compaq外观检验标准.doc

PART No.:

REV
ECN NO.
SW
J
66587

K
B8601

L
N4943
RS

APPLICATION
應用
REVISION
修改
NEXT ASSY
USED ON
ECN NO.
LTR
DESCRIPTION
內容
DATE
日期
APPROVED
審核

10056
66587
J
CHANGES PER ECN
02/19/91
C. BUCKNER

B8601
K
CHANGES PER ECN
01/26/96
V. BLAKE

N4943
L
INACTIVATE –001/RELEASE –000

ORIGINAL APPROVAL SIGNATURES ARE SHOWN ON REVISION “AX” OR “A” RELEASE
原審核簽名見於修訂本 “AX”或” “A”版本

PROPRIETARY NOTE
所有權申明
THIS DOCUMENT CONTAINS INFORMATION CONFIDENTIAL AND PROPRIETARY TO COMPAQ COMPUTER CORPORATION AND
該文件所含信息為機密文件, 且所有權歸屬於COMPAQ 電腦公司, 在無COMPAQ 公司明确的盡面認可的條件下,
SHALL NOT BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR DISCLOSED TO OTHERS OR USED FOR
不可以任何目的翻版或轉移到其他任何文件, 或是透露給他人或使用,
ANY PURPOSE OTHER THAN THAT FOR WHICH IT WAS OBTAINED WITHOUT THE EXPRESSED WRITTEN CONSENT OF COMPAQ COMPUTER CORPORATION.
際了應用於獲取目的之外.
UNLESS OTHE RWISE
SPECIFIED, DIMENSIONS ARE IN INCHES [MILLIMETERS].
悇非另有規定, 尺寸 用英寸(毫米).
TOLERANCES ARE:
規定為:
APPROVALS
審核
DATE
日期

FRACTION
分比
DECIMALS
小數
ANGLES
角度
DRAWN
R. BLACKMAN
07/29/86

± 1/32
.XX ± .02[0.5]
±1°
CHECKED
M. MCCULLOUGH
07/29/86

.XXX ± .010 [0.25]
COG ENGR
K. TRAPANI
08/18/86
SPECIFICATION, COSMETIC REQUIREMENTS,

ENG
F. CASSON
08/22/86
PLASTIC

TOOLING

規格, 外觀要求, 塑膠
DIMENSION DESIGNATORS
MFG
C. WINDER
08/20/86

DENOTED BY “ÌÉ”.
QA
N. CAHAN
08/22/86
SIZE
CLASS CODE
DRAWING NO.
REV
尺度指定者用 “ÌÉ” 表示.
MTL CTRL
K. BRAUN
08/21/86
A
0436
106413
L
DO NOT SCALE DRAWING
非按原物比例畫
AGENCY
代理
I. GOMEZ
08/20/86
SUPPLEMENTS:
EF
SHEET 1
OF
19

1716 165232 A

2 1
TABLE OF CONTENTS
目錄
1. SCOPE 範圍
2 APPLICABLE DOCUMENTS 適用文件
3. INSPECTION 檢測
3.1 VISUAL INSPECTION 目測
3.1.1 Lighting 燈光
3.1.2 Position 位置
3.2 POSSIBLE DEFECT 可能存在之缺點
4. DEFINITION OF CLASSES 類別定義
4.1 CLASS I 類別1
4.2 CLASS II 類別II
4.3 CLASS II I類別III
4.4 CLASS IV 類別IV
5. ALL CLASSES 所有類別
5.1 CLEANLINESS 清潔
5.2 FLASH 毛邊
5.3 MISMATCH 錯配
5.4 SONIC WELDS 快速焊接
5.5 GENERAL 常規
6. CLASS I 類別I
6.1 SCRATCHES/ABRASIONS 刮傷 / 磨損
6.2 SPLAY 輕微裉色
6.3 CONTAMINATION 污染
6.4 SINKS 凹槽
6.5 BLUSH 變色
6.6 KNIT LINES 接合線
6.7 COSMETIC PAINT 外觀漆
6.7.1 Adhesion 附着力
6.7.2 Inclusions 雜物
6.7.3 Pin Holes 針孔
6.7.4 Scratches 刮傷
6.7.5 Painted Groove 着色凹槽
6.7.6 Unpainted Groove 不着色凹槽
TABLE OF CONTENTS
目錄
7. CLASS II 類別II
7.1 SCRATCHES/ABRASIONS 刮傷 / 磨損
7.1.1 Textured Surfaces 有紋路表面
7.1.2 Non-Textured Surfaces 無紋路表面
7.2 SPLAY 輕微裉色
7.3 CONTAMINATION 污染
7.4 SINKS 凹槽
7.5 BLUSH 變色
7.6 KNIT LINES 接合線
7.7 COSMETIC PAINT 外觀漆
7.7.1 Adhesion 附着力
7.7.2 Inclusions 雜物
7.7.3 Pin Holes 針孔
7.7.4 Scratches 刮傷
7.7.5 Painted Groove 着色凹槽
7.7.6 Unpainted Groove 不着色凹槽
7.8 SPRUE HOLES 直澆口
8. CLASS III 類別III
8.1 SCRATCHES/ABRASIONS 刮傷
8.2 SPLAY 輕微裉色
8.3 CONTAMINATION 污染
8.4 SINKS 凹槽
8.5 BLUSH 變色
8.6 KNIT LINES 接合線
8.7 SPRUE HOLES 直澆口
8.8 EMI COATED SURFACES EMI 保護面
8.8.1 Electrical Requirements 電性要求
8.8.2 Adhesion 附着力
8.8.3 Color Variations 顏色變異
8.8.4 Coating Build-Up 內建保護層
8.8.5 Dry Spray 干燥的噴漆物
8.8.6 Inclusions 雜物
8.8.7 Pin Holes 針孔
8.8.8 Overspray 超範圍噴漆
8.8.9 Underspray 不足噴漆
8.8.10 Scratches 刮傷
8.8.11 Corrosion and Fingerprints 腐蝕
TABLE OF CONTENTS
目錄
9. CLASS IV 類別IV
9.1 SCRATCHES/ABRASIONS 刮傷 / 磨損
9.2 SPLAY 輕微裉色
9.3 CONTAMINATION 污染
9.4 SINKS 凹槽
9.5 BLUSH 變色
9.6 KNIT LINES 接合線
9.7 EMI COATED SURFACES EMI 保護層
9.7.1 Electrical Requirements 電性要求
9.7.2 Adhesion 附着力
9.7.3 Color Variations 顏色變異
9.7.4 Coating Build-Up 內建保護層
9.7.5 Dry Coating 干膜
9.7.6 Inclusions 雜物
9.7.7 Pin Holes 針孔
9.7.8 Over-Coating 超範圍噴漆
9.7.9 Under-Coating 不足噴漆
9.7.10 Scratches 刮傷
9.7.11 Corrosion and Fingerprints 腐蝕
10. GLOSSARY OF TERMS 術詔表

LIST OF FIGURES

FIGURE 1 POSITIONING 圖1 位置

SIZE
CLASS CODE
DRAWING NO.
REV

A
0436
106413

L

SHEET
19
OF
19

1. SCOPE 範圍
This specification defines the cosmetic requirements for PLASTIC PARTS and ASSEMBLIES for
該規格詳細說明了Compaq 電腦公司對塑膠部件和裝置的外觀要求
Compaq Computer Corporation. The cosmetic requirements shall be divided into four classes in
該外觀要求根據部位可分為4 類.
accordance to area location.

2. APPLICABLE DOCUMENTS 適用文件
Where this specification refers to another document, that document is of the issue in effect on the date of
當該規格引用其他文件時, 則此文件發行自受邀命令或要求提議之日起生效
invitation to bid or request for proposal. Referenced documents apply to the extent specified herein.
引用的文件適用於此處規定的範圍

3. INSPECTION 檢測
3.1 VISUAL INSPECTION 目測
Visual inspection shall be conducted as follows:
目測執行如下

3.1.1 Lighting 燈光
100 ±20 foot-candles cool white fluorescent illumination.
100 ±20Foot-candle 这种型号的冷白熒光燈照明.

3.1.2 Position 位置
Place the assembly 18.000 to 24.000 (arms length) in front of person inspecting. The part
將裝置置於檢測員前方18.000 – 24.000 (臂長).
should be held in two (2) positions; parallel to the light source and 30 degrees from the light
部件需置於兩種位置: 與光源平行和距光源30度. 見圖1.
source. See Figure 1.

3.2 POSSIBLE DEFECT 可能存在之缺點
If a possible defect is found in both the above mentioned positions (refer to Figure 1), refer to the
若在上述兩種位置情況下都發現有可能存在之缺點 (指圖1),
appropriate class for rejection criteria. Possible defects found outside the viewing parameters shall
參考合適類別的拒收標準. 檢視限量之外的可能存在缺點可被忽略.
be considered not visible.

4. DEFINITION OF CLASSES 類別定義
4.1 CLASS I 類別I
Class I areas shall be defined as areas in continuous view of the operator.
類別I 部位是指操作員可持續觀看到的部位.

4.2 CLASS II 類別II
Class II areas shall be defined as areas occasionally in view of the operator.
類別II 部位是指操作員可偶爾觀看到的部位.

4.3 CLASS III 類別III
Class III areas shall be defined as areas seldom seen by the operator.
類別III 部位是指操作員很少觀看到的部位.

4.4 CLASS IV 類別IV
Class IV areas shall be defined as areas never seen by the operator.
類別IV 部位是指操作員從未觀看到的部位.

5. ALL CLASSES 所有類別
5.1 CLEANLINESS 清潔
Parts shall be free of dirt, grime, grease, and other contaminants. Dust caused by shipping material
部件需無污垢, 污點, 油脂 和其他污渍.
is acceptable if it can be blown off with air or wiped off.
由運輸材料引起的灰塵若能被吹去或擦去,則可允收.

5.2 FLASH 毛邊
The height of any flash greater than .01 is not acceptable. Where flash has been trimmed, the cut
任何高度大於0.01的毛邊不可允收. 修理過毛邊的地方, 切痕不可除去任何纹路.
marks shall not remove any texture. Any trimmed surface shall be smooth without jagged edges.
任何修理過的表面需光滑無鋸齒邊緣.

5.3 MISMATCH 錯配
Mismatch greater than .01 per side is not acceptable.
錯配每邊大於0.01不可允收.

5.4 SONIC WELDS 快速焊接
The gap between sonic welded parts greater than .01 is not acceptable.
快速焊接部件之間間隙大於0.01 不可允收.

5.5 GENERAL 常規
Short shots, burns, cracks, nicks, voids, and crazing are not acceptable.
注入不足, 灼傷, 破裂, 刻痕, 空點和裂紋 不可允收.

6. CLASS I 類別I
6.1 SCRATCHES/ABRASIONS 刮傷 / 磨損
Scratches or abrasions which remove texture are not acceptable.
會除去纹路的刮傷或磨損不可允收.

6.2 SPLAY 輕微裉色
Splay is not acceptable.
輕微裉色不可允收.

6.3 CONTAMINATION 污染
Molded-in contamination greater than .025 in diameter is not acceptable. Any particle of
嵌入污染物直徑大於0.25不可允收.
contamination less than .01 or less in diameter and with a minimum distance of .50 from any other
任何直徑小於0.01或更小, 且距任何 其他粒子最小距離為0.50的污染粒子可被忽略.
particle shall be considered not visible. The minimum distance between any two (2) particles of
任意兩污染粒子之間的最小距離需是2.00英寸.
contamination shall be 2.00 inches.

6.4 SINKS 凹槽
Sinks greater than .005, when measured with a dial indicator with a .040 diameter tip, are not
acceptable.
當用一帶有直徑為0.040尖端的千分表(刻度盤顯示器) 測量, 凹槽大於0.005不允收.

6.5 BLUSH 變色
Blush in this area is not acceptable without prior written approval from Compaq Computer
Corporation.
無事先Compaq 電腦公司的盡面認可, 該部位變色不允收.

6.6 KNIT LINES 接合線
Visible knit lines are not acceptable in this area without prior written approval from Compaq
Computer Corporation.
無事先Compaq 電腦公司的盡面認可, 該部位可視接合線不可允收.

6.7 COSMETIC PAINT 外觀漆
All cosmetic painted surfaces shall meet the color requirements as defined by Compaq
所有包裝噴漆的表面需符合Compaq 電腦公司規定的顏色要求.
Computer Corporation. All painted surfaces shall be uniform in gloss and free of streaks, runs, flakes, bubbles, or loss of texture caused by paint build-up.
所有噴漆表面的光澤面需一致, 且無由內建漆引起的條紋, 熔化, 剝落, 空泡, 或纹路遺失.

6.7.1 Adhesion 附着力
Cosmetic paint shall not separate from the base material when subjected to adhesion tests
在Compaq 電腦公司規定的粘合測試當中, 外觀漆需不會脫離底料.
specified by Compaq Computer Corporation. Paint shall be cured completely so that it cannot
噴漆需徹底以使其不會被干布或手指擦去.
be rubbed off by a dry cloth or the fingers. If any paint transfers to a dry cloth or the fingers,
若任何漆被擦到了干布或手指上, 則此部位不允收.
that part is not acceptable.

6.7.2 Inclusions 雜物
Any inclusion greater than .04 in diameter is not acceptable. There shall be no more than four
任何直徑大於0.04的雜物不可允收.
(4) inclusions per surface. The minimum distance between any two (2) inclusions shall be 2.00
每面需不超過4 處雜物. 任意兩處雜物之間的最小距離需是2.00英寸.
inches.

6.7.3 Pin Holes 針孔
Pin holes greater than .01 in diameter are not acceptable. There shall be no more than four (4)
直徑大於0.01的針孔不可允收. 每面不可超過4處針孔.
pin holes per surface. The minimum distance between any two (2) pin holes shall be 2.00
inches.
任意兩處針孔之間的最小距離需是2.00英寸.

6.7.4 Scratches 刮傷
Scratches that remove paint are not acceptable.
會磨去油漆的刮傷不允收.

6.7.5 Painted Groove 着色凹槽
Where paint occurs on the bottom of the groove, there shall be uniform coverage on the bottom
在凹槽底部要着色的地方, 凹槽底部和內側需復蓋一致.
and inside wall of the groove. The outside wall of the groove may contain underspray as long
凹槽外側可包含不足噴漆, 只要邊線波動每英寸不超過0.02.
as the mask line does not fluctuate more than .02 per inch.

6.7.6 Unpainted Groove 不着色凹槽
Where paint does not occur on the bottom of the groove, there shall be uniform coverage up to
在凹槽底部不着色的地方, 統一復蓋直到凹槽.
the groove. The inside wall of the groove may contain overspray as long as the paint line does
凹槽內側可包含過量噴漆, 只要漆線波動每英寸不超過0.02.
not fluctuate more than .02 per inch.

7. CLASS II 類別II
7.1 SCRATCHES/ABRASIONS 刮傷 / 磨損
7.1.1 Textured Surfaces 有紋路表面
Scratches or abrasions which remove texture are not acceptable.
會磨去纹路的刮傷 或磨損不可允收.

7.1.2 Non-Textured Surfaces 無紋路表面
Scratches or abrasions larger than .01 inch wide x .50 inch long are not acceptable and no more than two (2) per surface.
寬大於0.01英寸, 長大於0.50英寸的刮傷或磨損不可允收, 且每面不可多於兩處.

7.2 SPLAY 輕微裉色
Splay is not acceptable.
輕微裉色不允收.

7.3 CONTAMINATION 污染
Molded-in contamination greater than .025 in diameter is not acceptable. Any particle of
嵌入污染物直徑大於0.25不允收.
contamination less than .01 or less in diameter and with a minimum distance of .50 from any other
任何直徑小於0.01或更小, 且距任何其他粒子最小距離為0.50的污染粒子可被忽略.
particle shall be considered not visible. The minimum distance between any two (2) particles of
任意兩污染粒子之間的最小距離需是1.00英寸.
contamination shall be 1.00 inches.

7.4 SINKS 凹槽
Sinks greater than .005, when measured with a dial indicator with a .040 diameter tip, are not
acceptable.
用一帶有直徑為0.040尖端的千分表(刻度盤顯示器) 測量, 凹槽大於0.005不允收.

7.5 BLUSH 變色
Blush in this area is not acceptable without prior written approval from Compaq Computer
Corporation.
無事先Compaq 電腦公司的盡面認可, 該部位變色不允收.

76 KNIT LINES 接合線
Visible knit lines are not acceptable without prior written approval from Compaq Computer Corporation.
無事先Compaq 電腦公司的盡面認可, 該部位可視接合線不允收.

7.7 COSMETIC PAINT 外觀漆
All cosmetic painted surfaces shall meet the color requirements as defined by Compaq Computer
所有外表噴漆的表面需符合Compaq 電腦公司規定的顏色要求.
Corporation. All painted surfaces shall be uniform in gloss and free of streaks, runs, flakes, bubbles,
所有噴漆表面的光澤面需一致, 且無由內建漆引起的條紋, 熔化, 剝落, 空泡, 或材質遺失.
or loss of texture caused by paint build-up.

7.7.1 Adhesion 附着力
Cosmetic paint shall not separate from the base material when subjected to adhesion tests
根據Compaq 電腦公司規定在附着力測試中包裝漆需不會脫離於底料
specified by Compaq Computer Corporation. Paint shall be cured completely so that it cannot
噴漆需完善以使其不會被干布或手指擦去.
be rubbed off by a dry cloth or the fingers. If any paint transfers to a dry cloth or the fingers,
若任何漆被擦到了干布或手指上, 則此部位不允收.
that item is not acceptable.

7.7.2 Inclusions 雜物
Any inclusion greater than .04 in diameter is not acceptable. There shall be no more than four
任何直徑大於0.04的雜物不可允收. 每面不可超過4處雜物.
(4) inclusions per surface. The minimum distance between any two (2) inclusions shall be 2.00
任意兩處雜物之間的最小距離需是2.00英寸.
inches.

7.7.3 Pin Holes 針孔
Pin holes greater than .01 in diameter are not acceptable. There shall be no more than four (4)
直徑大于0.01的針孔不可允收. 每面不可超過4 處針孔.
pin holes per surface. The minimum distance between any two (2)-pin holes shall be 2.00
inches.
任意兩處針孔之間的最小距離需是2.0英寸
7.7.4 Scratches 刮傷
Scratches that remove paint are not acceptable.
會磨去油漆的刮傷不允收.

7.7.5 Painted Groove 着色凹槽
Where paint occurs on the bottom of the groove, there shall be uniform coverage on the bottom
在凹槽底部要着色的地方, 凹槽底部和內側需復蓋一致.
and inside wall of the groove. The outside wall of the groove may contain underspray as long
凹槽外側可包含不足噴漆, 只要邊線波動每英尺不過0.02.
as the mask line does not fluctuate more than .02 per inch.

7.7.6 Unpainted Groove 不着色凹槽
Where paint does not occur on the bottom of the groove, there shall be uniform coverage up to
在凹槽底部不着色的地方, 統一復蓋直到凹槽.
the groove. The inside wall of the groove may contain overspray as long as the paint line does
凹槽內側可包含過量噴漆, 只要漆線波動每英尺不超過0.02.
not fluctuate more than .02 per inch.

7.8 SPRUE HOLES 直澆口
Sprue holes greater than .10 in diameter are not acceptable. If the hole does not appear circular in
直徑大於0.10的直澆口不可允收. 若孔形不圓或邊緣鋒利, 不允收.
shape or has sharp edges, the hole is not acceptable. Holes which go completely through the part are
完全穿透部件的孔不可允收.
not acceptable.

8. CLASS III 類別III
8.1 SCRATCHES/ABRASIONS 刮傷 / 磨損
Scratches which are greater than 3.00 long by .03 wide by .01 deep are not acceptable. The
長大於3.00, 寬大於0.03, 深大於0.01的刮傷不可允收.
maximum number of scratches is two (2).
刮傷處最大數量為2.

8.2 SPLAY 輕微裉色
Splay greater than .50 wide by 1.50 long is not acceptable. There shall be no more than one (1)
寬大於0.50, 長大於1.50的輕微裉色不允收.
streak on any surface.
任何面不可超過一處條紋.

8.3