parts or electrical discontinuity
无分离的零件或电流断路
PASS
通过
3. EXAMINATION OF PRODUCT
(after salt spray)
外观检验
(经振动之后)
Meets requirements of product drawing. No physical damage.
需符合产品客户图规范，外观无缺陷。
Passed the specified requirement.
通过规定的需求
PASS
通过
4. MECGANICAL
SHOCK
机械冲击
There shall be no loosened parts or electrical discontinuity greater than 1 u second during the test. Upon completion of the test, samples shall pass the requirements of following test item(s).
在测试的过程中，无分离的零件或电流断路不超过1微秒。测试完成后，样品需通过随后的测试项目.

5. EXAMINATION OF PRODUCT

(after salt spray)
外观检验
(经振动及机械冲击之后)
Meets requirements of product drawing. No physical damage.
需符合产品客户图规范，外观无缺陷。

5. THE SUMMARY OF QUALIFICATION TEST RESULTS - continued
5.3 GROUP ”C”
测试结果-继续
DESCRIPTION
说明
REQUIREMENTS
需求
RESULTS
结果
RATE
结论
1. EXAMINATION OF PRODUCT
(initial)
外观检验
(初始)
Meets requirements of product drawing. No physical damage.
需符合产品客户图规范，外观无缺陷。
Passed the specified requirements.
通过规定的需求
PASS
通过
2. CONTACT RETENTION FORCE端子保持力
1.5N(153gf) /pin Min.
每根端子最小1.5牛顿（153公克力）
MIN
最小
MAX
最大
AVG
平均
PASS
通过
214
368
298
Unit: gf
单位: gf

5. THE SUMMARY OF QUALIFICATION TEST RESULTS – continued
5.4 GROUP ”D”
测试结果-继续
DESCRIPTION
说明
REQUIREMENTS
需求
RESULTS
结果
RATE
结论
1. EXAMINATION OF PRODUCT
(initial)
外观检验
(初始)
Meets requirements of product drawing. No physical damage.
需符合产品客户图规范，
外观无缺陷。
Passed the specified requirement.
通过规定的需求
PASS
通过
2. MATING FORCE
插入力
100N（10.2kgf）(max) Including lock
最大值100牛顿（10.2公斤力）包含扣锁
MATING FORCE:
PASS
通过
MIN
最小
MAX
最大
AVG
平均
16.17
20.09
18.32
Unit : N
单位 : 牛顿
3. UNMATING FORCE
拔出力
12.75N(1.3kgf)(min) excluding lock
最小值12.75牛顿（1.3公斤力）不包含扣锁
UN