1、 Details of Machinery / Equipment for Steel Melting / Casting Shop 炼钢及连铸车间新建机械设备清单 Sr. No (序列号). Nomenclature (术语) Details / Specifications (详细介绍) Quantity (数量) Remarks (备注) 1 Electric Arc Furnace (EAF) 电弧炉 (1) Type - Eccentric Bottom Tapping (EBT) (1)种类:偏心炉底出钢) (2) Capacity = 60 to
2、n(2) (2)容量: 60 吨 (3) Preferable Tap – Tap time = 2 ~2.5 Hrs. ? (4) General requirements (4)基本要求 (a) System fitted should ensure low energy consumption and low electrode consumption. (A)系统配置必须保证节能消耗和低电极消耗。 (b) Duly fitted with electrode lifting/guiding system. (B)能提供电极提升或引导系统。 (c) Roof
3、lifting system (C)顶部升力产生装置 (d) Water cooled roof (D)炉盖冷却 (e) Water cooled shell (D)炉壳冷却 (f) Tapping system / Tilting platform (F)出钢系统/倾斜平台 (g) Water cooled high current line (G)水冷高强度电流 (h) Match able electric system (Transformer, HV switch gear, PCL cabinet, MCC cabinet) (H)配套的电力系统 (变压器
4、 高压开关,控制柜 MCC) (i) Operation desk with display / control system (I)陈列装置的控制台 (j) Automatic system (J)自动系统 i. Power system monitoring (1)电力控制 ii. Hydraulic motion control (2)水力控制 iii. Water cooling monitoring (3)水冷控制 iv. Stirring gas / lance monitoring (4)气体控制 (k) Supply of all other es
5、sential hardware / Software (K)其他软/硬件设别 1 Set (一套) i. To achieve desired quality of steel for critical turbine components like rotors, Inner / outer cylinders, control valves etc. (1)提供给涡轮机的重要部件如旋转器,内/外部气缸,控制阀等所需要的高质量钢铁。 ii. Facilities be proposed to produce ingot up to 300 ton for for
6、gings of power plants and high pressure vessels (2)达成预计中制造出300吨铸块,从而造出发电厂和高压力容器。 iii)Utilization of existing steel melting facilities should be ensured (3)保证并提升现有的炼钢设施。 2 Ladle Furnace (LF) 精炼炉 (1) Capacity = 80 ton (1)容量: 80 吨 (2) Temperature rising rate(温度上升率) = ш 4~C/ min (approx) (
7、3) General requirements (3)基本要求: (a) Low energy and low electrode consumption (A)低能低电极消耗 (b) Easy access and maintenance (B)简易操作及维护 (c) Water cooled current lines (C)水冷高强度电流 (d) Ladle transfer trolley (As required to achieve 300ton metal) (D)钢包运转小车 (根据需要能达到300吨) (e) Automatic gas coupling
8、 system (E)气流自动连接系统 (f) Cooling water system (F)冷却水系统 (g) Water cooled roof (G)水冷炉顶 (h) Match able electric system (Transformer, HV switch gear, PCL cabinet, MCC cabinet) (H)配对的电子设备 (变压器, 高压开关,控制柜 MCC) (i) Operation desk with display/ system control (I)陈列装置的控制台 (j) Automatic system (J)自
9、动系统 i. Power system monitoring (1)电力控制 ii. Hydraulic motion control (2)水力控制 iii. Water cooling monitoring (3)水冷控制 iv. Stirring gas / lance monitoring (4)气体控制 v. Temperature and sampling lance monitoring (5)温度和取样监视 (k) Supply of all other essential hardware / Software (K)其他软/硬件设备 1 Set
10、 3 VD / VOD with pumping equipment (1) Capacity = 80~100 ton (1)容量:80~100吨 (2) Vacuum pump = 400+ kg/hr (2)真空泵 (3) Final vacuum = 60 ~ 70 Pa (3)真空度=60~70Pa (4) Easy access and maintenance (4)简易操作及维护 (5) Supply of all essential hardware / software (5)其他软/硬件设备 (6) Boiler = 16ton/hr (ap
11、prox), gas fired. (6)锅炉= 16吨/小时(大约),天然气 1 Set 4 Holding stations (1) Capacity = 80 ~ 100 ton molten metal each 容积:80~100吨 (2) with all essential allied equipment. 包含所有必需设备 Preferabely 3 Sets 5 Mobile continuous sand mixer 移动连续混砂机 (1) Capacity = 50 ~ 60 t/hr 容积= 50 ~ 60 吨/小时
12、 (2) Type - Sodium silicate self-hardening sand / Resin based sand (3)With all essential allied accessories 包含所有必需设备 1 Set 6 Fixed continuous sand mixer 固定连续混砂机 (1) Capacity = 10 ton/hr 容积= 10 吨/小时 (2) Type - Sodium silicate self-hardening sand / Resin based sand (3)With all essential
13、allied accessories 包含所有必需设备 1 Set 7 Shakeout Machine 落砂机 Capacity = 30 ton 容积:30吨 1 Set 8 Used sand reclamation system 填砂系统 Capacity = 15 ton / hr 容积:15吨 With all essentil accessories 包含所有必需设备 1 Set 9 Electric hot air blower for mould drying模具烘烤电机 Capacity = 200kW (Approxim
14、ately) 容量= 大约200kW 3 Sets 10 Vacuum ingot casting chamber 真空铸锭室 Capacity = 300 ton 容积300吨 1 Set 11 Vacuum ingot casting chamber 真空铸锭室 Capacity = 200 ton 容积200吨 1 Set 12 Vacuum ingot casting chamber 真空铸锭室 Capacity = 100 ton 容积100吨 1 Set 13 De-dusting / Filteration System
15、 除尘过滤系统 (1) As essentially required. 满足本质需要 (2) To fulfill national environmental code 满足国家环保法规 1 Set 14 Ladle dryer 钢包烘烤器 (1) Type of fuel - Gas fired (1)燃料类型 – 天然气 (2) General Requirements一般要求 (a) Automatic temperature control system温度自动控制系统 (b) Low energy consumption低能耗 3 Sets
16、 15 Car Bottom Gas Heat treatment Furnace 燃气热处理炉 (1) Size = 12m x 7.5m x 5m (L x W x H) 尺寸 = 12m x 7.5m x 5m (2) Maximum temperature = 1200~C 最高温度 = 1200~C (3) Temp. uniformity = ±5~C 温度误差 = ±5~C (4) Design be based on low energy consumtion and automatic control 设计基于低能耗和自动控制 1 Set
17、 16 Shot Blasting Machine (1) Loading capacity = upto 100t 承载能力= 100吨 (2) Chamber body = 8m x 8m (approx) 尺寸 = 8m x 8m (3) With rotary table 有回转台 1 Set 17 Weigh bridge 轨道 (1) Capacity = up to 60 Ton 容量=60吨 (2) Preferably fitted with load cell 最好有传感器 1 Set 18 Scrap Bucke
18、t 废料桶 (1) Capacity = up to 45 ton 容量=45吨 4 sets 19 Ladles 钢包炉 (1) Capacity = 80~100 ton (2) Will be used in LF and VD/VOD (1)容量 = 80~100 ton (2)用于精炼炉和脱气炉 6 20 Cut - Off Saw for wood work 切割开关 (1) Working size = 1110 x 665mm (2) Cutting width = 10 x 530 mm (3) Cutting thickness
19、 10 x 150 mm (4) Saw blade = Ø 610 mm (5) Spindle dia = Ø 30 mm (6) Spindle speed = 2000 rpm approx. (1) 尺寸 = 1110 x 665mm (2)切割最大宽度 = 10 x 530 mm (3) 切割最窄宽度 = 10 x 150 mm (4)锯片 = Ø 610 mm (5) 主轴直径 = Ø 30 mm (6) 转速 = 2000转/分 1 Set 21 Pressure Planner for wood work 切割参数 (1) Cutting w
20、idth = 1250 mm 切割宽度=1250mm (2) Main Saw blade = Ø 300 mm 主锯片 = Ø 300 mm (3) Main Spindle dia = Ø 30mm 主轴直径= Ø 30mm (4) Max Hight of Cut = 85mm 最大切割高度= 85mm (5) Tillting = 45~ /90~ tillting (6) Speed of main spindle = 4500 / 6000 rpm 主轴转速 = 4500 / 6000 转/分 (7) Scoring saw blade = Ø 120 mm
21、 划线锯片= Ø 120 mm (8) Scoring spindle dia = Ø 20mm 主轴直径= Ø 20mm (9) Speed of scoring saw blade = 8000 rpm 划线锯片转速 = 8000转/分 1 Set 22 切割铣床 (1) Processing area = 1300 x 2500 mm 加工区域 = 1300 x 2500 mm (2) Engraving speed = 0 ~ 4000 mm/min 速度 = 0 ~ 4000 mm/min (3) X,Y,Z movement location pre
22、cision = 0.03/ 100mm 坐标精度 = 0.03/ 100mm (4) X,Y,Z repeate lcoation precision = 0.01 mm X,Y,Z重复定位精度= 0.01 mm (5) Main spindle rotating speed = 8,000 ~ 24,000 rpm 主轴转速 = 8,000 ~ 24,000转/分 (6) Z movement distance = 120mm Z轴移动距离=120mm (7) Feed height = 60 ~ 150 mm 高度 = 60 ~ 150 mm (8) Processi
23、ng precision = 0.01mm 加工精度= 0.01mm 1 Set 23 切割电机 (1) Maximum planning width = 500mm 最大切割宽度 = 500mm (2) maximum cutting depth = 150mm 最大切割深度 = 150mm (3) Spindle speed = 5,000 rpm 主轴转速= 5,000转/分 1 Set 24 Spindle Sander machine 主电机 (1) Spindle Speed (RPM) = 1725 速 (转/分) = 1725 (2)
24、Oscillations Per Minute = 75 每分钟振动次数 = 75 (3) Length of Oscillations (mm) = 40 振幅 (mm) = 40 (4) Table Size (L x W) = 610 x 610 mm 表尺寸 (L x W) = 610 x 610 mm (5) Table Tilt (deg.) = 0 ~45 down 表倾角(度) = 0 ~45度 1 Set NOTE (1) Tools and accessories for each equipment be included. (1)包含每个设备所
25、必需的工具及配套设施 (2) Addition/Subsitutuion/Alteration may be suggested/incorporated against any equipment to produce different grades of steel castings for power plant equipments (upto 300MW). Detailed justification be indicated for the additional / alternate suggested equipment. (2)根据发电厂所需的不同等级的钢铸件,可进行适当的加/减或者调整。额外的替换或备用设备有其具体的调节说明。 (3) All documents / manuals for technical support (repair / maintenance, softwares and processes for callibration of the equipment) be provided. (3)提供所有相关文件/说明手册(维修/维护,软件和维护程序)。 请做总体工艺方案,另外附: 1、业绩 2、技术方案 3、计划价格及交货期 4、七月九号前返回






