1、1 XXX!你现在有空吗,我可以问你一些问题吗?Could I ask you some questions if you are free?/ Are you free now? May I ask you some questions (a question)?2 请问此产品的面是否为外观面?表面做什么处理?是晒纹/抛光?Can you tell me whether the surface of this part is a visible/esthetic one? What will we do for its surface? Texture or Polishing?3 请问产品
2、这个面可否加顶针或顶块?产品允许加扁顶针吗?Does this part need an ejector pin or an ejector bar? Can we add an ejector blade?4 这个产品的柱位我们打算做司筒。(或镶针)可以吗?Can we add ejector sleeves or ejector pins in the boss of this part?5 产品的这个位置不能出模,我们打算做行位,在此面上会有分模线,你接受吗?Theres an undercut at this position and it needs a slider. It wil
3、l also have a parting line on this side, is that OK?6 产品里面的这个位置我们打算做斜顶或内行位,有问题吗?We will make the lifter and (inner) slider in this position, will that be a problem?7 你提供的2D产品图与3D产品图不一致,请问以哪一个图面为准?The 2D and 3D drawing you provided is not the same, can you tell me which one is correct?8 你提供的3D产品图有的地方
4、没有出模角,有的地方胶位太厚,有的地方胶位太溥,这些产品问题我们可以自己修改吗?修改后会给交给你确认。There is no draft angle in the 3D drawing, some materials are too thick, and some place are too thin. Can we modify this part by ourselves? We will send the drawing to you for you to check after we modify it.9 按你们提供的缩水率千分之五,这个模具的尺寸已经做到了模具图面要求。但注塑出来的
5、产品不符合你们的产品图。 请确认你们的材料的缩水率是否正确?Accoring to the shrinkage one over two hundred, the mold has been done in the right dimension, but the part falls short to your part drawing, are you sure the shrinkage is right?10 产品的这个位置太小,导致模具钢料太溥,能够加宽这个位置吗?This position is too small and will make the steel material
6、here too thin, can we widen it here?报告 wylwyl VIP会员 来自 江苏状态 离线 #3使用道具发表于 2007-7-7 10:04 资料 个人空间 个人短信 加为好友 只看该作者 11 斜顶与后面的柱位空间太小,斜顶在运动时会干涉到柱子,能移动这个柱子的位置吗?The angular lifter interferes with the boss during ejection. Please consider changing the position of the boss.12 这个筋骨位胶厚太溥,而且高度偏高,注塑时很难填充这个筋位,可以增加
7、这个筋骨位的厚度吗?The rib here is too thin and on the high side, so it will be difficult to fill here when we do the injection, can you inrcease the thickness of this rib?13 你是想将此筋骨位的高度加高/减低吗?加胶的位置我们将用铜公放电加深。但减胶的位置有两种做 法,1、做镶件;2、烧焊;因为镶件的底部有运水,我们简单的做法是烧焊处理,你可以接受吗?Will you increase/decrease the material on th
8、is rib? We will use EDM if you add material, but there are two option if you choose to decrease:1.Make inserts;2.Welding, because there is water in the bottom of the insert, is that OK?14 这个样板的筋骨位底部烧焦,是因为排气不良,我们可以在筋骨位的中间增加一个镶件。This sample has been burned in the bottom because the venting is not good
9、, we can add an insert in the middle of the rib.15 重做镶件大约需要5-6天时间,你能接受吗?It will take about 5 or 6 days to redo the insert, is that OK?16 产品的这个面我们已经做了晒纹处理,如果需要加胶,这个面我们需要重新外发晒纹。可能需要几天的时间。 所以我们直接以铜公放电的火花纹取代你要求的纹路,你可以接受吗?We have made the texture on this side, if we add material, it will take some days t
10、o remake the texture by out-resourcing, so we suggest using the texture by EDM instead, is that OK?17 模具是用公制/英制的配件?需要备用件吗?Is this mold dimension measured in inches or meters? Does it need spare parts?18 模具上铭牌上的刻字内容是由你们提供吗?你们什么时候可以这些刻字资料。Will you provide the engraving content of the plate of this mol
11、d to us? When will you send it?19 可否提供此模具生产时,注塑机的型号及相关资料。如:啤机大小、呵林柱尺寸、顶棍孔尺寸等Can you provide the type of injection machine and other related information of this mold to us? Such as the boss dimension, the holes dimension of the ejector pin and the size of the injection machine and so on.20 这个问题我需要同其它
12、同事商议会再答复你。I need to discuss this problem with the other colleagues and then I will reply back to you.报告 wylwyl VIP会员 来自 江苏状态 离线 #4使用道具发表于 2007-7-7 10:05 资料 个人空间 个人短信 加为好友 只看该作者 21 我们将尽力达成你的计划,如有异常,会及时通知你。We will try our best to complete your plan, if there are any complications, we will notify you i
13、mmediately. 22.这个产品的长度为330.12MM,宽度为78.96MM,高度为45MM.胶厚为2MM,重量为70.63g,试模注塑机型号为250吨,胶料颜色为黑色,产品外表面晒纹处理,内表面为抛光.需要日期章、环保章、材料章.前后模用2344氮硬,斜顶和行位座用738H,以上模具信息正确吗?请确认!The length of this part is 330.12MM, Width is 78.96MM, height is 45MM, thickness is 2MM, weight is 70.63g, the injection machine is 250T,the ma
14、terial is black, the outside of the part has texture, inner side needs polishing, and it also needs a date and recycle stamp,the core&cavity is 2344 nitridng, the lifter and slider shelf is 728H. Please check the information above!23 现在到了吃午钣的时间,我们下午再继续好吗?It is time to have lunch, lets discuss this p
15、roject later this afternoon?24.和滑塊干涉的倒勾請加料填平至滑塊可以順利滑動(The undercut area interferes with the slide block and needs to be filled with material to help the slider move smoothly.)25. 加肉太多 (The thickness added is too thick.)26. 加肉面積太大 (The thickening area is too wide.)27.GATE位置移位 ( The gate position is m
16、oved.)28. 滑塊拆的位置 (The split line of slide block or the area of slide.)29. 此處有尖角,填充困難 (It is hard to fill this area due to the sharp feature.)30. 此處鋼材太薄,強度不足而且不容易冷卻(The strength of this area is too weak and it is hard to cool because the steel is too thin.)31. 圓柱特徵要有一半圓不可以拆在滑塊上,以免粘滑塊造成拉白,拉斷(We avoid
17、designing the semicircle of the cylinder on the slide block because it will be pulled apart or cause drag marks.)32. 此處做斜銷在作動時會削到成品肉厚(The part will be damaged if we make the lifter in this area.)33. 這個面是裝配面,不能加料(This is a critical surface where we cannot add additional material.)34. 此處料位太厚,會有縮水,建議減料
18、改善(Because of the shrinkage of the thickness, we suggest reducing some wall thickness to improve it.)35. 此面是不是外觀面,此處做滑塊的話會有夾線,是否可以接受(Please confirm whether it is a critical surface or not. Also, confirm whether it is acceptable to have a slide split line if we have a slide in this area. )36. 此處有倒勾,能
19、否減料,使公母模靠破,不做滑塊和斜銷(Please confirm whether we can reduce material to the area where we have an undercut as indicated to have shut offon cavity side. No slide block and lifter will be made. )37. 請盡快確認這種拆模方式和結構,否則會影響模期(Please confirm the issues of Parting line, Gate position.Etc. as soon as possible; o
20、therwise, the lead-time will be extended.)38. 此面是否有特殊要求,能否有頂針印(Please confirm whether it is a critical surface or not and if we can have E.J. pin marks on it.)39. P.L面開在此處,模具上會有尖角和刀口,對模具壽命有影響(There are sharp edges if we set the parting line here, It will reduce the tool life)40. 加大拔模角,以便脫模順利 We sugg
21、est enlarging the draft angle to help release the tool.)报告 wylwyl VIP会员 来自 江苏状态 离线 #5使用道具发表于 2007-7-7 10:05 资料 个人空间 个人短信 加为好友 只看该作者 41. GATE做在此處的話有兩個缺點:1.蓋子打開時可以看到GATE的修剪部位; 2.兩個斜銷在同一側,頂出也不是很平衡.(There are two problems if the gate is to be designed in this area:a). It is easy to see the gate mark whe
22、n you open the cap.b). The ejectors are unbalanced when two lifters are on the same side)42. GATE做在此處的話.蓋子打開後看不到GATE的修剪部位(The gate mark is not visible if the gate position is designed like this.)43. 如果GATE一定要做在你們指定的位置的話,那還不如做在這一側,這樣的話還可以減小這個位置的縮水(If you insist that the gate position has to be like t
23、he original design, then we would further recommend to have it to the area indicated so it can avoid a shrink problem in this area.)44. 在此處GATE做潛頂針的話,背後的外觀面會有沖料痕,而且成品又是黑色的,會最明顯(If the design of the gate has to be a sub. Gate, then the back surface of the part will have serious flow marks due to the
24、black colour.)22. P.L開在此處不合理,模具加工困難,P.L應改為和圖示的一樣(This area is not suitable to have a Parting line because the tool will become more complicated; therefore, we recommend to have the Parting line as indicated.)45。产品粘母模的機會很大,能否在公模加倒勾,拉料頂針或者公模保留E.D.M紋,開模時使成品留在公模一側(There is possible sticking on cavity; t
25、herefore, please confirm whether it can make undercuts, snatch pinsor leave coarse E.D.M. on the core to snatch the part on) 46.此處料厚段差很大,成品表面會有應力痕,是否接受(Please confirm whether it is acceptable to have stress lines on the surface because the thickness is not equal.)47. 請注明何處為外觀面,能否提供2D圖和注意事項(Please ad
26、vise where the critical surface is. Please also provide us a 2D drawing with critical dimensions. )48. 紅色所示處是有問題的地方,請特別注意(Please note the red highlights because those areas have problems.)49. 成品設計此處有問題,建議如下圖所示修改(We would suggest using the attached part design as the current design has problems.)50.
27、此處改為一個球形的凹槽 (We suggest modifying it as a globe recess.)报告 wylwyl VIP会员 来自 江苏状态 离线 #6使用道具发表于 2007-7-7 10:06 资料 个人空间 个人短信 加为好友 只看该作者 51. 圓柱特征要有一半不可以拆在滑塊裡,以防拉斷 (this issue is the same as no.8)52. 此處大滑塊上走小滑塊,小滑塊要先退,大滑塊要做延遲(The inside small slide block will recede first and the parent slide block have t
28、o postpone sliding.)53. 滑塊要用液壓油缸抽芯以保証開合模順序(The slide pins will use an oil cylinder to assure that the process is in proper order.)54. 這個面有裝配,加料的話裝配時會頂住,如圖所示(We cannot add material to this surface because it will intervene between the two parts when it is assembled. Please see the sketch attached. )5
29、5. 可降低斜銷面,增加成品些許肉厚來做變化(To descend the surface of lifter in order to thicken the part.)56. 一半做斜銷,一半做自然 (One half side will have the lifter and the other half will be solid/nature.)57. 此處兩個柱子重疊,有倒勾,不能做自然,要做SLIDE(These two bosses are overlapping with undercut therefore it can not be made as solid. Wesu
30、ggest making it with a slide block.)58. 此處強迫頂出 (This area needs force ejection.)59. 公模兩段開模,這個地方先退 (Here will be a double ejection for forward and receding.)60. 此處做鑲件會有夾線,能否接受 Please confirm whether it is acceptable that there will be a split line here.)报告 wylwyl VIP会员 来自 江苏状态 离线 #10使用道具发表于 2007-7-7
31、10:08 资料 个人空间 个人短信 加为好友 只看该作者 All in English& Imperial Unit全部使用英文和英制单位Are part dimensions to print plus shrink?请检查内模尺寸有否乘缩水?All wires protected from sharp corners?凡有电线通过的角位要改为R角,是否完成?All replaceable components must be standard components.所有替换的元件必须是标准件。Add shot counter?是否加啤塑总计器?A complicated mould wi
32、th thorough design consideration to overcome the numerous design contraints.一个复杂的模具,设计经过周详考虑,成功地克服了各种设计上的限制。All moving components should use hardened steel : all slides should be installed with hardend or lubricated alloy wear plates and gibs, and with positive slide retainer.所有移动的零件应使用硬钢料,行位必须用硬垫板和
33、硬线条,而且必须有限位及定位锁。报告 wylwyl VIP会员 来自 江苏状态 离线 #11使用道具发表于 2007-7-7 10:09 资料 个人空间 个人短信 加为好友 只看该作者 BOM including water fittings,ejectors&custom components.BOM的内容应包含运水接头,顶针和自制的零件.BeCu for lifters if w/o water circuits。若没有运水回路,斜顶为铍铜。Corresponding components mirrored at core&cavity对应的部件在前、后模平面视图中镜像Check poli
34、sh for line of draw finish?有否省光就出模?Core pull slot mechanism installed and O.K.Crane capacity and loading clearance.模具须用多大吊机才可搬动。Conductmoldflow &mold warp analysis.经流道及变形电脑模拟分析。Component and/or 3D mould design drawing.散件图或3D模具图Cooling less important when dimensions are not important.若尺寸不重要,适量冷却也可。Co
35、mbine a traditional 4 cavity edge gate and a 4 cavities reverse gate mould which help to double the moulding capacity and reduce production cost.将一个标准四模腔大水口模具与一个四模腔倒转大水口模具结合成为一套可于同一大小的注塑机,生产量可增加一倍的层板模具,并且可降低成本。Can be seperated into two individual moulds for moulding in two different mould shops.此模具最
36、大的特式是,可将模具分开变成两套,在不同地方生产,增加生产的灵活性。Consists of all standard mould components which facilitates mould maintenance.由于全套模具均利用模具标准零件制成,在维修及换零件上比较方便。报告 wylwyl VIP会员 来自 江苏状态 离线 #12使用道具发表于 2007-7-7 10:09 资料 个人空间 个人短信 加为好友 只看该作者 Die draw called out出模方向的标示Dimension all the opening , travel & clearance标出前、后模距离
37、,滑动部件滑动距离和塑件脱离的位置DME egr. Water fittings recessed and marked?是否使用DME运水接头及编号?Delivery right side up , or in two halves?开箱后是否容易吊出模具及是否分开前/后模运输?Eyebolt size and balance in 2 sides吊模孔尺寸,平衡,4边都要有Ejection stroke & slide, lifter travel dimensioned出行程、行位、斜顶行程的标注。Ejection study iflifter adopted若有斜顶,做出分析。Ejec
38、tion extended at the most顶出到极限位置Ejector guide pins installation .顶针导柱的安装。Eyebolts for inserts more than 50lbs.重量大于50lbs的镶件必须要有吊模孔。Edge gate or sprue gate requiring secondary operation acceptable.边缘型或直入型水口都可以接受。报告 wylwyl VIP会员 来自 江苏状态 离线 #13使用道具发表于 2007-7-7 10:09 资料 个人空间 个人短信 加为好友 只看该作者 4 point in HR
39、C different to lifters contacting or cavity steel。斜顶和与其接触的内模或镶件在硬度上有4度的差别(HRC)。4X size section , dimensioned to reflect the actual size.水口及水口顶针的4倍放大视图,按实际尺寸标注。General ,safety and handling 常规、安全和搬运要求Guided ejection recommended for mould above 100 tons clamp capacity, ejector pins of 1.5mm or smaller,
40、 or ejector stroke longer than 50mm.建设模具用于锁模力超过100吨的注塑机,或有1.5mm以下的顶针或顶出行程超过50mm时,应装上顶针板导柱。Guide pin cleared and vented?边钉插入模板有否顶着及加疏气空?报告 wylwyl VIP会员 来自 江苏状态 离线 #14使用道具发表于 2007-7-7 10:09 资料 个人空间 个人短信 加为好友 只看该作者 Hot manifold wired to print and checked? 热咀电线接位有否编号?Horn pin clearance hole?斜边与行位有否空间?Hy
41、draulic actuated slide together with electricallimit switch.行位采用油压推动,配合安全电制。Heaters fitted+0.002/-.000, leads tagged and connected to terminal.热嘴装配,电线源头、尾有否安装稳固。(+0.002/.000)Inserts keyed and numbered to prevent incorrect assembly.镶件定位和编号以防止不正确的组装。Jaw angle 3 deg.more than angle pins(25 degree).斜面角度
42、要比行位斜边角度大3度(25度)。Keep enough space to run waterline at slide /lifter/major inserts.在行位、斜顶、主要镶件处保留足够位置(空间)布置水槽。报告 wylwyl VIP会员 来自 江苏状态 离线 #15使用道具发表于 2007-7-7 10:10 资料 个人空间 个人短信 加为好友 只看该作者 Lifter angle less than 15 degree.斜顶角度小于15度。Lifter rods dia, less than 1.斜顶杆直径不能少于1。Limit switch in tact and prote
43、cted.是否已安装限位制?Moldbase and steel dimensioned模坯和钢料号的标注Minimum 5 deg.for shut-off.斜顶镶件最小5度插穿。Mechanism for sequence动作机构是否正确?Mold safety straps installed and painted red?是否已安装安全带及喷上正确颜色在模坯上?Mould flow and simulation should be carried out for the best gate location, filling analysis, pressure distributi
44、on and heat distribution.适宜应用模拟的模具注塑过程,注射分析、压力分布及温度分布以确定最佳入水位置、流道尺寸和疏气位置等。Mould should be designed with maximum cooling and with appropriate amount of ejection points.模具在设计上要做到尽快冷却,上、下内模高温点应该有个别的冷却,应有适量顶针。Mould should be able to run fully automatic. Large part should be picked up by robot.模具能够全自动生产,
45、大的零件应由机械手拿出。Mould should be tested to meet a defined Cpk quality standard.模具经过测试,符合预定的Cpk质量标准。Mould should have safety features to protect accidental damage, incorrect assembly and set up of mould.模具应具备可以预防意外损害及错误安装等安全特性。Mould halves requiring accurate alignment of core and cavity, and shut off shou
46、ld have appropriate part line locks.上、下模需要精确配合或有擦位的地方, 模具一定要有直身锁。Mould requiring heating should have insulator plate.需要加热的模具,必须有隔热板。Mould preferred to run automatic; self-degating whenever possible.模具最好能自动生产,模具尽可能自断水口。报告 wylwyl VIP会员 来自 江苏状态 离线 #17使用道具发表于 2007-7-7 10:10 资料 个人空间 个人短信 加为好友 只看该作者 No obstructions on buttom surface of mold? 模具必须稳定位置如有凸出物请加脚座,是否完成?Overall mold size of the moldbase & shut height模坯长宽和模厚(模架的长宽)Out
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