自动立式插件机 文档 (2).doc

XG-3000自动立式插件机系列机器，最新最实用的立式机，独立的多套数的伺服控制系统，完成高稳定的插件性能，达到高速度高密度的完美效果。应用软件基于中文Windows2000系统，操作界面简单易懂，实现人机界面的对话，实践经验和科学理论的结合带给你产品品质和生产效率的提升。国家大力发展LED行业，为了满足市场新的需求，改进产品xg-3300可带振动盘，把散装的LED倒在振动盘上，机器自动识别极性、自动识别好坏，自动排序，通过导轨自动送料，是市场上效率最高LED插件设备。
1 周期速率 18000PCS/H（软件系统升级可提速）
2 插入率 小于300PPM
3 插入方向 360度 增量为1度。
4 引线跨距 双间距2.5/5.0MM
5 基板尺寸 最小50MM*50MM，最大450MM*450MM
6 基板厚度 0.79-2.36MM
7 元件规格 最大高度为23MM，最大直径为13MM
8 元件种类 电容器、晶体管、三极管、LED灯、按键开关、电阻、连接器、线圈、电位器、保险丝座、熔断丝等立式编带封装料。
9 元件引线剪脚长度 1.2-2.2MM(可调)
10 元件引线弯脚角度 10-35度(可调)
11 料站数量 60 站（推存使用站数），可选（10-100站）
12 机器尺寸(长*宽*高) 主机尺寸1.8米*1.6米*2.0米.料站尺寸0.5米*0.6米*0.76米
13 机器重量 750KG（40站）
14 使用电源 220V，AC（单相）50/60HZ，
15 不间断电源(UPS)配置 断电后可运行15分钟
16 使用功率 960W（节能型）
17 使用气压 0.6MPA以上
18 用气量 小于0.3立方米/分钟
19 使用环境温度 29摄氏度以下.
20 机器噪音 小于65分贝
21 孔位校正方式 影像视觉系统,多点MARK视觉校正.
22 驱动系统 AC伺服,AC马达
23 数据输入方式 USB接口输入(EXCEL文档格式),
24 控制系统 中文操作界面(WINDOWS系统控制平台)戴尔液晶显示器
25 元件密度 高密度插入方式
26 工作台运转方式 顺时针和逆时针方向
27 线路板输送方式 手工/自动可选
对比项目 环球 松下 新泽谷
1 程序结构 环球机器专用格式 松下机器专用格式 EXCEL办公格式
2 程序传输 3.5英寸软盘 3.5英寸软盘 USB接口传输
3 孔位校正 BEC光纤 工业相机 工业相机
4 MARK校正 无 无 有
5 工作台旋转 顺时针旋转 无 顺时针、逆时针双方向旋转
6 多块板生产 可多块板生产 只能单块板生产 可多块板生产
7 可操作性 不停机换料 停机换料 不停机换料
8 不间断电源（UPS） 机器外配置 无 机器内配置
9 元件适用性 大功力元件可以 大功力元件效果不好 大功力元件效果良好
10 JW跳线 没有独立送线装置，浪费跳线 独立跳线装置，节约跳线50%。 独立跳线装置，节约跳线50%。
11 生产转换快捷性 转换机种要把上一机种的料拆下，重新装下一机的材料。 转换机种要把上一机种的料拆下，重新装下一机的材料。 快捷，排料机和卧式插件机是各自独立的。
12 维护保养 繁锁，大太多的板卡。 难度较大，机械转动部位太多凸轮装置和板卡。 简单直观，电气控制简便，无太多的板卡。
13 PCB可容许变型量 上面1.6MM下面3.17MM 上面0.5MM下面1.2MM 上面3.17MM下面3.17MM
14 机板厚度 厚度規格0.79-2.36MM 厚度規格 1.6mm ± 0.15mm 厚度規格0.79-2.36MM
15 元件跨距 使用52MM编带料，5-20MM 如使用26MM编带元件跨距只有5-12MM 使用52MM编带料，5-20MM
16 元件剪脚弯脚度 0度-45度 15度-30度 0度-45度
17 设备交付 经过海关 经过海关 国内交机
18 设备价格 昂贵 昂贵 便宜
19 设备维护费用 昂贵 昂贵 便宜
20 设备成本回收 最少二年 最少二年 最慢一年

XG-3000 Series Automatic Vertical plug-in machines, the latest and most practical of the vertical plane, independent multi-copy number of the servo control system, complete the high stability of the plug-in performance, to achieve the perfect high-speed high-density effect.Applications based on the Chinese Windows2000 system, user interface easy to understand and realize man-machine interface dialogue, practical experience and scientific theory to bring you a combination of product quality and production efficiencies.Countries to develop the LED industry, in order to meet new market demands, improve product xg-3300 can take the vibration plate, pour the bulk of the LED on the vibration plate, the machine automatically recognizes the polarity automatically identify good and bad, automatically sorted by railautomatic feeding, the market is efficient LED plug-in devices.

1 cycle rate 18000PCS / H (software upgrades can speed)
2 Insert rate of less than 300PPM
3 into the direction of 360 degrees in increments of 1 degree.
4 double-spaced 2.5/5.0MM lead span
5 substrate smallest 50MM * 50MM, 450MM * 450MM maximum
6 substrate thickness 0.79-2.36MM
Maximum height of 7 component specifications 23MM, 13MM diameter of the largest
8 types of capacitor components, transistors, transistors, LED lights, key switch, resistor, connectors, coils, potentiometers, fuse blocks, fuse and other vertical tape packaging material.
9 foot length of component lead cut 1.2-2.2MM (adjustable)
10 foot component lead bend angle 10-35 degrees (adjustable)
Expected number of 11 stations 60 stations (push the memory usage station number), optional (10-100 points)
12 Dimension (L * W * H) Host size 1.8 m * 1.6 m * 2.0 m 0.5 m feeding station size * 0.6 m * 0.76 m
13 Weight 750KG (40 points)
14 Power supply 220V, AC (single phase) 50/60HZ,
15 uninterruptible power supply (UPS) configured to run 15 minutes after power failure
16 using the power of 960W (energy saving)
Use more pressure 0.6MPA 17
18 gas consumption is less than 0.3 cubic meters / minute
19 ambient temperature 29 degrees Celsius.
Machine noise is less than 65 db 20
Image correction means 21 holes vision systems, multi-point MARK vision correction.
22 AC servo drive systems, AC motors
USB interface data input means 23 inputs (EXCEL Document Format),
24 Chinese control system interface (WINDOWS system control platform) Dell LCD monitor
25 component density means high-density insert
26 workstations running clockwise and counterclockwise manner
27 circuit board manual transmission mode / Auto selectable

Panasonic Global Comparison New Jersey Valley project
A machine-specific format structure of the program Panasonic Universal machine-specific format EXCEL format for office
2 procedures transmission 3.5-inch floppy 3.5 inch floppy disk USB interface Transfer
3 holes correction BEC Industrial Cameras Fiber Industrial Cameras
4 MARK Correction No No Yes
5 rotating clockwise rotation without table clockwise, counterclockwise rotation in both directions
Production of more than six boards and more boards produced only a single plate can produce multi-block board production
7 operable non-stop refueling stop non-stop refueling refueling
8 uninterruptible power supply (UPS) configured outside the machine without the machine configuration
9 the applicability of large components can be large skill component skill components do not work to good effect a large skill component
10 JW jumper wire feeding device is not independent, separate waste jumper jumper unit, saving 50% of the jumper.Independent jumper device, saving 50% of the jumper.
Convert fast convert production of 11 aircraft on an aircraft should remove the material, re-install the next machine materials.Conversion models take on a model of the material removed, re-install the next machine materials.Fast, plug-nesting machine and horizontal machine is independent.
12 maintenance cumbersome, too large board.Difficult, too many moving parts mechanical cam device and board.Simple and intuitive, electrical control simple, no too many boards.
13 PCB above the allowable amount of variants following 3.17MM 1.6MM 1.2MM below above above 3.17MM 0.5MM 3.17MM below
14 board thicknesses 0.79-2.36MM thickness thicknesses 1.6mm ± 0.15mm thicknesses 0.79-2.36MM
Span of 15 components using 52MM Tape material ,5-20MM 26MM Tape components such as the use span with only 5-12MM 52MM Tape material ,5-20MM
16 components, curved scissors feet feet degrees degrees 15 degrees 0 degrees -45 degrees -45 degrees -30 degrees 0
17 After delivery of the equipment through customs to pay customs domestic machine
18 equipment is expensive expensive cheap
19 expensive cheap expensive equipment maintenance
Recovery of equipment costs at least 20 years of the slowest year for at least two years