13-05-10利乐砖果汁饮料生产线设备说明.doc

8000BPH吉尔吉斯斯坦生产线设备说明
Kyrgyzstan production line equipment Description

中国集美控股集团有限公司
CHINA JIMEI HOLDING GROUP CO , . LTD
上海集美食品机械有限公司
SHANGHAI JIMEI FOOD MACHINERY CO., LTD
公司地址：上海嘉定区马陆东工业区励学路958号电话：[phone]，传真：[phone]
Company Address: 958 Reed Rd., Jiading District, Shanghai Malu Dong Industrial Zone, telephone [phone] Fax [phone]

主要设备说明Major equipment description
101：水处理机组Water treatment unit

1.规格：长×宽×高=3500×1600×1900mm 采用不锈钢SUS304；
2.本机采用美国高效低压复合膜，单支膜脱盐率99%，总功率：7.5KW；
3.采用韩国进口的高低压保护，出水标准完全达到国家纯净水标准，纯水流量3T/H。
Water Treatment System is applied for pure water, mineral water, and water in beverage drink. It contains RO, natrium filter, ultra filter, micron filter, multi-medium filter, activated carbon filter, ion exchanger and ozone processor etc.
1. Specification: LWH = 3500 x 1600 x 1900 mm stainless steel SUS304,
2. The machine adopts the high low pressure composite membrane, single film desalting rate 99%, total power: 7.5KW;
3. The south Korean imports of high and low voltage protection, water standard completely reach national standard of pure water, pure water flow 3T/H.
102：恒压供水站Constant pressure water stop

具体工作顺序是由水泵将水通过逆止阀压入罐体，使罐内气体受到压缩，压力逐渐增大。当压力达到指定上限时电接点压力表通过控制柜使泵机自动停止。设备中的水压高于外界管网压力，自动送水至供水管网。当罐体内水位下降，罐内气体膨涨压力减小到指定的下限位置时，电接点压力表通过控制柜使水泵重新启动。
Specific work order by the water pump water through the check valve pressed into the tank, the tank of gas is compressed, the pressure increases. Automatically stops when the pressure reaches the specified limit electric contact pressure gauge pump control cabinet. Equipment in the water pressure is higher than the outside pipe network pressure, and automatically bottled water to the water supply pipe network. When the tank water level dropped in the body, tank gas the swell pressure decreases to the specified lower limit position control cabinet, electric contact pressure gauge pump restart.
201离心泵Centrifugal pump
1、生产能力：10T/24M
2、电机功率：3kw
3、食品级SUS304材质
1、Production capacity: 10T/24M
2、Motor total power: 3KW
3、Material for health level SUS304 material

202自吸泵Self-priming pump
1、生产能力：20T/24M
2、电机功率：4kw
3、食品级SUS304材质
1、Production capacity: 20T/24M
2、Motor total power: 4KW
3、Material for health level SUS304 material

203板式换热器Plate heat exchanger

1、采用全不锈钢包覆机架，EPDM搭扣式密封胶垫；
2、板片材料为不锈钢SUS304，前后加板，不锈钢包边；
3、流量为5T/H，换热面积12M2。
1、Adopts full stainless steel cladding frame, EPDM hasp type seal gum mat；
2、Plate material is stainless steel SUS304, and add plate, stainless steel edge；
3、Flow for 5 T/H, so the heat exchange area of 12 m2。

204双联过滤器Double filter
本设备适用于除去鲜奶,糖液,饮料等液体中各种肉眼可见的细小固体杂质的净化。两支过滤器交替使用,可不停机更换滤布,适于长期连续生产。
This equipment is suitable for a variety of the visible fine solid impurities purification to remove the milk, sugar, beverages and other liquid. The two filters are used interchangeably, without stopping the machine to replace the filter cloth, suitable for long-term continuous production.

205高速乳化剪切罐High-speed emulsion tank
高剪切乳化罐是目前国内乳品，饮料、果汁、食品等行业最先进的混合设备。高速乳化头工作时将转子中心的物料高速抛向定子，通过定子的齿间隙，在转子和定子之间通过剪切，碰撞、粉碎而达到乳化的目的。是集混合、乳化、均质、溶解、粉碎、等功能于一体的设备。
The high shear emulsifying tank mixing equipment is currently the most advanced domestic dairy, beverage, juice, food and other industries. The high-speed emulsifying head work, the material of the center of the rotor speed thrown stator through the stator tooth gap between the rotor and stator, by shearing, impact, crushing and achieve the purpose of emulsification. Set mixing, emulsifying, homogenizing, dissolution, crushing, and other functions in one device.
1、 容积：1000L
2、 夹层保温厚度50mm
3、 食品级304材质
4、 乳化头转速1400rpm
5、 罐直径1200mm,罐高2500mm
1, Volume: 1000L
2, Sandwich insulation thickness of 50 mm
3, Food grade 304 material
4, Emulsifying head speed 1400 RPM
5, Tank diameter of 1200 mm, tank high 2500 mm
206水粉混合机Water-powder mixer

机器主要工作原理是利用高速旋转的叶轮将粉状物料和液体进行充分拌和，输送出所需的混合物。本设备所吸取之最高温为80度，也可以用于果汁和其他饮料的生产。使液料快速混合应而达到理想的效益。是食品、饮料行业必不可少的设备之一。特别适用于再制奶的乳制品生产如：适合于奶粉、乳清粉、钙奶、糊精粉等与流体进行混合。
The main working principle of the machine is the use of high-speed rotation of the impeller of the powdery material and the liquid is sufficiently mixing, conveying the desired mixture. This device to draw maximum temperature of 80 degrees, can also be used for the production of juices and other beverages. The rapid mixing of the liquid material should achieve the desired benefits. Is one of the food and beverage industry essential equipment. Especially suitable for recombined milk dairy products such as: suitable for milk powder, whey powder, calcium milk, dextrin powder and mixed fluid.
1、生产能力5T/H
2、电机功率：3kw
3、食品级SUS304材质
4、设备尺寸L × W × H = 1500 x 800 x 1100
1、Production capacity: 5T/H
2、Motor total power: 3KW
3、Material for health level SUS304 material
4、Equipment external dimensions: L × W × H = 1500 x 800 x 1100.
305调配罐Mixing Tank

全封闭顶，聚氨酯发泡保温，米勒夹套，底、桶身保温，内胆抛光度为300MESH，罐体焊缝、焊道及支脚抛磨至240MESH，外表采用亚光2B，板材为SUS304-2B不锈钢冷轧板,立式圆柱体积，三个Φ=36mm可调脚加底板，附带顶部人孔、 防蝇防尘透气孔，顶部CIP清洗头，材质SUS304、配置顶部搅拌电机和减速机，护套玻璃管静压液位计，顶部人孔、数显温度表，进出料口φ51。设备外形尺寸D×H=1600×2700（mm）。容量：3000L。
Fully enclosed top, polyurethane foam insulation, Miller jacket, at the end of the barrel body insulation, interior polishing degree 300MESH tank welds, weld feet polishing to 240MESH of exterior with matte 2B, SUS304 sheet-2B stainless steel cold rolled plate, vertical cylindrical volume, three phi = 36mm adjustable foot plus floor, with the top of the manhole, fly-proof, dust-proof ventilation holes, the top CIP cleaning head, material SUS304, configuration overhead stirring motor and reducer, jacket glass tube hydrostatic level gauge, top of the manhole, digital thermometer, I expected out of φ51. The equipment Dimensions D × H = 1600 × 2700 (mm). Capacity: 5000L.

401闪蒸脱气机组Flash evaporating equipment unit

1、闪蒸脱气机组主要应用于乳品、果汁、饮料等在真空状态下进行适当浓缩及脱气，可以有效增加产品香气、浓度并防止产品氧化，延长产品的储存期限。
2、70℃左右的物料经由饮料泵进入闪蒸罐，由于闪蒸罐内处于负压状态（0.06Mpa至0.08Mpa），物料温度由于部分水分的气化及所含气体蒸发而瞬间下降，这部分水分和气体因负压抽吸作用进入冷凝器内，经冷凝器上方喷淋的冷却水降温后，由脱气罐下方泵出或经由上方真空管路抽出。蒸发后的55-65℃物料通过闪蒸罐下部的饮料泵进入下一道工序进行处理。
3、闪蒸之后物料浓度可以提高1-2% 。
4、设备尺寸：L × W × H = 1500 x 800 x 3000
5、设备重量：800kg
6、总功率：3.35KW

A flash degassing unit mainly used in dairy products, juices, beverages, etc. appropriately concentrated and degassed in a vacuum state, and can effectively increase the product aroma, concentration and to prevent the oxidation products, extending the storage life of the product.
2,70 ℃ material via beverages pump into the flash tank, material temperature due to the evaporation of the water gasification and gas contained drops momentarily flash tank vacuum state (0.06Mpa to 0.08Mpa), which part of the water and gas enters the condenser, due to the negative pressure suction effect after cooling by the spray of the cooling water of the condenser above, from below the degassing tank is pumped or withdrawn through the vacuum line above. After evaporation of 55-65 ℃ material through the lower part of the flash tank beverage pump enters a step for processing.
3, the concentration of material after flash can be increased by 1-2%.
4, the device size: L x W x H = 1500 x 800 x 3000
5, the device weight: 800kg
(6) Total power: 3.35KW
402均质机High pressure homogenizer
高压均质机是液体均质细化和高压输送的专用设备。对牛奶豆乳等各类乳品液料在高下进行均质,能使乳品液中的脂肪球显著细。本机为立式布置,电机和传动箱安装在机架内,泵体与传动箱相连。柱塞在泵体内的运动形成抽吸与压缩,经组合阀门控制料液便形成压力，从而达到失压、膨胀、爆炸、剪切和高速撞击等综合效应，将液体中的颗粒和油滴粉碎成很小尺寸，直径ф0.1-0.2µm，平均ф≤1µm，同时建立理想的乳化液或分散液。这个过程集超声波粉碎机、胶体磨，球磨机、射流机等功能原理于一体。产品的稳定性、一致性、混合性、易吸收性、营养性、保质期、口味、色彩、和保活性都可以在均质中得以实现。The high-pressure homogenizer liquid the homogeneous refinement and high-voltage transmission of special equipment. Compete with homogenized milk, soy milk and other types of dairy liquid material, make dairy liquid fat globules in a significant fine. This machine is a vertical layout, motor and gearbox installed within a rack, pump and connected to the gearbox. Plunger is formed in the pump body movement suction and compression, will form a pressure the combination valve control solid to liquid, so as to achieve the loss of pressure, swelling, the combined effect of the explosion, shear and high-speed impact, crushing the particles and oil droplets in the liquid into a small size, diameter ф0.1-0.2μm, average ∎ BuThe high-pressure homogenizer liquid the homogeneous refinement and high-voltage transmission of special equipment. Compete with homogenized milk, soy milk and other types of dairy liquid material, make dairy liquid fat globules in a significant fine. This machine is a vertical layout, motor and gearbox installed within a rack, pump and connected to the gearbox. Plunger is formed in the pump body movement suction and compression, will form a pressure the combination valve control solid to liquid, so as to achieve the loss of pressure, swelling, the combined effect of the explosion, shear and high-speed impact crushing the particles and oil droplets in the liquid into a small size, diameter ф0.1-0.2μm, average ∎ Business ≤ 1μm and to create ideal emulsion or a dispersion liquid. The functional principle of this process set ultrasonic mill, colloid mill, ball mill, jet machine in one. Product stability, consistency, mixed, easy absorption, nutrition, shelf life, taste, color, and insurance activity can be achieved in the homogeneous. jet machine in one. Product stability, consistency, mixed, easy absorption, nutrition, shelf life, taste, color, and insurance activity can be achieved in the homogeneous.
1、5T/25Mpa，
2、均质温度65-75℃；
3、电机功率45KW，
4、外形尺寸：1200mm*1000mm*1200mm。
1、5T / 25 Mpa,
2、homogeneous temperature of 65-75 ℃，
3、The motor power 45KW,
4、appearance size: 1200 mm x 1000mm x 1400mm.。
403:UHT灭菌机UHT sterilization machine

1、 我公司生产的GR系列全自动管式超高温瞬时灭菌机组适用于对不锈钢无腐蚀性液体的加热和冷却。本机组适用于牛奶、果汁、饮料、酱油、豆浆、酒类、棒冰及冰淇淋浆等热敏性液体物料的灭菌，也可用于液体药料的灭菌，既能保证杀菌完全彻底，又能保护营养成份不损失，效果十分显著。可与任何无菌灌装设备配套使用进行连续生产，能够生产出保质期长达3至6个月以上的产品。
2、 进料温度：5—75℃，出料温度：25—80℃
3、 杀菌温度和时间：135℃~137℃/3~5s
4、 生产能力：2T/H
5、 整机功率：6.2KW
6、设备尺寸：L × W × H = 4000 x 1800 x 2000
1、Our company produced the GR series of automatic tube ultra high temperature sterilization unit, which is suitable for stainless steel non-corrosive liquid on heating and cooling. This unit is suitable for milk, juice, beverages, soy sauce, milk, wine, ice cream, popsicle, and pulp and other heat-sensitive materials, sterilization of liquid can also be used for sterilization of liquid medicine materials, can ensure the full and complete sterilization, but also protect the nutrition composition, the effect is very significant. With any use of aseptic filling equipment for continuous production, with a shelf life of up to 3 to 6 months.
2、Feed temperature: 5-75 ℃, discharge temperature: 25-80 ℃
3、Sterilization temperature and time: 135 ℃ ~ 137 ℃ / 3 ~ 5 s
4、Production capacity: 2T/H
5、The motor power 6.2KW,
6、appearance size: 4000 mm x 1800 mm x 2000 mm.。

501无菌砖灌装机Aseptic brick filling machine

纸质砖型液体包装机
控制系统：西门子人机界面
工控程序：西门子可编程（PLC）
变频调速：西门子变频器
低压电器：西门子电器
气动元件：德国费司托公司
灭      菌  ：三步法：双氧水浴槽，高强度紫外线，高温空气刮刀，
封      合  ：无压痕电磁感应
灌      装  ：高温高洁空气环流保护，自动排放
灌装理论：液面下封合
产      量  ： 2000~8000盒/小时    
主要特点是：一次性自动完成进纸、灭菌、制盒、灌装、成型、封合功能,复合材料采用双氧水喷雾和高强度紫外线照射及无菌热空气烘干，包装盒的成型、物料的灌装和灌装后的封口都是在具备正压条件的无菌室内完成，从而保证了包装材料和设备的无菌，使被包装经过UHT杀菌后的果汁饮料在常温下保质期长达一年。另外，该机的PLC、光电纠偏、变频调速.气动、电磁阀、真空系统、液位控制、智能电子温控调节.故障自动报警系统.无菌室等均采用德国、日本等国家的著名品牌，整机全部采用了不锈钢制造，外观精美，操作方便。
The paper brick-liquid packaging machine
Control system: Siemens HMI
Industrial program: Siemens programmable logic (PLC)
Frequency Control: Siemens converter
Low-voltage electrical: Siemens Electric
Pneumatic components: Germany fee Division Trust Company
Sterilization: three-step method: hydrogen peroxide bath, high-intensity ultraviolet light, high temperature air scraper
Sealing: no indentation electromagnetic induction
Filling High the Wen Gaojie air circulation protection, auto emissions
Filling theory: under the surface sealing
Yield: 2000 to 8000 boxes / hour
The main features are: one-time auto-complete feed, sterilization, box making, filling, forming, sealing function, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packaging, materials filling and sealing after filling is completed in the aseptic chamber with pressurized conditions, thus ensuring the sterile packaging materials and equipment, so that packaging through the the UHT sterilization juice beverage at room temperature shelf life of up to one years. In addition, the machine PLC, optical correction, frequency control pneumatic solenoid valve, vacuum systems, level control, intelligent electronic temperature regulation automatic fault alarm system. Sterile room, etc. Germany, Japan and other countries of the famous brand, machine used in all stainless steel, beautiful appearance, easy to operate.
502贴管机Paste machine

504：全自动喷码机Inkjet printing machine

1、外形尺寸：370×260×550mm；字体加宽：可加宽至9倍；
2、存储信息：60条喷印信息喷印行数：1-2行(中文1行)；
3、电源：AC220V 50Hz   100VA；喷印速度：1400字符/(5×7)；
1,Dimensions: 370 × 260 × 550mm; font widening: can be widened to 9 times;
2, To store information: 60 print information print line number :1-2 line (Chinese 1 line);
3, Power supply: AC220V 50Hz 100VA; Printing speed: 1400 characters / (5 × 7);

601：全自动打包机Heat shrinkable film packaging machine

全自动半托自动成型热收缩包装机，是我公司集国内外同类机型的优点开发研制的新型包装机。广泛适用于饮料，食品、医药化工用品等组合包装。无需纸箱，无论方形、圆形、扁形均可包装完美，直观效果甚佳，包装成本低廉。本机采用新颖优化设计，PLC自动控制，人机界面跟踪，定位准确。次包进入状态，杜绝缺瓶、倒瓶、调节灵活，安全美观。可调热风循环结构，适用现有各种热缩膜（含彩印），薄膜更换快速简便，故障警示，止锁齐全，运行可靠。从而为质量恒定，平稳可靠，长时间连续生产提供了坚实的保证。
Automatic half torsten automatic forming heat shrinkable packer, is my company sets of domestic and foreign similar type of advantage developed new packaging machine. Widely used in food, beverage, pharmaceutical chemical combination packing supplies, etc. No carton, whether square, round, flat look all can packaging perfect, direct effect, by far.but packing cost. The machine adopts novel optimization design, PLC automatic control, man-machine interface tracking, accurate location. Times packets into a state, stop the lack of bottles, overrun bottles adjust flexibility, security and beautiful. Adjustable hot air circulation structure, apply the existing each heat shrinkable film (including color printing), film, quick and easy replacement fault alarm, stop the lock is complete, reliable operation. Thus for quality is constant, stable and reliable, and the long time continuous production provides a solid guarantee
包装尺寸：325×215×165mm，热封刀长度：680mm，收缩温度：110-200℃，收缩时间：0-8S，热封切温度：80-180℃，包装规格 4×6，最大电功率28KW。
Package size: 325 × 215 × 165mm, sealing knife length: 680mm, shrinkage temperature :110-200 ° C, contraction time :0-8S, heat sealing a