DSLJ型电热式胶带硫化器.doc

DSLJ型电热式胶带硫化器
MODEL DSLJ ELECTROTHERMIC
RUBBER BELT VULCANIZER

使用说明书
OPERATING INSTRUCTION MANUAL

一、硫化机的用途 Usage of Vulcanizer
DSLJ型电热式胶带硫化机（下称硫化机），体积小、重量轻，普通三相电源供电，热板温度均匀，水压系统供给（0～1.8MPa）均匀压力，配有轻型全自动电控箱。电控箱与主机的连接由一体化插件及多芯电缆完成，操作方便、工作可靠。目前广泛应用于冶金、矿山、电厂、港口、建材、化工等周围无爆炸性气体和足以腐蚀金属的有害性气体场合的帆布、尼龙、钢绳芯运输胶带的现场硫化胶接。亦适用于防腐、耐热等特殊性能胶带的硫化接头。
胶带接头的质量，直接影响到胶带的工作效力、使用寿命，尤其是目前长距离，高强度运输带更为重要。故DSLJ型电热式胶带硫化机是目前胶带运输机械中不可少的辅助设备。
Model DSLJ Electrothermic Rubber Belt Vulcanizer (following is called "vulcanizer'' for short), has the specialities of small volume, light weight, general three-phase power supply, homogeneous temperature of electrothemic plae. Well-distributed pressure {0-1.8Mpa) supplied by a hydiaulic system, equipping of light automatic control panel, connection of the control panel and the main equipment done by the integrated plug with the multicore cable, easy maintenance, realible working etc.
It is now used widely for the on-site vulcanizing connection of canvas~ nylon, conveyer with steel cable core inside as well as for the connection of rubber belt with special characteristics of anticorrosion and heat resistant under the circumstance of no explosive gas or any harmful gas to corrode the metal~ which is accepted by the metallurgical engineering, mineral production, power station~ harbor machinery architectural working or chemical industry etc.
The quality of the belt connection will influence the working efficiency of the rubber belt or the length of life directly~ especially for the long distance and high-strength conveyer. Therefore, model DSLJ vulcanizer is the necessary accessories for the rubber belt conveyer equipment.
二、 技术参数 Technical Data
1、硫化压力：1.5MPa， 1. Pressure of vul: 15MPa
2、硫化温度：145℃， 2. Temp. of vul: 145℃
3、硫化板表面温差：±3℃， 3. Supface temp. diff. of vul.Plate: ±3℃
4、升温时间（常温到145℃）：4.Hyperthermic time: ≯50min
≯50min， （mormal temp. is up to 145℃）
5、电源电压：380V、50Hz， 5.Voltage: 380V、50Hz
6、电控箱输出功率：36KW， 6.Output power of control panel: 36KW
7、温度调节范围：0～200℃，7.Temp.～adjusting scope:0～200℃
8、计时调节范围：0～59 min，8. Time.～adjusting scope: 0～59 min
9、上下加热板加压0.8 MPa后9.After pressuring the up and down beating
其缝隙：≯0.5㎜。 Plates in 0.8 MPa, the gap between the
Piate is no more than 0.5㎜
型号
Model
硫化带宽(㎜)
Width of Vulcanized
Belt (㎜)
规格
Spexification
热板尺寸
Size of heating plate
(长×宽)（L×W）mm
功率
Power
KW
外形尺寸
Dinemsion
长×宽×高
(L×W×H)mm
重量
Weight
㎏
DSLJ-650
650
650×830
830×780
10.44
1332×830×580
450
650×1000
1000×780
12.60
1394×1000×580
567
DSLJ-800
800
800×830
830×950
13.92
1592×830×580
515
800×1000
1000×950
16.80
1654×1000×580
645
DSLJ-1000
1000
1000×830
830×1130
15.66
1722×830×580
672
1000×1000
1000×1130
18.90
1784×1000×580
756
DSLJ-1200
1200
1200×830
830×1350
19.14
1977×830×725
884
1200×1000
1000×1350
23.10
2039×1000×725
1100
DSLJ-1400
1400
1400×830
830×1550
22.62
2242×830×725
957
1400×1000
1000×1550
27.30
2304×1000×725
1185
DSLJ-1600
1600
1600×830
830×1730
24.36
2372×830×895
1367
1600×1000
1000×1730
29.40
2434×1000×895
1690
DSLJ-1800
1800
1800×830
830×1950
27.84
2647×830×895
1480
1800×1000
1000×1950
33.60
2709×1000×895
1825
DSLJ-2000
2000
2000×830
830×2150
31.32
2922×830×895
1660
2000×1000
1000×2150
37.80
2984×1000×895
2042
DSLJ--2200
2200
2200×830
830×2330
33.06
3052×830×895
1849
2200×1000
1000×2330
39.90
2830×1000×895
2273

三、主要结构简介 Brief Introduction of Main Structure
硫化机有主机（1、机架，2、夹紧装置，3、垫铁，4、螺杆，5、螺母，6、垫圈，9、隔热板，10、上加热板，14、下加热板，15、水压板），7、高压软管，8、试压泵，11、二次电缆，12、电控箱，13、一次电缆组成。详见图1
The vulcanizer is constituted by the following parts.
l. machine frame. 2.clamps. 3.back-up iron plates. 4.bolt. 5.nuts. 6.washes. 9.heat-proof plates. 10.up heating plates.14.down heating plates.
15.hydraulic plates (the above parts are the constitution of main equipment). 7.high-pressure soft pipe. 8.pressure-testing pump. 11. secondary cables. 12.controi panel. 13.prima-y cable. (please find fig. 1 in detail}

图1

四、硫化机的使用安装 Installation & Use of vulcanizer
硫化机构件轻巧，一般人工均能搬动，安装前要考虑到电源的方便，操作空间，在运输机上施工时，用枕木搭一个平台，其要求根据硫化胶带的位置，硫化机同时使用的台数而定，施工前请准备好处理胶带的工具、胶料、0～200℃水银温度计等备件。
The structural parts of vulcanizer are light and handy, which can be carried manually. The operation space and the convenience of use of power should be considered before installaion. When putting a construction on the conveyer, a platform should be first put on by sleepers, which the dimension is according to the position of the belt to be vulcanized and the numbers of vulcanizer to be used at the same time. The other accessories such as the special tools to treat the rubber belt, the colloidal materials and the mercurial thermometer of 0℃-200℃ should be prepared as well.
硫化机的安装按下列步骤进行：
1、将下机架与胶带纵向成70°角摆放在平台上。图2
The procedure of the vulcanizer-in-stalling is as follows:
1 .Put the down fram on the plat form longitudinally in 70° defree with the rubber belt to be vulcanized. (see fig.2)

图2

2、将水压板放置到下机架上。见图3
2. Put the hydraulic plate on the down frame. (see fig.3)

图3
3、将下加热板放置到水压板上，注意工作面向上，四周与水压板对齐。见图4
3. Put the down heating plate on the hydraulic plate uniformly around it, with its working side upwords.(seefig.4)

图4

4、将按硫化工艺处理好的被胶接头放置到下加热板上如多台联用，则应在拼缝上铺一块0.3mm左右的钢皮或铜皮），并在两侧装上垫铁（垫铁用户自备，可用75㎜左右宽的平铁板，其厚比胶带略薄0.5～1mm，其长度可以硫化机长700㎜左右）用夹紧装置调整两垫铁间距与胶带同宽。见图5
4. Put the joint which has been preocessed according to the vulcanized technology, on the down heating plate,(if several vulcanizers are united, then a piece of about 0.3mm copper should be placed on the gap of two vulcanizers} meanwhile, the back-up iron plates are placed bilaterally (the iron plates are prepared by customers self, which the about 75mm width of iron plates can be used, but its thicknessis thiner than that of the rubber belt in 0.5--1mm, and its length is longer than that of the vulcanizer in about 700mm). The clamp mechanisms regulate the diatance vetween the two back-up iron plates to keep the same width with the belt.(see fig.5)

图5

5、放置上加热板，与下加热板对齐，工作面向下，如多台联用，同样在拼缝处放上钢皮或铜皮。见图6
5.Put the heating place on the joint which the working surface is connected with the joint, and keep the uniform with the down heating plate. If several vulcanizers are united, then a piece of about 0.3mm copper should be placed on the gap of two vulcanizers. (see fig.6)

图6
6、在上加热板上放置隔热板，在隔热板上放置机架与下面的机架对齐，装上螺杆、垫圈、拧上螺母，并以约30㎏-M的力距均匀旋紧各螺母见图7
6.Put the heatproof plate on the up heating plate, and then put the frame on
the heatproof plate which keeps the uniform with the down frame. Mount the bolts and washes and screw the nutsin about 30kg/m moment to tighten them evenly. (see fig.7)

图7
五、硫化机的操作程序 Operating Rules of Vulcanizer