钢结构工程质量检测试验计划.doc

钢结构工程质量检测试验计划Inspection and Testing Plan for Steel StructureINSPECTION AND TESTING PLAN FOR STELL STRUCTUREPREPARED BY目录TABLE OF CONTENTS1.本工程应执行的标准、规范 Applicable Codes and Standards32.本工程质量控制点 Quality Control Point63.本工程质量控制表格、交工资料表格及质量评定表格目录 Applicable forms for quality control, turnover document, and quality evaluation9Inspection and Testing Plan for Steel Structure (Rev0)2 of 161. 本工程应执行的标准、规范 Applicable Codes and Standardsz 监理规范Code on Supervision：建设工程监理规范GB 50319-2000Code on Supervision of Construction Project, GB503192000 z 交工技术文件规定 Regulation on Technical Turnover Document：SH/T 3503-2007石油化工建设工程项目交工技术文件规定Regulation of Technical Document for Construction Completion of Petrochemical Industry Project, SH/T35032007GB/T 50328-2001建设工程文件归档整理规范Regulation on Documentation and Filing up for Construction of Petrochemical Industry Project, GB/T 50328-2001 GB/T 50326-2006建设工程项目管理规范Code on Project Management of Engineering Construction, GB/T 50326-2006z 施工技术标准及验收规范 Codes and Standard of Technology and Acceptance： 钢结构工程施工质量验收规范GB50205-2001Code on Construction Quality and Acceptance Inspection of Steel Structure GB50205-2001空间网格结构技术规程JGJ 7-2010 Technical specification for space frame structures，JGJ 7-2010 建筑钢结构焊接技术规程JGJ 81-2002 Specification on Welding of Building Steel Structure JGJ 81-2002钢结构高强度栓连接的设计、施工及验收规程JGJ 82-2011Specification on Engineering and Construction and Acceptance Inspection of High Strength Bolt Connection of Steel Structure JGJ 82-2011 焊接H型钢YB 3301-2005 Welding on H Steel ，YB 3301-2005 石油化工特殊钢结构工程施工质量验收规范SH/T 3507-2011 Acceptance Specification for Construction quality of steel structure in petrochemical industry，SH/T 3507-2011 钢结构焊缝外形尺寸GB10854-1989 Outline Dimension of Steel Structure WeldGB10854-1989 压型金属板设计施工规程YBJ216-1988 Specification on Engineering and Construction of Pressed Metal PlateYBJ216-1988 钢结构防火涂料GB 14907-2002 Fire resistive coating for steel structure，GB 14907-2002建筑工程施工质量验收统一标准GB50300-2001 Unified Standard of Construction Quality and Acceptance Inspection of Building Work AGB50300-2001 涂覆涂料前钢材表面处理 表面清洁度的目视评定GB 8923-2011 Preparation od steel substrates before application of paints and related products - Visual assessment od surface cleanlinessGB 8923-2011 涂料产品分类和命名GB/T 2705-2003 Classification and nomenclature for coating productsGB/T 2705-2003 漆膜附着力测定法GB 1720-1979 Adhesive Force Measurement of Lacquer FilmGB 1720-1979 涂料粘度测定法GB/T 1723-1993 Paint Viscosity Measurement GB/T 1723-1993 涂料遮盖力测定法GB/T 1726-1979 Paint Covering Power Measurement GB/T 1726-1979漆膜、腻子膜干燥时间测定法GB/T 1728-1979 Lacquer Film and Lacquer Putty Dry out Time Measurement GB/T 1728-1979 漆膜颜色的测量方法GB 11186-1989 Methods for measuring the colour of paint films GB 11186-1989 非合金钢及细晶粒钢焊条GB/T 5117-2012 Covered electrodes for manual metal arc welding of non-alloy and fine grain steels GB/T 5117-2012 热强钢焊条GB/T 5118-2012Covered electrodes for manual metal arc welding of creep-resisting steels GB/T 5118-2012 熔化焊用钢丝GB/T 14957-1994Fusion Welding Steel Wire GB/T 14957-1994 气体保护电弧焊用碳钢、低合金钢焊丝GB/T 8110-2008Carbon Steel and Low Alloy Steel Welding Wire in Shielded Arc Welding,GB/T 8110-2008 碳钢药芯焊丝GB/T 10045-2001 CS Solder Welding Wire,GB/T 10045-2001低合金钢药芯焊丝GB/T 17493-2008 Welding Wire of Low Alloy Steel Solder GB/T17493-2008 埋弧焊用碳钢焊丝和焊剂GB/T 5293-1999Solder and Wire for Submerged Melt Welding GB/T 5293-1999 埋弧焊用低合金钢焊丝和焊剂GB/T 12470-2003 Low-alloy steel electrodes and fluxes for submerged arc welding GB/T12470-2003 氩GB/T 4842-2006ArgonGB/T 4842-2006焊接用二氧化碳HG/T 2537-1993Welding Carbon DioxideHG/T 2537-1993钢焊缝手工超声波探伤方法及质量分级法GB/T 11345-1989 Manual Ultrasonic Inspection and Quality Classification of Steel WeldGB11345-1989 金属熔化焊焊接接头射线照相GB/T 3323-2005 Radiographic examination of fusion welded joints in metallic materialsGB/T 3323-2005 无损检测 焊缝磁粉检测JB/T 6061-2007Non-destructive testing-Magnetic particle testing of weldsJB/T 6061-2007无损检测 焊缝渗透检测JB/T 6062-2007 Non-destructive testing-Penetrant testing of weldsJB/T 6062-2007Inspection and Testing Plan for Steel Structure (Rev0)5 of 162. 本工程质量控制点 Quality Control Point序号质量控制点控制内容控制方法等级参加单位控制表格验收表格评定表格总承 包商监理业主政府 部门1 技术准备施工单位应具备相应资质；有相应的施工技术标准；有键全的质量管理体系；有施工质量控制和质量检验制度；有经审核批准的施工组织设计或/和施工技术方案；检测仪器经检定。施工组织设计、施工方案审批程序BXXXGB 50319-2000 A1 工程开工复工报审表, A2、施工组织设计报审表, A3 分包单位资格报审表. 2基础验收预埋件、预埋螺栓、预留洞位置、规格、标高符合设计和规范要求钢尺、水准仪、全站仪、经纬仪测量执行.BXXXXSH3503:J203,J204. 3钢结构用钢材、零（部）件、成品件、标准件、焊接材料等原材料进场、报验钢零件及钢部件加钢材、钢铸件、焊接材料、标准件等的品种、规格、性能符合现行国家产品标准和设计要求。进口钢材产品的质量应符合设计和合同规定标准和要求；按规定进行抽样复验，其结果合格，原材料尺寸偏差在允许范围内，外观质量符合国家现行有关标准检查出厂合格证、质量证明文件。观察、钢尺、塞尺、百分尺检BXXXGB 50319-2000 A9 工程材料构配件设备报审表，出厂合格证，质量证书。4 工及验收钢材切割面及切割误差符合要求、矫正成型按规范进行、矫正后误差符合要求、加缘、管、球加工及制孔质量满足规范要求查必要时进行探伤；检查出厂合格证、质量证明文件CXX焊接工艺评定，焊缝探伤报告，GB50205-2001-020403 。5 钢构件焊接及验收焊接材料与母材的匹配符合要求、焊工资质满足要求，有焊接工艺评定报告、焊缝探伤方法和结果符合焊缝级别及有关规定要求、焊接质量合格检查质量证明书焊工合格证BXXX焊接工艺评定，SH3503: J123， GB50205-2001-020401 。6钢构件组装及验收焊接H型钢、组装、端部铣平及安装焊缝坡口、钢构件外形尺寸符合规范要求观察、尺量、水准仪、塞尺检查 C-023无损检测质量计划BXXX焊缝探伤报告表GB50205-2001J.0.6GB50205-2001-020402, (I, II)7基础验收、交安装单位建筑特定位轴线、基础上柱的定位轴线和标高、地脚螺栓（锚栓）的规格和位置、地脚螺栓（锚栓）紧固符合设计及规范要求；预埋钢板、座浆垫板及杯口基础尺寸允许偏差符合规范经纬仪、水准仪、全站仪和钢尺检查BXXXSH3503-J2048紧固件连接及验收按设计要求进行螺栓实物最小拉力载荷复试、自攻钉、拉铆钉、射钉等规格尺寸与被连接钢板匹配， 外露丝扣符合要求观察、尺量、小锤敲击、检查螺栓实物复验报告.CXXGB50205-2001-020402 表J.0.3、表J.0.4螺栓实物复验报告表9单层或多层及高层钢结构安装及验收钢构件符合设计要求和规范的规定。变形及涂层脱落进行矫正及修补，设计要去i顶紧的节点、钢构件安装误差、现场焊缝级别及组对间隙符合设计、规范要去i采用全站仪、水准仪和钢尺等实测CXX隐蔽工程检查记录，焊缝探伤报告，GB50205-201-表J.0.8，表J.0.9等10钢结构涂装及验收防腐及防火涂料涂装时环境温度、相对湿度、钢材表面处理、涂料、涂装遍数、涂层厚度符合要求；涂装基层不应有油污灰尘和泥砂等污垢， 不应有误涂、漏涂、涂层应闭合无脱层、空鼓、明显凹陷、粉化松散和浮浆等外观缺陷， 乳突已剔除用铲刀、干漆膜测厚仪及相关规范图片对照检查防腐工程质量检验试验计划CXXGB50205-2001-表J.0.12、表J.0.1311见证试验按地方有关要求执行；见证检测项目见GB0205-2001 附录G旁站取样并采取可靠措施送至试验室BXX见证记录12观感质量检查钢结构工程有关观感质量检查项目见GB50205-2001 附录H按规范要求进行CXGB50205-2001-02040113安装分部工程验收钢结构有关安全及功能的检验和见证检测项目合格， 观感质量检验合格， 各分项工程质量合格， 质量控制资料和文件完整；观感质量合格按规范要求进行BXGB50205-2001-020401Inspection and Testing Plan for Steel Structure (Rev0).8 of 163. 本工程质量控制表格、交工资料表格及质量评定表格目录 Applicable forms for quality control, turnover document, and quality evaluationz 施工管理资料 Construction Management Documentation见证记录 监理单位Witness Record Supervision Co. 施工日志 施工单位Construction Dairy Construction Co. z 施工技术资料 Construction Technical Document施工组织设计及施工方案施工单位Construction Execution Plan & Work method statement Construction Co. 技术交底施工单位Technical Issue Verification Construction Co. 图纸会审记录施工单位Record of Joint Review of engineering drawings Construction Co. 设计变更通知单设计单位Notification of Design Changes Design Co. 工程洽商记录施工单位Construction Change Order Record Construction Co. z 施工测量、交接记录工程定位测量记录Work Survey and Setting out Record 施工单位Construction Co. 基槽验线记录Inspection Record of Ground Setting out Inspection 施工单位Construction Co. 建筑物垂直度、标高测量记录Record of Building Verticality and Elevation Measurement 施工单位Construction Co. 沉降观测记录Record of Settlement Observation 施工单位Construction Co. 基础复测记录 J203-SH3503-2001Re-inspection Record of Foundation 施工单位Construction Co. 块体式设备基础允许偏差项目复测记录J204-SH3503-2001Re-inspection Record of Tolerance Item on Massive Foundation施工单位Construction Co.整体框架式设备基础允许偏差项目复测记录 J205-SH3503-2001Re-inspection Record of Tolerance Item on Frame Type Equipment Foundation施工单位Construction Co.z 施工物资资料 Construction Material Document材料、构配件进场检验记录Inspection Record of Incoming Material, Component and Accessories at Site施工单位Construction Co. 材料试验报告（通用）Material Test Report (general application)供应单位提供Provided by Supplier物资出厂合格证、质量保证书和商检证等Material Certificate of Quality, Warranty, and Commodity Inspection Certificate etc.供应单位提供Provided by Supplier钢构件出厂合格证Steel Component Ex-Work Quality Certificate 供应单位提Provided by Supplier 钢材性能检测报告Steel Feature Inspection Report 供应单位提供Provided by Supplier 防火涂料性能检测报告Feature Inspection Report of Fire-proof Paintings 供应单位提供Provided by Supplier钢结构用焊接材料检测报告Welding Material Inspection Report for Steel Structure供应单位提供Provided by Supplier高强度大六角头螺栓连接副扭矩系数检测报告Inspection Report of Torque Coefficient of High Tensile Hexagon Head connecting Bolt供应单位提供Provided by Supplier扭剪型高强螺栓连接副预拉力检测报告Pretension Inspection Report of High Tensile Torsion Shearing Bolt 供应单位提供Provided by Supplier钢结构金相试验报告检测单位提供Metallization Pattern Testing Report of Steel Structure Provided by Inspection Unit钢结构用钢材复试报告Steel Material Re-inspection Report for Steel Structure Application检测单位提供Provided by Inspection Unit钢结构用焊接材料复试报告Welding Material Re-inspection Report for Steel Structure Application检测单位提供Provided by Inspection Unit钢结构用高强度大六角头螺栓连接复试报告检测单位提供Re-inspection Report of High Tensile Hexagon Head Connecting Bolt for Steel Structure ApplicationProvided by Inspection Unit钢结构用扭剪型高强度螺栓连接复试报告Re-inspection Report of High Tensile Torsion Shearing Bolt for Steel Structure Application检测单位提供Provided by Inspection Unitz 施工记录 Construction Record隐蔽工程检查记录施工单位Inspection Record of Concealed Work Construction Unit 预检记录施工单位Pre-Inspection Record Construction Unit 施工检查记录（通用）施工单位Construction Inspection Record (for general application) Construction Unit 交接检查记录施工单位Turnover Inspection Record Construction Unit 构件吊装记录施工单位Component Rigging Record Construction Unit 钢结构安装记录J211-SH3503-2001 施工单位Steel Structure Installation Record Construction Unit 钢吊车梁安装记录J212-SH3503-2001 施工单位Installation Record of Steel Crane Beam Construction Unit 钢桁架安装记录J213-SH3503-2001 施工单位Steel Truss Installation Record Construction Unit 钢网架安装记录J214-SH3503-2001 施工单位Steel Grid Framework Installation Report Construction Unit 塔架及管筒安装记录J215-SH3503-2001 施工单位Tower Shelf and Pipe Bobbin Installation Record Construction Unit 高强螺栓连接检查记录J216-SH3503-2001 施工单位Inspection Record of High Strength Bolt Connection Construction Unit 焊接材料烘焙记录施工单位Record of Welding Material Baking Construction Unit 网架（索膜）施工记录专业施工单位Grid Framework Construction Record Specialized Construction Unitz 施工试验记录 Construction Test Record施工试验记录（通用）Construction Testing Record (for General Application) 检测单位提供Inspection Unit 后置埋件拉拨试验报告Post-positioned Item Pulling Testing Report检测单位提供Inspection Unit 超声波检测报告Ultrasonic Inspection Report J124-SH3503-2001 检测单位提供Inspection Unit 超声波检测报告（续表） Ultrasonic Inspection Report (continued) J124-F-SH3503-2001 检测单位提供Inspection Unit 超声波测后报告Post Ultrasonic Inspection Report J125-SH3503-2001 检测单位提供Inspection Unit 磁粉检测报告Magnetic Particle Inspection Report J126-SH3503-2001 检测单位提供Inspection Unit 磁粉检测报告（续表）Magnetic Particle Inspection Report (continued) J126-F-SH3503-2001 检测单位提供Inspection Unit 渗透检测报告Penetrating Inspection Report J127-SH3503-2001 检测单位提供Inspection Unit 渗透检测报告（续表）Penetrating Inspection Report (continued) J127-F-SH3503-2001 检测单位提供Inspection Unit 高强螺栓抗滑移系数检测报告Inspection Report of Anti-Slippage Coefficient of High Strength Bolt 检测单位提供Inspection Unit 钢结构焊接工艺评定报告Procedure Qualification Report of Steel Structure Welding 表B-1（1-9）-JGJ81-2002 检测单位提供Inspection Unit 网架节点承载力试验报告Testing Report of Nodal Point Carrying Capacity 检测单位提供Inspection Unit 钢结构涂料厚度检测报告Report of Steel Structure Painting Thickness Inspection 检测单位提供Inspection Unit z 施工质量验收记录表 Construction Quality Acceptance Inspection Record钢结构（钢构件焊接）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure - Steel Structure Welding 表J.0.1-GB50205- 2001 施工单位Construction Unit 钢结构（栓钉焊接）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure - Holding Pin Welding 表J.0.2-GB50205- 2001 施工单位Construction Unit 钢结构（普通紧固件连接）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure - Ordinary Fastener Connection 表J.0.3-GB50205- 2001 施工单位Construction Unit 钢结构（高强度螺栓连接）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure - High Strength Bolt Connection 表J.0.4-GB50205- 2001 施工单位Construction Unit 钢结构（零件及部件加工）分项工程质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure - Accessories and Parts Fabrication 表J.0.5-GB50205- 2001 施工单位Construction Unit 钢结构（构件组装）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure -Component Assembling 表J.0.6-GB50205- 2001 施工单位Construction Unit 钢结构（预拼装）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure -Pre-assembling 表J.0.7-GB50205- 2001 施工单位Construction Unit 钢结构（单层结构安装）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure -Mono-layer Installation 表J.0.8-GB50205- 2001 施工单位Construction Unit 钢结构（多层及高层结构安装）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure Quality in Batches-Multi-layer and Elevated Structure Installation表J.0.9-GB50205- 2001 施工单位Construction Unit 钢结构（网架结构安装）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure -Grid Framework Installation表J.0.10-GB50205- 2001施工单位Construction Unit 钢结构（压型金属板）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure -Pressed Metal Plate表J.0.11-GB50205- 2001施工单位Construction Unit 钢结构（防腐涂料涂装）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure -Corrosion Proof Painting表J.0.12-GB50205- 2001施工单位Construction Unit 钢结构（防火涂料涂装）分项工程检验批质量验收记录Record of Quality Acceptance Inspection Batch of Sub-divisional Steel Structure -Fire-proofing painting表J.0.13-GB50205- 2001施工单位Construction Unit z 建设工程监理规范表格 Standard Forms for Construction Supervision工程开工/复工报审表Form of Request for Review/Approval for Work Commencement/ Work ResumptionGB50319-