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1、压缩空气干燥机Compressed air dryers 压缩空气干燥机 Compressed air dryers 微热再生吸附式干燥机和过滤器 杭州嘉隆气体设备有限公司 2013 Oem：杭州嘉隆气体设备有限公司 Add：浙江省杭州市下城区沈家路198号/北京市丰台区右安门开阳里六区11-405# Tel：+86-571-85365111 / +86-10-67355195、60106117 Fax：+86-
2、571-85365000 Mb：+86-13588827999 E-mail：hzjialong2000@ Http：www.J 13 压缩空气干燥机Compressed air dryers 一、吸附式干燥机说明（可提供微热再生机型/再生机型） Specification for Heatless regenerative desiccant absorptive air dryer 以微热再生吸附式干燥机作说明： 概述：Summary JLAH型微热再生吸干机是杭州嘉隆气体设备有限公司自行设计制造的高效压缩空气干燥机器，结合了国外众多厂家（美国汉克森ha
3、nkison、德国）超滤Ultafilter、英国多明尼克Domnick Hunter/DH）最先进的设计理念，我们一直紧追国际先进技术，不断向客户提供技术含量更高、效果更好的产品。一直以来产品大量进入国际市场，出口到土耳其、肯尼亚、博茨瓦纳，印度、印度尼西亚、斯里兰卡、老挝、柬埔寨、哈萨克斯坦、苏丹等国家……产品档次和技术达到国内先进水平，并日益接近和达到国际先进水平。 JLAH type heatless dryers is Hangzhou Jialong gas Equipment Co., Ltd. to design and manufacture efficient compr
4、essed air drying machines, combined with many foreign manufacturers (, Hankison hankison, USA German ultrafiltration Ultafilter, England Dominique domnick hunter)advanced design concepts, we have been hot pursuit of international advanced technology, continue to provide customers with higher technol
5、ogical content, the better the product. The products have been poured into the international market, exports to Turkey, Kenya, Botswana, India, Indonesia, Sri Lanka, Laos, Cambodia, Kazakhstan, Sudan and other countries. Product quality and technology to the domestic advanced level, and increasingly
6、 close and reached the international advanced level. JLAH型吸干机用于清除压缩空气中的水分，使压缩空气的露点温度达到-20OC~-60 OC，甚至于更低。压缩空气的露点与吸附剂类型、循环周期及压缩空气进气温度有关。 JIALONG JLAH type dryer is uesed to remove water in compressed air with the outlet dew point at -20OC~-60 OC( or lower as required ) . 本机是根据变压吸附的原理，利用自热（无需外部热源）再
7、生的方法对压缩空气进行吸附干燥的一种除湿净化装置。采用双塔结构，一塔在压力下吸附空气中的水分，另一塔用接近于大气压力的部份干燥空气使吸附塔中的吸附剂再生，经过一定时间，两塔切换，这样就保证了干燥压缩空气的连续供应。每个塔的实际工作过程分为三个阶段：吸附——再生——充压。 Principle: PSA and regenerated by using self –heating Feature: adopt twin tower ,one absorbing water under certain pressure while the other one regenerates by
8、using small part of dried air（pressure is little higher than standard air pressure）.And they exchange by turn within one cycle. The three stages are :absorbing –regenerating –balancing pressure 工艺流程： JLAH型微热再生吸附式干燥机的工艺流程如图一所示，压缩空气通过IA进入吸附塔A，空气被干燥。干燥后的空气经CA到达出口，其中有一部分空气作为再生气在到达出口前从气流中分出，经RV的流
9、量控制，进入到H中，在H内再生空气被加热，温度上升，再经OB流入吸附塔B。吸附塔B内有上半个周期吸附下来的水份，再生气带走这些水份并经RB和MF排空，此为加热再生阶段。随着加热时间的延长，B塔内的温度不断上升，经过一定时间，H断电，再生空气冷却，此为冷却再生阶段。经过设定的时间后RB关闭，吸附塔B开始升压直到两塔压力平衡。升压需要一定的时间，以保证两塔压力均衡，否则可能引起出口处压力波动。半个循环周期后，IA关闭，同时IB打开。延时几秒钟后RA打开。现在吸附塔B开始干燥空气，而吸附塔A则进入再生状态。吸附塔B工作半个周期后重新回到再生状态，这段时间为一个循环周期。 JLAH-type m
10、icro heat regenerated adsorption dryer process is shown in Fig compressed air entering through the IA adsorption tower A, the air is dry. After drying air through the CA reaches the outlet, wherein a part of the air as the regeneration gas arrive separated from the gas stream prior to the outlet, th
11、e flow control via the RV into the H, the H in the regeneration air is heated, the temperature rise, and then by OB flowing into the adsorption tower B. The adsorption tower B in the upper half cycle of adsorption down the water, and then angry away moisture and RB and MF emptying the regeneration s
12、tage, and this is heated. With the extension of the heating time, the temperature of the column B is rising, after a certain time, H power, reconditioning air cooling, this regeneration stage for cooling. RB off after a set time, the adsorption tower B starts a step until the pressure balance of the
13、 two towers. Boost requires a certain amount of time, to ensure that the pressure equalization of the two towers, or may cause the outlet pressure fluctuations. After half cycle, IA closed, while IB Open. After a few seconds delay RA opens. The adsorption column B is now the start of the drying air,
14、 while the adsorption tower A into the reproduction state. Adsorber B to work half cycle back after the reproduction state, this time for a period of one cycle. Tower A is absorbing Tower B is absorbing (工 艺 流 程 图 working process chart) 代号 名称 代号 名称 IA
15、IB 进气阀 RA、RB 再生阀 CA、CB 止回阀 OA、OB 止回阀 H 加热器 RV 再生气调节阀 MF 消声器 PA、PB 压力表 特 点features： （1）. 吸附塔 absorptive tower l 吸附塔的设计时充分考虑使通过吸附剂层的气流保持适当的流速，避免吸附剂流化，防止吸附剂移动和粉尘飞扬。 when the designing ,we take the flow speed into full consideration to avoid absorbent fluidized, and desiccant vibrati
16、on and dust folw l 离线的筒体采用缓慢而完全的加压方法，防止吸附剂层移动和吸附剂腐蚀，并且消除下游压力浮动现象。 The cylinder and the slow and complete compression method prevents desiccant layer vibration and desiccant corrosion, and eliminate the floating phenomenon due to downstream pressure 典型双塔式吸附系統 Typical twin tower absorptive sy
17、stem l 独特的气流扩散器结构，采用进口不锈钢气流扩散器，能有效地将气流均匀分布进入吸附塔，防止沟流现象。 The unique structure of air diffuser adopts import stainless steel air diffuser, which can effectively make air evenly distributed into adsorption tower, prevent channel flow phenomenon l 卓越的筒体设计，保存98%的吸附热，储存的热量用于保持再生阶段的再生气温度，使再生气的水分
18、消除能力达到最高，所需的再生气用量降到最低。 Excellent cylinder design save 98% of the adsorption heat, storage heat tis used to maintain the temperature of regenerated air during regenerating stage , make the highest, water remover ability and minimum the amount of used regenerated air. l l 可靠性-合适的筒体尺寸，可防止吸附剂层流化和吸
19、附剂劣化，使吸附剂和阀门都达到最长使用寿命。 Reliability-the right cylinder size, can prevent the desiccant layer degradation and deterioration, make the desiccant and valves achieve the longest life expectancy l 分开的充填口和排出口，便于更换干燥剂。 Separated filling mouth and releasing mount, make it convenient to replace desiccant
20、 （2）. 吸附剂层 desiccant layer l 大型吸附剂层，确保充分的接触时间，产生持续一致的露点 Large desiccant layer ensure full contacting time, produce consistent dew point l 包含额外的吸附剂，用于补偿吸附剂的初期老化（吸附剂在达到稳定状态之前，通常要损失30%的能力） Contain additional desiccant which is used to compensate for the early stages of the aging desiccant (befor
21、e stable state, desiccant usually lose 30% of ability l 选用优质高效经久耐用的活性氧化铝吸附剂和分子筛，经试验证明不会在水里分解（不像硅胶），具有高抗碎强度和抗磨蚀性，静态吸湿能力，在100%相对湿度时为重量的21%。 We select high quality and durable activated alumina desiccant and molecular sieve, the test proves that they will not resolve in the water (not as silica g
22、el), They have the high strength and abrasion resistant, static moisture absorption ability is 21% compared with the 100% relative humidity . l （3）. 气流 air flow l 上游吸附：在气流进入筒体之前清除水分和重污染物，防止吸附剂受污染，筒体降压时污染物排出 l 下游再生：防止吸附剂层在降压时移动。 l 对流吸附/再生：尽量节省再生所需的能源。 Upstream adsorption: moisture and heavy
23、pollutants in air is removed before flowing into the cylinder, which avoid contamination of desiccant . pollutants will be released when cylinder pressure decrease （4）. 消声装置 muffler devices l 消声装置采用高效排气消声器，在允分降低再生排气时的噪音，降低噪音在30-50分贝以上。 We adopt high exhaust muffler, fully reduce the noise by t
24、he 30 to 50 decibels （5）. 切换阀门 switch valve 根据吸附干燥机运行特点，采用杭州嘉隆为吸附式干燥机开发的气缸阀。 杭州嘉隆吸附干燥机阀门特点如下： special pneumatic butterfly valve, features are as follows: ² 保护等级：与IP56相当 protection level: similar to IP56 ² 标准工作温度：-20℃到+80℃ standard working temperature:-20 ℃ to + 80 ℃ 活塞阀Pisto
25、n valve(吸附干燥机专门开发) （6）. 控制系统 control system 干燥器的控制系统留有与远程控制系统的接口。干燥器设[远程/就地]切换开关；能提供给集控室运行、停止、故障及允许远方控制信号，能接受集控室的启动、停止信号（接点均为无源开关接点，其接点容量为220VAC，5A.）。干燥器的[远程/就地]切换开关在远程位置时，集控室能控制干燥器的启停；在就地位置时远程控制不起作用，由干燥器本身控制器上的启动、停止按扭来控制。 Dryer control system reserve remote interface for control sy
26、stem . A drier has a [remote/local] switch; It can provide ecr with operation, stop, fault and allow remote control signal, also accept the ecr start and stop signals (contacts are all passive switch contacts, their contact capacity is 220 VAC, 5 A.). When the dryer’s [remote/local] switch is in
27、the remote control stage, ecr can turn on or off dryer; In LOCAL position , the remote control doesn't work, start and stop button in the dryer itself will control then. 为满足高性能、高可控性的需求，本公司生产的吸附式干燥机的电气控制系统采用德国SEIMENS的PLC。 To meet the needs of high performance, high control, JIALONG JLAH series typ
28、e dryer ‘s electric control system adopt the German SEIMENS PLC. 产品图片：Product Image 二、过滤器说明 filter specification 嘉隆生产的压缩空气精密过滤器，按过滤精度的不同有9级、7级、5级、3级、1级等五个等级。 JIALONG produce compressed air the precision filter ,there are 5 grades.according to the different filtration precision : grade 9, g
29、rade7 , grade5, grade 3, grade 1 压缩空气进入过滤器内，通过拦截、惯性、扩散、重力等作用，有效地去除压缩空气中含有的水份、尘粒、油雾等杂质，从而使压缩空气洁净干燥，使气动设备可靠性提高，产品质量提升。杭州嘉隆公司的过滤器滤芯本身用多层次的滤床构造，其容尘量极大，有效性高，使用寿命长。 Compressed air flow into the filter, after the interception, inertia, diffusion and gravity effects , JIALONG filter effectively remove th
30、e water, dust particles, the impurities such as oil mist contained in compressed air . It makes compressed air clean /dry, increase pneumatic equipment reliability and improve the product quality.JIALONG filter element itself has multi-level structure with a great quantity of dust inlet , Finally ,
31、it maintains high efficiency as well as long service life 过滤器滤芯说明 型号 结构与功能 应用范围 HF9级主管路滤芯 △可拆洗的不锈钢网状核心，用离心力分离10μm或更大固体及液体微粒可替换的玻璃纤维完全过渡3μm或更大固体及液体微粒，重力作用将水带到过滤器底部并排出 △油雾剩余含量5ppm △去除大量水分及大微粒 △后部冷却器的分离器 △冷冻式干燥机的分离器 HF7级油雾滤芯 △滤芯内外层防腐蚀保护 △多层玻璃纤维及微纤维过滤1μ以上固体及液体微粒 △环氧聚脂层保护的多层玻璃纤维聚洁油雾并过滤固态微粒油
32、雾剩余含量度1ppm △气动工具、马达气缸前置过滤器 △超精油雾过滤器的前置过器 △吸附式干燥器的后置过滤器 HF5级 微油雾滤芯 △滤芯内外层防腐蚀保护 △多层玻璃纤维及微纤维，过滤大微粒，为下阶段预过滤复合纤维层进一步聚结微油雾 △外层紧附海绵网套 △去除0.01μ或更大固态及液态微粒，去除99.9+%微油雾，油雾剩余含量0.01ppm △喷漆、注模、仪器、控制阀门的前置过滤器 △吸附式干燥器的前置过滤器 △冷冻式干燥器的后置过滤器 △吸附式干燥器的后置过滤器 Specification for filter element model
33、 Structure and function application HF9 main channel filter △Detachable stainless steel mesh / separate 10 μ or bigger solid and liquid particles with centrifugal force. Replaceable glass fiber completely filter 3 μ or bigger solid and liquid particles, By gravity ,water will be drained from t
34、he bottom of filter △ left oil mist content is 5ppm △.remove most water and big partical △.seperator for after chiller △.seperator for refrigerated compressed air dryer HF7 oil mist filter element . △anti-corrosion both inside and outside of the element . △Multi-layer fiber glass and micro
35、fiber filter above 1 μ solid and liquid particles . △multi-layer fiber glass ( protected by epoxy polyester layer ) gather oil mist and filter solid particles . △The left oil mist content is less than 1 PPM △.prefilter for pneumatic tools /motor /cylinder △.prefilter for the essential oil mi
36、st filter △.post-filter for desiccant compressed air dryer HF5 Micro oil mist filter element △.anti-corrosion both inside and outside of the element . △multi-layer fiber glass and micro fiber will filter big particals .Sponge nets set for the next stage . △.remove 0.01 or bigger solid and liq
37、uid particles, remove 99.99 + % micro oil mist, the left oil mist content is about 0.01 PPM △.prefilter for painting/ mould /instrument /control valve △.prefilter for desiccant absorption compressed air dryer △post-filter for refrigerated/desiccant compressed air dryer 三、推荐的配置清
38、单 3.1压缩空气净化设备供货清单（推荐清单供参考，实际以用户要求为准） 序号 设备名称 规格型号 单位 数量 产地/生产厂家 备注 1 主管道过滤器 JHF9系列 只 1 杭州嘉隆 2 前置除油过滤器 JHF5系列 只 1 杭州嘉隆 3 微热再生吸附式干燥机 JLAH系列 台 1 杭州嘉隆 4 后置除尘过滤器 JHF7系列 只 1 杭州嘉隆 3.2主要配件清单（配置清单供参考，实际以用户项目为准） 序号 名称 型号 数量 品牌 备注 1 PLC控制器 JLAH 1套 西门子SIEMEN
39、S 2 PLC控制器模块 JLAH 1套 西门子SIEMENS 3 电磁阀 JLAH 1套 台湾Mindman 4 进气气动阀 JLAH 2只 杭州嘉隆 5 排气气动阀 JLAH 2只 杭州嘉隆 6 止回阀 JLAH 2只 杭州嘉隆 7 过滤减压阀 JLAH 1只 台湾AIRTAC 8 消声器 JLAH 1套 杭州嘉隆 9 扩散器 JLAH 1套 杭州嘉隆 10 吸附塔 JLAH 2只 杭州嘉隆 11 专用吸附剂 JLAH 按机型 杭州嘉隆 12
40、仪表风线 JLAH 1套 杭州嘉隆 13 过滤器壳体 JLAH 1套 杭州嘉隆OEM 14 过滤器滤芯 JLAH 1套 杭州嘉隆 15 接触器元件 JLAH 1套 施耐德Schneider Electric 16 空气开关 JLAH 1套 施耐德Schneider Electric 17 其他电气元件 JLAH 1套 施耐德Schneider Electric 以上为标准配置，具体以实际项目要求为准 We always strive to provide users with more clean compressed air 我们始终努力为用户提供更加清洁的压缩空气 This is JiaLong equipment
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